Flowline UG01, UG03 User Manual

Liquid and Solids Level Measurement and Control
HVAC
Textile
Mining
Biofuel
Marine
Oil field
Printing
Cement
Farming
Hospital
Chemical
Lubricant
Aerospace
Agriculture
Water park
Automotive
Why Flowline
Flowline has twenty five years of proven success in level measurement and control applications. We understand your requirements, offer a breadth of measurement technologies, and readily share our application expertise.
RELIABILITY
EASE OF USE
AVAILABILITY
QUALITY
Our advanced level sensing technologies including pulse radar, guided wave and ultrasonic provide accurate and reliable measurement.
Our level products are locally stocked, fulfilled and supported by our global network of fluid handling and process distributors.
Our ISO 9001 company and team of level experts, stand behind our products and services, and your satisfaction is our highest concern.
Animal feed
Pulp & paper
Biotechnology
Environmental
Metal finishing
Transportation
Semiconductor
Paint & coating
Microelectronic
Pharmaceutical
Pool & fountain
Zoo & aquarium
Water treatment
Building material
Food & beverage
Power generation
Commercial laundry
Building automation
Wastewater treatment
Equipment manufacturer
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We Do Your Level Best
Flowline enables industrial manufacturers, chemical distributors, municipalities and energy or food providers to safely and efficiently manage their contained liquid and solid assets. Our quality solutions measure tank inventories, automate tank processes, ensure workplace safety and protect the environment. We design, manufacture and market the best level measurement and control instruments for your chemical, water, wastewater, oil and dry solid applications. Flowline products are sold and supported worldwide through our stocking distribution partners. Our customers include design engineers, system integrators, original equipment manufacturers, facility operations, engineering and maintenance decision makers. The leading criteria for product selection are reliability, ease of use, availability and quality.
CHEMICAL DISTRIBUTION
MUNICIPAL WATER & WASTEWATER
INDUSTRIAL MANUFACTURING
BU LK SOLIDS
INDUSTRIAL WATER & WASTEWATER
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CHEMICAL DISTRIBUTION
Bulk Storage
IBC or Drum
CHEMICAL
WATER
WASTEWATER
OIL
Tanker Truck
Open
Channel
MUNICIPAL WASTEWATER
Wastewater Clarifier
Chemical Feed
Sewer / Storm
Lift Station
Canal
Reservoir
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INDUSTRIAL MANUFACTURING
Bulk Storage
Day Tank IBC or Drum
RO System
Cooling Tower
Waste Sump
Process Tank Skid or Machine
INDUSTRIAL WASTEWATER
Waste Lift Station
Neutralization
Open Channel
RO Storage
Bulk Storage
IBC or Drum
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EchoPulse® General Purpose Pulse Radar Liquid Level Transmitters
Best for Difficult Bulk Tank, Process or Sump Applications
These non-contact sensors are the reliable level measurement solution for your most demanding storage, process and lift station applications.
WHY PULSE
Pulse radar is unaffected by process conditions that cause other sensing technologies to fail or require ongoing maintenance. These include foam, vapor, condensation, corrosion, temperature, pressure, vacuum, and coating or scaling liquids.
TECHNOLOGY
The radar sensor emits a 26 GHz or 6.3 GHz RF pulse from the base of the antenna. The pulse travels through the free space, reflects against the liquid dielectric material and returns to the antenna. The sensor measures the pulse time of flight and translates it into liquid level distance.
The LR30 pulse radar sensor is the reliable level measurement solution for municipal and industrial pump lift stations.
LR10 LR15 LR20 LR25 LR30
Classification General purpose
Application Storage Storage Storage Process Lift station
Proc. condition Easy Difficult Difficult Extreme Difficult
Tank location and material
Corrosive Yes Diluted Ye s Yes Diluted
Range 32.8' (10m) 98.4' (30m) 65.6’ (20m) 114.8' (35m) 98.4' (30m)
Output 4-20 mA 4-20 mA 4-20 mA 4-20 mA 4-20 mA
Configuration Push button Push button Push button Push button Push button
Installation Tank adapter or flange Flange Flange Bracket
Mount 1 1/2" NPT 1 1/2” NPT 3", 4" ANSI 4", 6" ANSI Bolt
Max. temp. 266º F. (130º C.) 302º F. (150º C.) 302º F. (150º C.) 266º F. (130º C.) 212º F. (100º C.)
Max. pressure 43.5 PSI (3 bar) 150 PSI (10 bar) 72 PSI (5 bar) 580 PSI (40 bar) Atmospheric
Ant. material PFA 316L 316L & PTFE 316L & PTFE Nylon
Above grade metal or
below grade in any
tank material
Above or below
grade in any
tank material
Above or below
grade in any
tank material
Above grade metal or
below grade in any
tank material
Below grade
in any tank material
ECHOPULSE® LR10
LR10-0010
1 1/2” NPT, PFA horn
The general purpose 26 GHz. pulse radar level transmitter provides continuous level measurement up to 32.8’ (10m) with a 4-20 mA signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for chemical or water storage applications in above grade metal or reinforced concrete tanks or below grade tanks of any material. Select this sensor for easy process conditions with corrosive media, light agitation, condensation or vapor, and installation in a low-profile tank adapter or flange fitting.
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ECHOPULSE® LR15
LR15-0010-20
2” (48mm) 316L horn
LR15-0010-30
3” (78mm) 316L horn
LR15-0010-40
4” (98mm) 316L horn
The general purpose 26 GHz. pulse radar transmitter provides continuous level measurement up to 98.4’ (30m) with a 4-20 mA signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for petroleum, water, wastewater and diluted chemical storage or process applications in above or below grade tanks of any material. Select this sensor for challenging process conditions
with diluted or non-corrosive media, light surface foam or
agitation, higher temperature or pressure, condensation or vapor, and installation in a tank adapter, flange fitting or metal stand-pipe.
ECHOPULSE® LR 2 0
LR20-0310-30
3” ANSI with PTFE shield
LR20-0310-40
4” ANSI with PTFE shield
ECHOPULSE® LR 25
LR25-0310-40
4” ANSI with PTFE shield
LR25-0310-60
6” ANSI with PTFE shield
The general purpose 26 GHz. pulse radar transmitter provides continuous level measurement up to 65.6’ (20m) with a 4-20 mA signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for chemical storage or process applications in above or below grade tanks of any material. Select this sensor for challenging
process conditions with corrosive media, light surface foam
or agitation, higher temperature or pressure, condensation or vapor, and installation in a flange fitting.
The general purpose 6.3 GHz. pulse radar transmitter provides continuous level measurement up to 114.8’ (35m) with a 4-20 mA signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for chemical and petroleum storage or process applications in above grade metal or reinforced concrete tanks or below grade tanks of any material. Select this sensor for harsh process
conditions with corrosive or low dielectric media, heavy surface
foam or agitation, higher pressure, steam, condensation or vapor, and installation in a flange fitting. Due to the wider beam angle, special attention should be given to ensure that the sensor is located with unobstructed measurement space.
ECHOPULSE® LR 3 0
LR30-0010-10
Nylon sensor, 304 bracket, remote display
The general purpose 26 GHz. pulse radar transmitter provides continuous level measurement up to 98.4’ (30m) with a 4-20 mA signal output, and is configured via its remote push button display module. The non-contact liquid level sensor is intended for industrial wastewater, municipal storm or sewer lift station, reservoir, river, canal or flume applications located below or above grade. Select this sensor for challenging process
conditions that may include light surface foam or agitation,
small trash or plant material, wind, condensation or vapor. Each comes with a 32.8’ (10m) cable, mounting bracket and display module. The sensor is intended for bracket mount installation suspended above the liquid level.
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EchoPro® Intrinsically Safe Pulse Radar Liquid Level Transmitters
Best for Difficult Bulk Tank, Process or Sump Applications
These non-contact sensors are the reliable level measurement solution for your most demanding storage, process and lift station applications.
WHY PULSE
Pulse radar is unaffected by process conditions that cause other sensing technologies to fail or require ongoing maintenance. These include foam, vapor, condensation, corrosion, temperature, pressure, vacuum, and coating or scaling liquids.
TECHNOLOGY
The radar sensor emits a 26 GHz or 6.3 GHz RF pulse from the base of the antenna. The pulse travels through the free space, reflects against the liquid dielectric material and returns to the antenna. The sensor measures the pulse time of flight and translates it into liquid level distance.
The LR16 pulse radar sensor delivers reliable level measurement in applications with surface foam.
LR11 LR16 LR21 LR26 LR31
Classification Intrinsically safe
Application Storage Storage Storage Process Lift station
Proc. condition Easy Difficult Difficult Extreme Difficult
Tank location and material
Corrosive Yes Diluted Ye s Yes Diluted
Range 32.8' (10m) 98.4' (30m) 65.6’ (20m) 114.8' (35m) 98.4' (30m)
Output 4-20 mA + HART 4-20 mA + HART 4-20 mA + HART 4-20 mA + HART 4-20 mA + HART
Configuration
Installation Tank adapter or flange Flange Flange Bracket
Mount 1 1/2" NPT 1 1/2” NPT 3", 4" ANSI 4", 6" ANSI Bolt
Max. temp. 266º F. (130º C.) 302º F. (150º C.) 302º F. (150º C.) 266º F. (130º C.) 212º F. (100º C.)
Max. pressure 43.5 PSI (3 bar) 150 PSI (10 bar) 72 PSI (5 bar) 580 PSI (40 bar) Atmospheric
Ant. material PFA 316L 316L & PTFE 316L & PTFE Nylon
Above grade metal or
below grade in any
tank material
Push button,
WebCal, HART
Above or below
grade in any
tank material
Push button,
WebCal, HART
Above or below
grade in any
tank material
Push button,
WebCal, HART
Above grade metal or
below grade in any
tank material
Push button,
WebCal, HART
Below grade
in any tank material
Push button,
WebCal, HART
ECHOPRO® LR 11
LR11-5421-00
1 1/2” NPT, PFA horn, w/o Fob
LR11-5421-01
1 1/2” NPT, PFA horn, w/Fob
The intrinsically safe 26 GHz. pulse radar level transmitter provides continuous level measurement up to 32.8’ (10m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact liquid level sensor is intended for chemical or water storage applications in above grade metal or reinforced concrete tanks or below grade tanks of any material. Select this sensor for easy process conditions
with corrosive media, light agitation, condensation or vapor,
and installation in a low-profile tank adapter or flange fitting.
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ECHOPRO® LR16
LR16-5021-20-00
2” horn, 316L, w/o Fob
LR16-5021-20-01
2” horn, 316L, w/Fob
LR16-5021-30-00
3” horn, 316L, w/o Fob
LR16-5021-30-01
3” horn, 316L, w/Fob
LR16-5021-40-00
4” horn, 316L, w/o Fob
LR16-5021-40-01 4” horn, 316L, w/Fob
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 98.4’ (30m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact liquid level sensor is intended for petroleum, water, wastewater and diluted chemical storage or process conditions in above or below grade tanks of any material. Select this sensor for challenging process conditions with diluted or non-corrosive
media, light surface foam or agitation, higher temperature or
pressure, condensation or vapor, and installation in a tank adapter, flange fitting or metal stand-pipe.
ECHOPRO® LR 21
LR21-5321-30-00
3” ANSI, PTFE shield, w/o Fob
LR21-5321-30-01
3” ANSI, PTFE shield, w/Fob
LR21-5321-40-00
4” ANSI, PTFE shield, w/o Fob
LR21-5321-40-01
4” ANSI, PTFE shield, w/Fob
ECHOPRO® LR 26
LR26-5321-40-00
4” ANSI, PTFE shield, w/o Fob
LR26-5321-40-01
4” ANSI, PTFE shield, w/Fob
LR26-5321-60-00
6” ANSI, PTFE shield, w/o Fob
LR26-5321-60-01
6” ANSI, PTFE shield, w/Fob
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 65.6’ (20m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module or WebCal software. The non-contact liquid level sensor is intended for chemical storage or process applications in above or below grade tanks of any material. Select this sensor for challenging process conditions with corrosive
media, light surface foam or agitation, higher temperature or
pressure, condensation or vapor, and installation in a flange fitting.
The intrinsically safe 6.3 GHz. pulse radar transmitter provides continuous level measurement up to 114.8’ (35m) with a 4-20 mA analog and HART digital signal output, and is configured via its integral push button display module. The non-contact liquid level sensor is intended for chemical and petroleum storage or process applications in above grade metal or reinforced concrete tanks or below grade tanks of any material. Select this sensor for harsh
process conditions with corrosive or low dielectric media, heavy
surface foam or agitation, higher pressure, steam, condensation or vapor, and installation in a flange fitting. Due to the wider beam angle, special attention should be given to ensure that the sensor is located with unobstructed measurement space.
ECHOPRO® LR 31
LR31-0021-10-00
Nylon sensor, 304 bracket, remote display, w/o Fob
LR31-0021-10-01
Nylon sensor, 304 bracket, remote display, w/Fob
The intrinsically safe 26 GHz. pulse radar transmitter provides continuous level measurement up to 98.4’ (30m) with a 4-20 mA analog and HART digital signal output, and is configured via its remote push button display module or WebCal software. The non­contact liquid level sensor is intended for industrial wastewater, municipal storm or sewer lift station, reservoir, river, canal or open channel applications located below or above grade. Select this sensor for challenging process conditions that may include light surface foam or agitation, small trash or plant material, wind, condensation or vapor. Each comes with a 32.8’ (10m) cable, mounting bracket and display module. The sensor is designed for bracket mount installation suspended above the liquid level.
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