Flowline UG01, UG03 User Manual

Liquid and Solids Level Measurement and Control
HVAC
Textile
Mining
Biofuel
Marine
Oil field
Printing
Cement
Farming
Hospital
Chemical
Lubricant
Aerospace
Agriculture
Water park
Automotive
Why Flowline
Flowline has twenty five years of proven success in level measurement and control applications. We understand your requirements, offer a breadth of measurement technologies, and readily share our application expertise.
RELIABILITY
EASE OF USE
AVAILABILITY
QUALITY
Our advanced level sensing technologies including pulse radar, guided wave and ultrasonic provide accurate and reliable measurement.
Our level products are locally stocked, fulfilled and supported by our global network of fluid handling and process distributors.
Our ISO 9001 company and team of level experts, stand behind our products and services, and your satisfaction is our highest concern.
Animal feed
Pulp & paper
Biotechnology
Environmental
Metal finishing
Transportation
Semiconductor
Paint & coating
Microelectronic
Pharmaceutical
Pool & fountain
Zoo & aquarium
Water treatment
Building material
Food & beverage
Power generation
Commercial laundry
Building automation
Wastewater treatment
Equipment manufacturer
2
We Do Your Level Best
Flowline enables industrial manufacturers, chemical distributors, municipalities and energy or food providers to safely and efficiently manage their contained liquid and solid assets. Our quality solutions measure tank inventories, automate tank processes, ensure workplace safety and protect the environment. We design, manufacture and market the best level measurement and control instruments for your chemical, water, wastewater, oil and dry solid applications. Flowline products are sold and supported worldwide through our stocking distribution partners. Our customers include design engineers, system integrators, original equipment manufacturers, facility operations, engineering and maintenance decision makers. The leading criteria for product selection are reliability, ease of use, availability and quality.
CHEMICAL DISTRIBUTION
MUNICIPAL WATER & WASTEWATER
INDUSTRIAL MANUFACTURING
BU LK SOLIDS
INDUSTRIAL WATER & WASTEWATER
1
1
CHEMICAL DISTRIBUTION
Bulk Storage
IBC or Drum
CHEMICAL
WATER
WASTEWATER
OIL
Tanker Truck
Open
Channel
MUNICIPAL WASTEWATER
Wastewater Clarifier
Chemical Feed
Sewer / Storm
Lift Station
Canal
Reservoir
2
INDUSTRIAL MANUFACTURING
Bulk Storage
Day Tank IBC or Drum
RO System
Cooling Tower
Waste Sump
Process Tank Skid or Machine
INDUSTRIAL WASTEWATER
Waste Lift Station
Neutralization
Open Channel
RO Storage
Bulk Storage
IBC or Drum
3
EchoPulse® General Purpose Pulse Radar Liquid Level Transmitters
Best for Difficult Bulk Tank, Process or Sump Applications
These non-contact sensors are the reliable level measurement solution for your most demanding storage, process and lift station applications.
WHY PULSE
Pulse radar is unaffected by process conditions that cause other sensing technologies to fail or require ongoing maintenance. These include foam, vapor, condensation, corrosion, temperature, pressure, vacuum, and coating or scaling liquids.
TECHNOLOGY
The radar sensor emits a 26 GHz or 6.3 GHz RF pulse from the base of the antenna. The pulse travels through the free space, reflects against the liquid dielectric material and returns to the antenna. The sensor measures the pulse time of flight and translates it into liquid level distance.
The LR30 pulse radar sensor is the reliable level measurement solution for municipal and industrial pump lift stations.
LR10 LR15 LR20 LR25 LR30
Classification General purpose
Application Storage Storage Storage Process Lift station
Proc. condition Easy Difficult Difficult Extreme Difficult
Tank location and material
Corrosive Yes Diluted Ye s Yes Diluted
Range 32.8' (10m) 98.4' (30m) 65.6’ (20m) 114.8' (35m) 98.4' (30m)
Output 4-20 mA 4-20 mA 4-20 mA 4-20 mA 4-20 mA
Configuration Push button Push button Push button Push button Push button
Installation Tank adapter or flange Flange Flange Bracket
Mount 1 1/2" NPT 1 1/2” NPT 3", 4" ANSI 4", 6" ANSI Bolt
Max. temp. 266º F. (130º C.) 302º F. (150º C.) 302º F. (150º C.) 266º F. (130º C.) 212º F. (100º C.)
Max. pressure 43.5 PSI (3 bar) 150 PSI (10 bar) 72 PSI (5 bar) 580 PSI (40 bar) Atmospheric
Ant. material PFA 316L 316L & PTFE 316L & PTFE Nylon
Above grade metal or
below grade in any
tank material
Above or below
grade in any
tank material
Above or below
grade in any
tank material
Above grade metal or
below grade in any
tank material
Below grade
in any tank material
ECHOPULSE® LR10
LR10-0010
1 1/2” NPT, PFA horn
The general purpose 26 GHz. pulse radar level transmitter provides continuous level measurement up to 32.8’ (10m) with a 4-20 mA signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for chemical or water storage applications in above grade metal or reinforced concrete tanks or below grade tanks of any material. Select this sensor for easy process conditions with corrosive media, light agitation, condensation or vapor, and installation in a low-profile tank adapter or flange fitting.
4
ECHOPULSE® LR15
LR15-0010-20
2” (48mm) 316L horn
LR15-0010-30
3” (78mm) 316L horn
LR15-0010-40
4” (98mm) 316L horn
The general purpose 26 GHz. pulse radar transmitter provides continuous level measurement up to 98.4’ (30m) with a 4-20 mA signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for petroleum, water, wastewater and diluted chemical storage or process applications in above or below grade tanks of any material. Select this sensor for challenging process conditions
with diluted or non-corrosive media, light surface foam or
agitation, higher temperature or pressure, condensation or vapor, and installation in a tank adapter, flange fitting or metal stand-pipe.
ECHOPULSE® LR 2 0
LR20-0310-30
3” ANSI with PTFE shield
LR20-0310-40
4” ANSI with PTFE shield
ECHOPULSE® LR 25
LR25-0310-40
4” ANSI with PTFE shield
LR25-0310-60
6” ANSI with PTFE shield
The general purpose 26 GHz. pulse radar transmitter provides continuous level measurement up to 65.6’ (20m) with a 4-20 mA signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for chemical storage or process applications in above or below grade tanks of any material. Select this sensor for challenging
process conditions with corrosive media, light surface foam
or agitation, higher temperature or pressure, condensation or vapor, and installation in a flange fitting.
The general purpose 6.3 GHz. pulse radar transmitter provides continuous level measurement up to 114.8’ (35m) with a 4-20 mA signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for chemical and petroleum storage or process applications in above grade metal or reinforced concrete tanks or below grade tanks of any material. Select this sensor for harsh process
conditions with corrosive or low dielectric media, heavy surface
foam or agitation, higher pressure, steam, condensation or vapor, and installation in a flange fitting. Due to the wider beam angle, special attention should be given to ensure that the sensor is located with unobstructed measurement space.
ECHOPULSE® LR 3 0
LR30-0010-10
Nylon sensor, 304 bracket, remote display
The general purpose 26 GHz. pulse radar transmitter provides continuous level measurement up to 98.4’ (30m) with a 4-20 mA signal output, and is configured via its remote push button display module. The non-contact liquid level sensor is intended for industrial wastewater, municipal storm or sewer lift station, reservoir, river, canal or flume applications located below or above grade. Select this sensor for challenging process
conditions that may include light surface foam or agitation,
small trash or plant material, wind, condensation or vapor. Each comes with a 32.8’ (10m) cable, mounting bracket and display module. The sensor is intended for bracket mount installation suspended above the liquid level.
5
EchoPro® Intrinsically Safe Pulse Radar Liquid Level Transmitters
Best for Difficult Bulk Tank, Process or Sump Applications
These non-contact sensors are the reliable level measurement solution for your most demanding storage, process and lift station applications.
WHY PULSE
Pulse radar is unaffected by process conditions that cause other sensing technologies to fail or require ongoing maintenance. These include foam, vapor, condensation, corrosion, temperature, pressure, vacuum, and coating or scaling liquids.
TECHNOLOGY
The radar sensor emits a 26 GHz or 6.3 GHz RF pulse from the base of the antenna. The pulse travels through the free space, reflects against the liquid dielectric material and returns to the antenna. The sensor measures the pulse time of flight and translates it into liquid level distance.
The LR16 pulse radar sensor delivers reliable level measurement in applications with surface foam.
LR11 LR16 LR21 LR26 LR31
Classification Intrinsically safe
Application Storage Storage Storage Process Lift station
Proc. condition Easy Difficult Difficult Extreme Difficult
Tank location and material
Corrosive Yes Diluted Ye s Yes Diluted
Range 32.8' (10m) 98.4' (30m) 65.6’ (20m) 114.8' (35m) 98.4' (30m)
Output 4-20 mA + HART 4-20 mA + HART 4-20 mA + HART 4-20 mA + HART 4-20 mA + HART
Configuration
Installation Tank adapter or flange Flange Flange Bracket
Mount 1 1/2" NPT 1 1/2” NPT 3", 4" ANSI 4", 6" ANSI Bolt
Max. temp. 266º F. (130º C.) 302º F. (150º C.) 302º F. (150º C.) 266º F. (130º C.) 212º F. (100º C.)
Max. pressure 43.5 PSI (3 bar) 150 PSI (10 bar) 72 PSI (5 bar) 580 PSI (40 bar) Atmospheric
Ant. material PFA 316L 316L & PTFE 316L & PTFE Nylon
Above grade metal or
below grade in any
tank material
Push button,
WebCal, HART
Above or below
grade in any
tank material
Push button,
WebCal, HART
Above or below
grade in any
tank material
Push button,
WebCal, HART
Above grade metal or
below grade in any
tank material
Push button,
WebCal, HART
Below grade
in any tank material
Push button,
WebCal, HART
ECHOPRO® LR 11
LR11-5421-00
1 1/2” NPT, PFA horn, w/o Fob
LR11-5421-01
1 1/2” NPT, PFA horn, w/Fob
The intrinsically safe 26 GHz. pulse radar level transmitter provides continuous level measurement up to 32.8’ (10m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact liquid level sensor is intended for chemical or water storage applications in above grade metal or reinforced concrete tanks or below grade tanks of any material. Select this sensor for easy process conditions
with corrosive media, light agitation, condensation or vapor,
and installation in a low-profile tank adapter or flange fitting.
6
ECHOPRO® LR16
LR16-5021-20-00
2” horn, 316L, w/o Fob
LR16-5021-20-01
2” horn, 316L, w/Fob
LR16-5021-30-00
3” horn, 316L, w/o Fob
LR16-5021-30-01
3” horn, 316L, w/Fob
LR16-5021-40-00
4” horn, 316L, w/o Fob
LR16-5021-40-01 4” horn, 316L, w/Fob
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 98.4’ (30m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact liquid level sensor is intended for petroleum, water, wastewater and diluted chemical storage or process conditions in above or below grade tanks of any material. Select this sensor for challenging process conditions with diluted or non-corrosive
media, light surface foam or agitation, higher temperature or
pressure, condensation or vapor, and installation in a tank adapter, flange fitting or metal stand-pipe.
ECHOPRO® LR 21
LR21-5321-30-00
3” ANSI, PTFE shield, w/o Fob
LR21-5321-30-01
3” ANSI, PTFE shield, w/Fob
LR21-5321-40-00
4” ANSI, PTFE shield, w/o Fob
LR21-5321-40-01
4” ANSI, PTFE shield, w/Fob
ECHOPRO® LR 26
LR26-5321-40-00
4” ANSI, PTFE shield, w/o Fob
LR26-5321-40-01
4” ANSI, PTFE shield, w/Fob
LR26-5321-60-00
6” ANSI, PTFE shield, w/o Fob
LR26-5321-60-01
6” ANSI, PTFE shield, w/Fob
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 65.6’ (20m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact liquid level sensor is intended for chemical storage or process applications in above or below grade tanks of any material. Select this sensor for challenging process conditions with corrosive
media, light surface foam or agitation, higher temperature or
pressure, condensation or vapor, and installation in a flange fitting.
The intrinsically safe 6.3 GHz. pulse radar transmitter provides continuous level measurement up to 114.8’ (35m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for chemical and petroleum storage or process applications in above grade metal or reinforced concrete tanks or below grade tanks of any material. Select this sensor for harsh
process conditions with corrosive or low dielectric media, heavy
surface foam or agitation, higher pressure, steam, condensation or vapor, and installation in a flange fitting. Due to the wider beam angle, special attention should be given to ensure that the sensor is located with unobstructed measurement space.
ECHOPRO® LR 31
LR31-0021-10-00
Nylon sensor, 304 bracket, remote display, w/o Fob
LR31-0021-10-01
Nylon sensor, 304 bracket, remote display, w/Fob
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 98.4’ (30m) with a 4-20 mA analog and HART digital signal output, and is configured via its remote push button display module or WebCal software. The non­contact liquid level sensor is intended for industrial wastewater, municipal storm or sewer lift station, reservoir, river, canal or open channel applications located below or above grade. Select this sensor for challenging process conditions that may include light surface foam or agitation, small trash or plant material, wind, condensation or vapor. Each comes with a 32.8’ (10m) cable, mounting bracket and display module. The sensor is designed for bracket mount installation suspended above the liquid level.
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WebCal® Configuration Software
Best for Fast and Easy Level Sensor Setup
WebCal software is a PC utility program that enables users to easily configure and test compatible Flowline level sensors to their measurement and control requirements. Download your free copy at our website and
®
connect your sensor through our Fob USB level configuration simple.
Configure your sensor, update the firmware or demo your configuration prior to installation
adapter. Sensors are sold with and without Fobs. WebCal makes
LI99-3001
LI99-2001
View your sensor part number, serial number, description and firmware
Select from preprogrammed drop down menus to create your level configuration
Click to write your level configuration to the sensors non-volatile memory
View, print or email a PDF wiring diagram of your level configuration for use by the installer
Available in both English and Chinese
Supports up to 175 sensor configurations
Customize set points to your level measurement or control requirements
Add notes to your saved configuration file for future reference
8
Change the proportional signal output from distance to linearized volume using the standard tank shapes or custom strapping table
Open an existing file, save a new configuration file, or print a copy of your configuration to document your file revision
9 9
EchoPod® General Purpose Ultrasonic Liquid Level Transmitters
Best for Corrosive Small to Medium Tank or Sump Applications
Reflective Technology
Patent
Pending
These non-contact sensors are the reliable level measurement solution for your ambient storage, day tank, chemical feed, skid or machine, sump and neutralization applications.
WHY ULTRASONIC
Ultrasonic is unaffected by liquid characteristics that cause contact sensing technologies to fail or require ongoing maintenance. These include corrosive, dirty, coating or scaling type liquids. If you have an ambient, foamless application and require non-contact level measurement, then you want ultrasonic with Reflective Technology
.
TECHNOLOGY
Condensation attenuates the acoustic signal of ultrasonic sensors with horizontal transducers, weakening their signal strength, and substantially reducing their measurement reliability. By orienting the transducer vertically, water droplets run off the transducer, and do not affect sensor performance. The unimpeded transmit and receive signals are reflected to and from the liquid. Thanks gravity.
Unlike horizontal transducers, water droplets naturally shed off the reflective transducer face.
Horizontal Transducer
Reliable Measurement
Signal Attenuation
DL10 DL14 UG01 UG03 UG06 UG12
Classification General purpose
Application
Proc. condition Easy Easy Typical Typical Typical Typical
Range 49.2" (1.25m) 49.2” (1.25m) 4.9’ (1.5m) 9.8’ (3m) 19.6’ (6m) 39.3’ (12m)
Output 4-20 mA
Configuration WebCal WebCal WebCal WebCal
Display No No No No Ye s Ye s
Termination Cable Cable Cable Cable Conduit Conduit
Mount 1" NPT (G) 1" NPT (G) 2" NPT (G) 2” NPT (G) 2" NPT (G) 3" NPT (G)
Temperature 20º F. (-7º C.) to 140º F. (60º C.) -40º F. (-40º C.) to 176º F. (80º C.) -40º F. (-40º C.) to 176º F. (80º C.)
Max. pressure 30 PSI (2 bar)
Trans. type Horizontal Horizontal Reflective Reflective Reflective Reflective
Trans. material PVDF
Chemical feed, skid or machine, cooling tower,
IBC or drum, small waste sump
4-20 mA +
(4) SPST relays
4-20 mA +
(4) SPST relays
Mini bulk,
day tank, waste
sump
4-20 mA +
(4) SPST relays
Bulk storage,
day tank, waste
sump, clarifier,
neutralization
4-20 mA 4-20 mA
Push button,
WebCal
storage, waste
Push button,
Large bulk
sump
WebCal
10
ECHOPOD® DL10
DL10-00
1.25m, NPT, w/o Fob
DL10-01
1.25m, NPT, w/Fob
The general purpose ultrasonic transmitter provides continuous level measurement up to 49.2” (1.25m) with a 4-20 mA analog signal output, and is configured via our WebCal software. Select this sensor for small tanks with non-foaming, non-condensing
or highly vaporous media such as chemical, water, wastewater
and oil. Typical applications include chemical feed, skid or machine, IBC or drum and small waste sumps.
ECHOPOD® DL14
DL14-00
1.25m, NPT, w/o Fob
DL14-01
1.25m, NPT, w/Fob
The general purpose ultrasonic multi-function level transmitter provides continuous level measurement up to 49.2” (1.25m) with a 4-20 mA analog signal output and four relays, and is configured via our WebCal software. Each relay can be configured for alarm, automatic fill or empty functions. Select this sensor for small tanks
with non-foaming, non-condensing or highly vaporous media
such as chemicals, water, wastewater and oil. Typical applications include chemical feed, skid or machine, IBC or drum and small waste sumps.
ECHOPOD® UG01
UG01-0001-40
1.5m, NPT, w/o Fob
UG01-0001-41
1.5m, NPT, w/Fob
ECHOPOD® UG03
UG03-0001-40
3m, NPT, w/o Fob
UG03-0001-41
3m, NPT, w/Fob
ECHOPOD® UG06
UG06-0001-00
6m, NPT, w/o Fob
UG06-0001-01
6m, NPT, w/o Fob
The general purpose reflective ultrasonic multi-function level transmitter provides continuous level measurement up to 4.9’ (1.5m) with a 4-20 mA analog signal output and four relays, and is configured via our WebCal software. Each relay can be configured for alarm, automatic fill or empty functions. Select this sensor for
small tanks with non-foaming or highly vaporous media such as
chemicals, water, wastewater and oil. Typical applications include cooling tower, chemical feed, skid or machine, IBC or drum and small waste sumps.
The general purpose reflective ultrasonic multi-function level transmitter provides continuous level measurement up to 9.8’ (3m) with a 4-20 mA analog signal output and four relays, and is configured via our WebCal software. Each relay can be configured for alarm, automatic fill or empty functions. Select this sensor for mid-sized tanks with non-foaming or highly vaporous media such as chemicals, water, wastewater and oil. Typical applications include mini-bulk storage, day tank and waste sumps.
The general purpose reflective ultrasonic level transmitter provides continuous level measurement up to 19.6’ (6m) with a 4-20 mA analog signal output, and is configured via its integral push button display module or WebCal software. Select this sensor for bulk
tanks with non-foaming or highly vaporous media such as chemi-
cals, water, wastewater and oil. Typical applications include bulk storage, day tank, neutralization tank, clarifier and waste sumps.
ECHOPOD® UG12
UG12-0001-00
12m, NPT, w/o Fob
UG12-0001-01
12m, NPT, w/o Fob
The general purpose reflective ultrasonic level transmitter provides continuous level measurement up to 39.3’ (12m) with a 4-20 mA analog signal output, and is configured via its integral push button display module or WebCal software. Select this sensor for large
bulk tanks with non-foaming or highly vaporous media such as
chemicals, water, wastewater and oil. Typical applications include bulk storage tanks and waste sumps.
11
EchoTouch® Intrinsically Safe Ultrasonic Liquid Level Transmitters
Best for Corrosive Small to Medium Tank or Sump Applications
Reflective Technology
Patent
Pending
These non-contact sensors are the reliable level measurement solution for your ambient storage, day tank, chemical feed, skid or machine, sump and neutralization applications.
WHY ULTRASONIC
Ultrasonic is unaffected by liquid characteristics that cause contact sensing technologies to fail or require ongoing maintenance. These include corrosive, dirty, coating or scaling type liquids. If you have an ambient, foamless application and require non-contact level measurement, then you want ultrasonic with Reflective Technology
.
TECHNOLOGY
Condensation attenuates the acoustic signal of ultrasonic sensors with horizontal transducers, weakening their signal strength, and substantially reducing their measurement reliability. By orienting the transducer vertically, water droplets run off the transducer, and do not affect sensor performance. The unimpeded transmit and receive signals are reflected to and from the liquid. Thanks gravity.
Unlike horizontal transducers, water droplets naturally shed off the reflective transducer face.
Horizontal Transducer
Reliable Measurement
Signal Attenuation
US01 US03 US06 US12
Classification Intrinsically safe
Chemical feed,
Application
Proc. condition Typical Typical Typical Typical
Range 4.9’ (1.5m) 9.8’ (3m) 19.6’ (6m) 39.3’ (12m)
Output 4-20 mA 4-20 mA 4-20 mA + HART 4-20 mA + HART
Configuration WebCal WebCal
Display No No Yes Yes
Termination Cable Cable Conduit Conduit
Mount 2" NPT (G) 2” NPT (G) 2" NPT (G) 3" NPT (G)
Temperature -40º F. (-40º C.) to 176º F. (80º C.) -40º F. (-40º C.) to 176º F. (80º C.)
Max. pressure 30 psi (2 bar) 30 psi (2 bar) 30 psi (2 bar) 30 psi (2 bar)
Trans. type Reflective Reflective Reflective Reflective
Trans. material PVDF
skid or machine, cool-
ing tower, IBC or drum,
small waste sump
Mini bulk, day tank,
waste sump
Bulk storage,
day tank, waste sump,
clarifier, neutralization
Push button,
WebCal, HART
Large bulk storage,
waste sump
Push button,
WebCal, HART
12
ECHOTOUCH® US01
US01-0001-00
1.5m, NPT, w/o Fob
US01-0001-01
1.5m, NPT, w/Fob
The intrinsically safe reflective ultrasonic level transmitter provides continuous level measurement up to 4.9’ (1.5m) with a 4-20 mA analog signal output, and is configured via our WebCal software. Select this sensor for small tanks with non-foaming or
highly vaporous media such as chemicals, water, wastewater and
oil. Typical applications include chemical feed, skid or machine, IBC or drum, cooling tower and small waste sumps.
By eliminating the affects of condensation on ultrasonic sensors, Flowline has achieved a breakthrough in level measurement reliability.
ECHOTOUCH® US03
US03-0001-00
3m, NPT, w/o Fob
US03-0001-01
3m, NPT, w/Fob
ECHOTOUCH® US06
US06-0003-00
6m, NPT, w/o Fob
US06-0003-01
6m, NPT, w/o Fob
ECHOTOUCH® US12
US12-0003-00
12m, NPT, w/o Fob
US12-0003-01
12m, NPT, w/o Fob
The intrinsically safe reflective ultrasonic level transmitter provides continuous level measurement up to 9.8’ (3m) with a 4-20 mA analog signal output, and is configured via our WebCal software. Select this sensor for mid-sized tanks with non-foaming
or highly vaporous media such as chemicals, water, wastewater
and oil. Typical applications include mini-bulk storage, day tank and waste sumps.
The intrinsically safe reflective ultrasonic level transmitter provides continuous level measurement up to 19.6’ (6m) with a 4-20 mA analog signal output, and is configured via its integral push button display module, WebCal software or HART. Select this sensor for
bulk tanks with non-foaming or highly vaporous media such as
chemicals, water, wastewater and oil. Typical applications include bulk storage, day tank, neutralization tank, clarifier and waste sumps.
The intrinsically safe reflective ultrasonic level transmitter provides continuous level measurement up to 39.3’ (12m) with a 4-20 mA analog signal output, and is configured via its integral push but­ton display module, WebCal software or HART. Select this sensor for large bulk tanks with non-foaming or highly vaporous media such as chemicals, water, wastewater and oil. Typical applications include bulk storage tanks and waste sumps.
13
EchoWave® General Purpose Guided Wave Liquid Level Transmitters
Best for Difficult Small to Medium Tank or Sump Applications
These contact sensors are the reliable level measurement solution for your day tank, process tank, skid or machine and sump applications with challenging process conditions.
WHY GUIDED WAVE
Guided wave radar is unaffected by most process conditions that cause other sensing technologies to fail or require ongoing maintenance. These include foam, vapor, condensation, temperature, pressure, vacuum, and light coating or scaling liquids.
TECHNOLOGY
The guided wave sensor emits a RF pulse from the base of the probe feed through. The pulse travels down the probe, reflects against the liquid dielectric material and returns to the feed through. The sensor measures the pulse time of flight and translates it into liquid level height.
The LG10 guided wave sensor is the ideal level measurement solution for oil storage and reclamation applications.
LG10-0 LG10-1 LG11-2
Classification General purpose
Tank location and material
Application
Dirty, coating or crystallizing liquid
Range 9.8’ (3m) 9.8’ (3m) 18’ (5.5m)
Output 4-20 mA 4-20 mA 4-20 mA
Probe type Rod Coaxial Cable
Probe material 316L 316L 316
Mount 3/4" NPT (G)
Max. temperature 302º F. (150º C.)
Max. pressure 250 PSI (17 bar)
Above grade metal or below
grade in any tank material
Day tank, IBC or drum, process tank,
skid or machine, cooling tower, waste sump
Yes No Yes
Above or below grade
in any tank material
Above grade metal or below
grade in any tank material
Bulk storage, waste sump
14
ECHOWAVE® LG10 -11
LG10-0003-01-036
.9m rod, NPT, w/Fob
LG10-0003-01-072
1.8m rod, NPT, w/Fob
LG10-0003-01-118
3m rod, NPT, w/Fob
LG10-1003-01-036
.9m coaxial, NPT, w/Fob
LG10-1003-01-072
1.8m coaxial, NPT, w/Fob
LG10-1003-01-118
3m coaxial, NPT, w/Fob
LG11-2003-01-216
5.5m cable, NPT, w/Fob
Offered in three probe types, the general purpose guided wave transmitter provides continuous level measurement up to 18’ (5.5m) with a 4-20 mA signal output, and is configured via our WebCal software. This liquid level sensor is applied in non-turbulent environments with foam, vapor, condensation, temperature or pressure. Select the rod or cable probe for use with clean, dirty, coating or crystallizing liquids in above grade metal or below grade tanks of any material. Select the coaxial probe for use with clean, non-coating or crystallizing liquids in above or below grade tanks of any material. Standard probe lengths may
be user cut in the field. Typical applications include small
bulk storage, day tank, skid or machine, IBC or drum, process tank, cooling tower and waste sumps.
CableCoaxialRod
15
15
Switch-Tek™ General Purpose and Intrinsically Safe Single and Multi-Point Liquid Level Switches
Best for Corrosive Level Switch or Leak Detection Applications
These contact sensors are the reliable level switch or control, pump protection, spill prevention, leak detection or alarm solution for your chemical, water, wastewater and oil applications.
AXXX AX23 AX1X AX13 LU10 LZ12 LV10 LO10
Classification
Type Multi-point package Single-point package Ultrasonic Vibration Buoyancy Optic
Application
Function
Max. length 10' (3m) 10’ (3m) 10’ (3m) 10’ (3m) - - - - - - - - - - - -
Supply 12-36 VDC 120/240 VAC 12-36 VDC 120/240 VAC 12-36 VDC 12-36 VDC - - - 12-36 VDC
Contact
Rating
Enclosure
Mount 2" NPT (G) 2” NPT (G)
Temperature -40º F. (-40º C.) to 176º F. (80º C.)
Max. pressure Atmospheric
Material PP PP PP / PVDF PP / PVDF PP / PFA PP-Ryton PP / PVDF PP / PFA
Intrinsically
safe or gen.
purpose
Day tank, skid or machine,
cooling tower, waste sump,
process tank
Level
switches
(1-4) SPST
relay or
SPDT reed
60 VA
or 15 VA
NEMA 4X
(IP65)
General
purpose
Auto fill
or empty
(1) SPDT
latching
relay
250 VAC
@ 10A
NEMA 4X
(IP65)
Intrinsically
safe or gen.
purpose
Bulk storage, IBC or drum,
neutralization tank
Level
switch
(1) SPST
relay or
SPDT reed
60 VA
or 15 VA
NEMA 4X
(IP65)
2" NPT
(1 1/2" G)
150 PSI (10 bar)
General
purpose
Level
shut off
(1) SPDT
relay
250 VAC
@ 10A
NEMA 4X
(IP65)
2” NPT
(1 1/2” G)
150 PSI
(10 bar)
Intrinsically
safe
Chemical Wastewater Water
Level
switch
(1) SPST
relay
32 VDC
(0.5A max)
NEMA 6
(IP68)
3/4"
NPT (G)
150 PSI
(10 bar)
General
purpose
Level
switch
(1) SPST
relay
60 VA
(1A max)
NEMA 6
(IP68)
3/4”
NPT (G)
150 PSI
(10 bar)
General
purpose
Level
switch
(1) SPDT
reed
15 VA
(0.25A max)
NEMA 6
(IP68)
3/4"
NPT (Rp)
25 PSI (2 bar)
General
purpose
Secondary
containment
Leak
detection
(1) SPST
relay
60 VA
(1A max)
NEMA 6
(IP68)
3/4"
NPT (G)
150 PSI (10 bar)
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SMART TRAK™ AXXX
AV26
Buoyancy, NPT
AU25
Utrasonic, NPT
AZ28
Vibration, NPT
SMART TRAK™ A X23
AV23
Buoyancy, NPT
AU23
Ultrasonic, NPT
AZ23
Vibration, NPT
The intrinsically safe or general purpose level switch package provides liquid level detection up to 10’ (3m) with 1-4 adjustable
level switch points and a compact junction box for wiring termination. Offered in three sensor technologies, choose the
type based upon your application media. This PP level switch package is selected for day tank, skid or machine, cooling tower, waste sump or process tank applications, connected to a PLC or remote relay controller.
The general purpose level switch package provides automatic
tank filling or emptying up to 10’ (3m) between two adjustable level switch points. The compact relay controller with optional
strobe provides one latching 16A relay for pump or valve control. Offered in three sensor technologies, choose the type based upon your application media. This PP level switch package is selected for day tank, skid or machine, cooling tower, waste sump and process tank applications, requiring detection and control.
SWITCH-PAK™ AX1X
AV16
Buoyancy, PP, NPT
AU18
Ultrasonic, PP, NPT
AZ18
Vibration, PP, NPT
The intrinsically safe or general purpose level switch package provides high or low liquid level detection with one relay or reed
switch output, and a compact junction box for wiring termination.
Available in three level sensor technologies, choose the sensor type based upon your application media. This PP or PVDF level switch package is selected for bulk storage, IBC or drum, and neutralization tank applications, connected to a PLC or remote relay controller.
SWITCH-PAK™ AX13
AV13
Buoyancy, w/o strobe, PP, NPT
AU13
Ultrasonic, w/o strobe, PP, NPT
AZ13
Vibration, w/o strobe, PP, NPT
ULTRASONIC LU10
LU10-1305
PP, short, NPT
LU10-2305
PFA, short, NPT
LU10-1405
PP, long, NPT
VIBRATION LZ12
LZ12-1405
PP-Ryton
®
, NPT
The general purpose level switch package provides high or low liquid
level detection with one 16A compact relay controller for pump or valve shut off. The optional flash alarm brings attention to alarm
conditions. Available in three level sensor technologies, choose the sensor type based upon your application media. This PP or PVDF level switch package is selected for bulk storage, IBC or drum, and neutralization tank applications, requiring detection and control.
CSA approved for use in hazardous locations, the intrinsically safe ultrasonic level switch provides high or low liquid level detection of
chemical, solvent or low viscosity petroleum based liquids with a 1A relay output. Media examples include hydrochloric acid, acetone
and diesel fuel oil. The submersible PP or PFA level switch sensor is universally mounted through the tank wall or inside the tank, and connected to a PLC or remote relay controller.
The general purpose vibration level switch provides high or low liquid
level detection of dirty liquids or those with light to medium coating or scaling characteristics with a 1A relay output. Media examples
include wastewater, diluted caustic soda and copper sulfate. For optimum performance, the sensor automatically adjusts for coating build up, and if necessary, outputs a proactive maintenance alarm to request cleaning. The submersible PP-Ryton
®
level switch sensor is universally mounted through the tank wall or inside the tank, and connected to a PLC or remote relay controller.
BU OYA NCY LV10
LV10-1301
PP, NPT
LV10-5301
PVDF, NPT
OPTIC LO10
LO10-1305
PP, short, NPT
LO10-2305
PFA, short, NPT
The general purpose buoyancy level switch provides high or low
liquid level detection of relatively clean water and chemical solutions with a 15VA reed switch output. Media examples include potable
water and boric acid. The baffle body eliminates level switch chatter caused by turbulence. The submersible PP or PVDF level switch sensor is mounted vertically inside the tank, and connected to a PLC or remote relay controller.
The general purpose optic leak switch provides leak detection in and
around secondary containment sumps, tanks and piping systems with a 1A relay output. Media examples include sulfuric acid and
sodium hypochlorite. The submersible PP or PFA leak switch sensor is mounted through the containment wall or within the interstitial space, and connected to a PLC or remote relay controller.
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EchoPro® Intrinsically Safe Pulse Radar Solids Level Transmitters
Best for Difficult Storage or Process Applications
These non-contact sensors are the reliable level measurement solution for your most demanding silo, bin, stockpile, crusher and transfer station applications.
WHY PULSE
Pulse radar measures powders, grains, aggregates, building materials or pellets, and properly configured is unaffected by process conditions that cause other sensing technologies to fail or require ongoing maintenance, such as dust, material build-up or temperature.
SELECTION
TECHNOLOGY
The radar sensor emits a 26 GHz RF pulse from the base of the antenna. The pulse travels through the free space, reflects against the solid dielectric material and returns to the antenna. The sensor measures the pulse time of flight and translates it into solids level distance.
The LR36 and LR41 sensors are easily installed with the LR97 adjustable mounting bracket.
To select the appropriate sensor for your application, consider that the stronger the RF signal, the greater the sensors ability to overcome application variables such as process dust, low media reflectivity or dielectric value and material buildup on the antenna. The RF signal strength increases by model and antenna size from the LR36 with a 4” horn for easy process conditions to the LR46 with a 10” parabola for extreme processes.
LR36 LR41 LR46
Classification Intrinsically safe
Application Bin, transfer station, crusher
Process dust Minimal Moderate Significant
Range 49.2' (15m) 229.7' (70m) 229.7’ (70m)
Output 4-20 mA + HART 4-20 mA + HART 4-20 mA + HART
Configuration Push button, WebCal, HART Push button, WebCal, HART Push button, WebCal, HART
Installation Bracket or gimbal flange Bracket or gimbal flange Gimbal flange
Mount 1 1/2" NPT, 4” or 5” ANSI 1 1/2” NPT, 4” or 5” ANSI 4", 5" ANSI
Max. temp. 392º F. (200º C.) 752º F. (400º C.) 752º F. (400º C.)
Antenna type 4” horn 4” or 5” horn 8” or 10” parabola
Ant. air purge No Yes No
Ant. dust shield No Option No
Ant. material 316L 316L with optional PTFE dust shield 316L
Silo, stockpile, bin,
transfer station, crusher
Silo
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ECHOPRO® LR36
LR36-5021-40-01
NPT, 316L, w/Fob
LR36-5321-44-01
4” ANSI, 316L, w/Fob
LR36-5321-45-01
5” ANSI, 316L, w/Fob
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 49.2’ (15m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact solids level sensor is intended for dry solid media including aggregates, grains, pellets, powders and building materials. Select this sensor for easy process conditions with
minimal dust and installation with an adjustable mounting
bracket or gimbal flange. Typical applications include bins, transfer stations and crushers.
For extreme applications with significant dust, long ranges or very low dielectric media, select the LR46 pulse radar sensor. The parabolic antenna, adjustable gimbal flange and high gain RF transceiver deliver reliable level measurement in the most challenging conditions.
ECHOPRO® LR41
LR41-5021-40-01
4” horn, NPT, 316L, w/Fob
LR41-5021-50-01
5” horn, NPT, 316L, w/Fob
LR41-5321-44-01
4” horn, 4” ANSI, 316L, w/Fob
LR41-5321-45-01
4” horn, 5” ANSI, 316L, w/Fob
LR41-5321-54-01
5” horn, 4” ANSI, 316L, w/Fob
LR41-5321-55-01
5” horn, 5” ANSI, 316L, w/Fob
ECHOPRO® LR46
LR46-5321-84-01
8” parabola, 4” ANSI, 316L, w/Fob
LR46-5321-85-01
8” parabola, 5” ANSI, 316L, w/Fob
LR46-5321-04-01
10” parabola, 4” ANSI, 316L, w/Fob
LR46-5321-05-01
10” parabola, 5” ANSI, 316L, w/Fob
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 229.7’ (70m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact solids level sensor is intended for dry solid media including aggregates, grains, pellets, powders and building materials. Select this sensor for challenging process
conditions with moderate to significant dust, and installation
with an adjustable gimbal flange or mounting bracket. Typical applications include silos, stockpiles, transfer stations and crushers.
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 229.7’ (70m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact solids level sensor is intended for dry solid media including aggregates, grains, pellets, powders and building materials. Select this sensor for the
most difficult process conditions with significant to extreme dust, and installation with an adjustable gimbal flange. For
ease of installation, the parabolic antenna can be unclamped, inserted through the base of a riser, and reattached to the sensor. Typical applications include silos.
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Level Controllers and Indicators
Best for Tank, Sump or Silo Automation
Complete your level measurement solution with a panel or field mount relay controller or indicator.
LI55 LC52 LI25-1 LI25-2
Classification General purpose General purpose General purpose Intrinsically safe
Type Controller Controller Indicator Indicator
Application Display + control Display + control Display only Display only
Mount Panel mount Rail mount Panel mount Panel mount
Display 6-digit LED 3.5-digit LED 5-digit LCD 5-digit LCD
Supply 85-265 VAC, 12-24 VDC 120 / 240 VAC 12-30 VDC loop 12-30 VDC loop
Contact (0, 2, 4) SPDT relay 2 SPDT relays - - - - - -
Enclosure NEMA 4X faceplate NEMA 1 NEMA 4X faceplate NEMA 4X faceplate
DATAV IEW™ LI 5 5
LI55-1001
VAC, 0 relays, w/o repeater
LI55-1201
VAC, 2 relays, w/o repeater
LI55-1211
VAC, 2 relays, w/repeater
LI55-1401
VAC, 4 relays, w/o repeater
LI55-1411
VAC, 4 relays, w/repeater
DATA PO I NT ™ LC52
LC52-1001
VAC, 2 relays, w/repeater
DATA LO OP™ LI 25
LI25-1001
General purpose
The general purpose AC or DC powered level controller displays engineering units with one 4-20 mA level transmitter and is offered in three configurations with optional two or four programmable relays and an isolated 4-20 mA repeater. Each relay can be configured on a single set point as a high or low level alarm, or latched on two set points for automatic fill or empty control in simplex or duplex modes. Select this panel
mount controller for use with general purpose two or three-wire level transmitters. For field mount installation, add a single or
double NEMA box.
The general purpose AC powered level controller displays engineering units with one 4-20 mA level transmitter, two programmable relays and an isolated 4-20 mA repeater. Relay one is configurable on a single set point. Relay two can be configured on a single set point or latched on two set points for automatic fill or empty control in simplex mode. Select this
DIN rail mount controller for use with general purpose two or three-wire level transmitters. For field mount installation, add
a single or double NEMA box.
The general purpose loop powered level indicator displays engineering units connected in series with one 4-20 mA level transmitter. Select this panel mount indicator for use with
general purpose two-wire level transmitters. For field mount
installation, add a single or double NEMA box.
DATA LO OP™ LI 25
LI25-2001
Intrinsically safe
FM and CSA approved, the intrinsically safe loop powered level indicator displays engineering units connected in series with one 4-20 mA level transmitter. Select this panel mount indicator
for use with intrinsically safe two-wire level transmitters. For
field mount installation, add a single or double NEMA box.
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Fittings and Enclosures
REDUCER BUSHING | THREAD X THREAD
LM51-2S00 LM52-1400 LM52-1800 LM53-2400 LM53-2800 LM53-2S10 LM53-3800 LM52-2400 LM52-2800 LM52-3800
REDUCER BUSHING | SOCKET X THRE AD
LM52-1410 LM52-1810 LM52-2410 LM52-2810 LM52-3410 LM52-3810
FLANGE | ANSI X THREAD
LM52-1850 LM52-2850 LM53-3S50 LM53-3850 LM52-3850 LM53-4S50 LM53-4850 LM53-6S50 LM53-6850
2” x 3/4” NPT, 316 stainless 2” x 1” NPT, PVC, schedule 40 2” x 1” NPT, PVC, schedule 80 2” x 1.5” NPT, PVC, schedule 40 2” x 1.5” NPT, PVC, schedule 80 2” x 1.5” NPT, 316 stainless 3” x 1.5” NPT, PVC, schedule 80 3” x 2” NPT, PVC, schedule 40 3” x 2” NPT, PVC, schedule 80 4” x 2” NPT, PVC, schedule 80
2” x 1” NPT, PVC, schedule 40 2” x 1” NPT, PVC, schedule 80 3” x 2” NPT, PVC, schedule 40 3” x 2” NPT, PVC, schedule 80 4” x 2” NPT, PVC, schedule 40 4” x 2” NPT, PVC, schedule 80
1” x 1” NPT, CPVC, schedule 80 2” x 2” NPT, CPVC, schedule 80 3” x 1.5” NPT, 316 stainless 3” x 1.5” NPT, CPVC, schedule 80 3” x 3” NPT, CPVC, schedule 80 4” x 1.5” NPT, 316 stainless 4” x 1.5” NPT, CPVC, schedule 80 6” x 1.5” NPT, 316 stainless 6” x 1.5” NPT, CPVC, schedule 80
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TANK ADAPTER
LM52-1890 LM52-2890 LM52-3890
MOUNTING BRACKET
LM50-1001-1 LR97-S006 LM50-1001
NEMA ENCLOSURE
LM91-1001 LM91-2001 LM92-1002 LM92-2002 LM92-1202 LM92-2202
1” NPT bulkhead, PVC 2” NPT bulkhead, PVC 3” NPT bulkhead, PVC
1” NPT bracket, PP 1 1/2” NPT bracket, 316 stainless 2” NPT bracket, PP
Single NEMA box, non-windowed, 1/8 DIN, PC Double NEMA box, non-windowed, 1/8 DIN, PC Single NEMA box, windowed, 1/8 DIN, PC Double NEMA box, windowed, 1/8 DIN, PC Single NEMA box, windowed, 35mm rail, PC Double NEMA box, windowed, 35mm rail, PC
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10500 Humbolt Street Los Alamitos, CA 90720 USA
562.598.3015 p
562.431.8507 f flowline.com w level.solution@flowline.com e
Volume 12
$5 USD
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