FlowLine Switch-Tek LZ12 Series, Switch-Tek LU10 Series, Switch-Tek LO10 Series, Switch-Tek LP15 Series, Switch-Tek LP10 Series Owner's Manual

Warranty, Service & Repair
I
P
68
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
To register your product with the manufacturer, fill out the enclosed warranty card and return it immediately to:
Flowline Inc. 10500 Humbolt Street Los Alamitos, CA 90720.
If for some reason your product must be returned for factory service, contact Flowline Inc. to receive a Material Return Authorization number (MRA) first, providing the following information:
1. Part Number, Serial Number
2. Name and telephone number of someone who can answer technical questions related to the product and its application.
3. Return Shipping Address
4. Brief Description of the Symptom
5. Brief Description of the Application
Once you have received a Material Return Authorization number, ship the product prepaid in its original packing to:
Flowline Factory Service MRA _____ 10500 Humbolt Street Los Alamitos, CA 90720
To avoid delays in processing your repair, write the MRA on the shipping label. Please include the information about the malfunc­tion with your product. This information enables our service tech­nicians to process your repair order as quickly as possible.
®
Switch-Tek™ Powered Level Switches LZ12, LU10, LP15, LP10, and LO10 Series Owner’s Manual
NRTL/C
Version 1.6A © 2005 FLOWLINE Inc. All rights reserved. Manual # LO900002 - 0208-PS1M1_6A
WARRANTY
Flowline warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service for a period which is equal to the shorter of one year from the date of purchase of such products or two years from the date of manufacture of such products.
This warranty covers only those components of the products which are non-moving and not subject to normal wear. Moreover, products which are modified or altered, and electrical cables which are cut to length during installation are not covered by this warranty.
Flowline’s obligation under this warranty is solely and exclusively limited to the repair or replacement, at Flowline’s option, of the prod­ucts (or components thereof) which Flowline’s examination proves to its satisfaction to be defective. FLOWLINE SHALL HAVE NO OBLIGATION FOR CONSEQUENTIAL DAMAGES TO PERSONAL OR REAL PROPERTY, OR FOR INJURY TO ANY PERSON.
This warranty does not apply to products which have been subject to electrical or chemical damage due to improper use, accident, negli­gence, abuse or misuse. Abuse shall be assumed when indicated by electrical damage to relays, reed switches or other components. The warranty does not apply to products which are damaged during ship­ment back to Flowline’s factory or designated service center or are returned without the original casing on the products. Moreover, this warranty becomes immediately null and void if anyone other than service personnel authorized by Flowline attempts to repair the defec-
tive products. Products which are thought to be defective must be shipped prepaid and insured to Flowline’s factory or a designated service center (the identity and address of which will be provided upon request) within 30 days of the discovery of the defect. Such defective products must be accompanied by proof of the date of purchase.
Flowline further reserves the right to unilaterally wave this warranty and to dispose of any product returned to Flowline where:
a. There is evidence of a potentially hazardous material present
with product.
b. The product has remained unclaimed at Flowline for longer than
30 days after dutifully requesting disposition of the product.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. This warranty and the obligations and liabilities of Flowline under it are exclusive and instead of, and the original purchaser hereby waives, all other remedies, warranties, guarantees or liabilities, express or implied. EXCLUDED FROM THIS WARRANTY IS THE IMPLIED WARRANTY OF FITNESS OF THE PRODUCTS FOR A PARTICULAR PURPOSE OR USE AND THE IMPLIED WARRANTY OF MERCHANT ABILITY OF THE PRODUCTS.
This warranty may not be extended, altered or varied except by a writ­ten instrument signed by a duly-authorized officer of Flowline, Inc.
SPECIFICATIONS
1,600
1,400
1,200
1,000
800
600
400
200
0
12 18 24 30 36
Acceptable
Range
Unacceptable
Range
4-20 mA Sensor
Electrical Loading Limits
Max. Series Resistance (Ohms)
Supply Voltage (VDC)
100
80
60
40
20
00
-20 12 16 20 24 28 32 36
Acceptable
Range
Unacceptable
Range
Maximum Tem. / Voltage Derating
Continuous 20 mA Sinking Curve
Ambient Sensor Temperature (°C)
Operating Voltage (VDC)
Orientation: Accuracy: Repeatability: Supply voltage:
Consumption: Contact type: Contact rating: Contact output: Process temp.:
Pressure:
Sensor rating:
Cable type:
Cable length:
Process mount: Mount. gasket: Classification: CE compliance:
Universal
( 1 mm in water ( 0.5 mm in water
12-36 VDC 12-30 VDC (LZ12 Only) 25 mA maximum (1) SPST relay 60VA Selectable NO/NC F: -40˚ to 176˚ C: -40˚ to 80˚ 150 psi (10 bar) @ 25˚ C., derated @ 1.667 psi (.113 bar) per ˚C. above 25˚ C. NEMA 6 (IP68): PP NEMA 4X (IP65): PFA 4-conductor, #22 AWG (shielded) Standard: 10' (3m) Special order: 25' (7.6m) or 50' (15.2m) 3/4" NPT (3/4" G / Rp) Viton® (G version only) General purpose EN 61326 EMC EN 61010-1 safety
Powered Level Switches Common Specifications
Switch-Tek Ultrasonic Level Switch LU10 Series
Sensor material:
Cable jacket mat.:
Classification: Approvals:
Parameters:
Certificates:
1__5: PP 2__5: PFA 1__5: PP 2__5: PFA Intrinsically safe CSA: Class I, Groups A, B, C & D; Class II, Groups E, F and G; Class III EEx: Class 1, Division 1, Groups A, B, C, D; EEx ib IIC T6 CSA: Vmax = 32V, Imax = 300 mA, Pmax = 1.3 W Ci = 0 +F, Li = 0 +H EEx: Ui = 32V; Ii = 300 mA; Pi = 1.3 W; Ci = 0 +F; Li = 0 +H CSA: LR 79326 EEx: LCIE 01.E6048 X
Orientation: Accuracy: Repeatability: Supply voltage:
Consumption: Contact type: Contact rating: Contact output: Process temp.:
Pressure:
Sensor rating:
Cable type:
Cable length:
Process mount: Mount. gasket: Classification: CE compliance:
Universal
( 1 mm in water ( 0.5 mm in water
12-36 VDC 12-30 VDC (LZ12 Only) 25 mA maximum (1) SPST relay 60VA Selectable NO/NC F: -40˚ to 176˚ C: -40˚ to 80˚ 150 psi (10 bar) @ 25˚ C., derated @ 1.667 psi (.113 bar) per ˚C. above 25˚ C. NEMA 6 (IP68): PP NEMA 4X (IP65): PFA 4-conductor, #22 AWG (shielded) Standard: 10' (3m) Special order: 25' (7.6m) or 50' (15.2m) 3/4" NPT (3/4" G / Rp) Viton® (G version only) General purpose EN 61326 EMC EN 61010-1 safety
Powered Level Switches Common Specifications
Maint. alarm:
Sensor material:
Process teamp.:
Cable jacket mat.: Cable type:
NPN transistor 10 mA max. Ryton® (glass fill) Viton® cable grommet F: -40˚ to 176˚ C: -40˚ to 80˚ PP 5-conductor, #24 AWG (shielded)
Switch-Tek Vibration Level Switch LZ12 Series
Switch-Tek Ultrasonic Level Switch LU10 Series
Sensor material:
Cable jacket mat.:
Classification: Approvals:
Parameters:
Certificates:
1__5: PP 2__5: PFA 1__5: PP 2__5: PFA Intrinsically safe CSA: Class I, Groups A, B, C & D; Class II, Groups E, F and G; Class III EEx: Class 1, Division 1, Groups A, B, C, D; EEx ib IIC T6 CSA: Vmax = 32V, Imax = 300 mA, Pmax = 1.3 W Ci = 0 +F, Li = 0 +H EEx: Ui = 32V; Ii = 300 mA; Pi = 1.3 W; Ci = 0 +F; Li = 0 +H CSA: LR 79326 EEx: LCIE 01.E6048 X
Dielectric range: Conductive range: Sensor material: Cable jacket mat.:
> 20 constants > 100 micromhos PP PP
Switch-Tek Guard RF Capacitance Level Switch LP15 Series
Switch-Tek RF Capacitance Level Switch LP10 Series
Switch-Tek Ultrasonic Level Switch LU10 Series
Sensor material:
Cable jacket mat.:
Classification: Approvals:
Parameters:
Certificates:
1__5: PP 2__5: PFA 1__5: PP 2__5: PFA Intrinsically safe CSA: Class I, Groups A, B, C & D; Class II, Groups E, F and G; Class III EEx: Class 1, Division 1, Groups A, B, C, D; EEx ib IIC T6 CSA: Vmax = 32V, Imax = 300 mA, Pmax = 1.3 W Ci = 0 +F, Li = 0 +H EEx: Ui = 32V; Ii = 300 mA; Pi = 1.3 W; Ci = 0 +F; Li = 0 +H CSA: LR 79326 EEx: LCIE 01.E6048 X
Switch-Tek Ultrasonic Level Switch LU10 Series
Sensor material:
Cable jacket mat.:
Classification: Approvals:
Parameters:
Certificates:
1__5: PP 2__5: PFA 1__5: PP 2__5: PFA Intrinsically safe CSA: Class I, Groups A, B, C & D; Class II, Groups E, F and G; Class III EEx: Class 1, Division 1, Groups A, B, C, D; EEx ib IIC T6 CSA: Vmax = 32V, Imax = 300 mA, Pmax = 1.3 W Ci = 0 +F, Li = 0 +H EEx: Ui = 32V; Ii = 300 mA; Pi = 1.3 W; Ci = 0 +F; Li = 0 +H CSA: LR 79326 EEx: LCIE 01.E6048 X
Dielectric range: Conductive range: Sensor material: Cable jacket mat.:
> 20 constants > 100 micromhos PP PP
Switch-Tek Guard RF Capacitance Level Switch LP15 Series
Switch-Tek Ultrasonic Level Switch LU10 Series
Sensor material:
Cable jacket mat.:
Classification: Approvals:
Parameters:
Certificates:
1__5: PP 2__5: PFA 1__5: PP 2__5: PFA Intrinsically safe CSA: Class I, Groups A, B, C & D; Class II, Groups E, F and G; Class III EEx: Class 1, Division 1, Groups A, B, C, D; EEx ib IIC T6 CSA: Vmax = 32V, Imax = 300 mA, Pmax = 1.3 W Ci = 0 +F, Li = 0 +H EEx: Ui = 32V; Ii = 300 mA; Pi = 1.3 W; Ci = 0 +F; Li = 0 +H CSA: LR 79326 EEx: LCIE 01.E6048 X
Dielectric range: Conductive range: Sensor material: Cable jacket mat.:
> 20 constants > 100 micromhos PP PP
Switch-Tek Guard RF Capacitance Level Switch LP15 Series
Dielectric range: Conductive range: Sensor material:
Cable jacket mat.:
> 20 constants > 100 micromhos 1__5: PP 2__5: PFA 1__5: PP 2__5: PFA
Switch-Tek RF Capacitance Level Switch LP10 Series
Switch-Tek Ultrasonic Level Switch LU10 Series
Sensor material:
Cable jacket mat.:
Classification: Approvals:
Parameters:
Certificates:
1__5: PP 2__5: PFA 1__5: PP 2__5: PFA Intrinsically safe CSA: Class I, Groups A, B, C & D; Class II, Groups E, F and G; Class III EEx: Class 1, Division 1, Groups A, B, C, D; EEx ib IIC T6 CSA: Vmax = 32V, Imax = 300 mA, Pmax = 1.3 W Ci = 0 +F, Li = 0 +H EEx: Ui = 32V; Ii = 300 mA; Pi = 1.3 W; Ci = 0 +F; Li = 0 +H CSA: LR 79326 EEx: LCIE 01.E6048 X
Dielectric range: Conductive range: Sensor material: Cable jacket mat.:
> 20 constants > 100 micromhos PP PP
Switch-Tek Guard RF Capacitance Level Switch LP15 Series
Dielectric range: Conductive range: Sensor material:
Cable jacket mat.:
> 20 constants > 100 micromhos 1__5: PP 2__5: PFA 1__5: PP 2__5: PFA
Switch-Tek RF Capacitance Level Switch LP10 Series
Sensor material:
Cable jacket mat.:
1__5: PP 2__5: PFA 1__5: PP 2__5: PFA
Switch-Tek Optic Leak Detection Switch LO10 Series
160
140
120
100
80
60
40
20
00
-40 -20 00 20 40 60 80 100
Acceptable
Range
Unacceptable
Range
Pressure / Temperature Derating
Operating Pressure (psi)
Temperature (°C)
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Step One
Common Specifications:
LP15 Specifications:
LO10 Specifications:
Table of Common Dielectric Constants
NOTE: Liquids with a dielectric constant less than 20 will not be detected by an LP15 or LP10 series level switch, as factory calibrated.
Acetone 21 Acetoaldehyde 22.2 Acetyl methyl hexyl ketone 28 Alcohol 16 to 31 Ammonia 15 to 25 Acetic acid 4.1 to 6.2 Butyl chloride 9.6 Barium chloride 9 to 11 Benzene 2.3 Benzine 2.3 Barium nitrate 5.6 Bromine 3.1 Chlorobenzene 4.7 to 6
Note: The TFA Teon sensors are designed so the sensing tips can be submersed in the process liquid, but the cable must not be submersed.
Chlorotoluene 4.7 Chloroform 4.5 to 5.0 Chlorine, liquid 2.0 Carbon tetrachloride 2.2 Cyan 2.6 Cyclohexane methanol
3.7 D.I. Water 20 Ethyl toluene 2.2 Ethyl alcohol 23 Ethylene glycol 37 Ethylene oxide 14 Ethylene dichloride 11 to 17
LZ12 Specifications:
LU10 Specifications:
LP10 Specifications:
Ethylene chloride 10.5 Ethyl acetate 6.4 Ethyl salicylate 8.6 Ethyl stearate 2.9 Ethyl silicote 4.1 Formic acid 59 Ferric oleate 2.6 Freon 2.2 Glycerine 47 Glycol 30 Glycol nitrite 27 Gasoline 2 to 2.2 Hydrochloric acid 4.6 Isobutyric acid 2.7
Isobutyl methyl ketone 13 Jet fuel 1.7 Lead carbonate 18 Lead nitrate 38 Methyl salicylate 9.0 Methanol 33 Methyl alcohol 33 to 38 Margarine, liquid
2.8 to 3.2
Methyl acetate 7.3 N-butyl formate 2.4 Nitrobenzene 26 to 35
Nitrotoluene 25 Naphthalene 2.3 to 2.5 Oils, vegetable 2.5 to 3.5 Oils, mineral 2.3 to 2.4 Oils, petroleum
1.8 to 2.2 Oleic acid 2.5 Propane, liquid
1.8 to 1.9 Potassium nitrate
5.0 to 5.9 Potassium chloride 5.0 Stearic acid 2.3 Toluene 2.4
Trichloroethylene 3.4 Trichloroacetic acid 4.5 Terephthalic acid
1.5 to 1.7 Thinner 3.7 Urea 3.5 Vinyl chloride 2.8 to 6 Vinyl alcohol 1.8 to 2.0 Water, 20°C 80 Water, 100°C 48
DIMENSIONS
10' Cable (3m)
3.0"(76mm)
2.3"(57mm)
4.7"
(120mm)
0.7"
(18 mm)
3/4" NPT (3/4" G)3/4" NPT (3/4" G)
0.7"
(19mm)
2.8"(71mm)
2.1"(54mm)
4.5"(114mm)
3/4" NPT (3/4" G)3/4" NPT (3/4" Rp)
10' Cable (3m)
1.3"(32mm)
10' Cable (3m)
0.7"
(19mm)
0.7"
(19mm)
3.0"(76mm)
3/4" NPT (3/4" Rp)3/4" NPT (3/4" Rp)
5.0"(127mm)
2.6"(67mm)
3.3"(83mm)
0.7"
(19mm)
3/4" NPT (3/4" G)3/4" NPT (3/4" Rp)
10' Cable (3m)
4.5"(114mm)
2.1"(54mm)
2.8"(70mm)
0.7"
(19mm)
3/4" NPT (3/4" G)3/4" NPT (3/4" Rp)
10' Cable (3m)
3.0"(76mm)
1.3"(32mm)
10' Cable (3m)
0.7"
(19mm)
0.7"
(19mm)
3/4" NPT (3/4" Rp)3/4" NPT (3/4" Rp)
4.5"
(114mm)
2.1"(54mm)
2.8"(71mm)
0.7"
(19mm)
3/4" NPT (3/4" G)3/4" NPT (3/4" Rp)
10' Cable (3m)
3.0"(76mm)
1.3"(32mm)
10' Cable (3m)
0.7"
(19mm)
0.7"
(19mm)
3/4" NPT (3/4" Rp)3/4" NPT (3/4" Rp)
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Spec Tech Industrial Electric
www.spectechind.com
888-773-2832
Step Two
Switch-Tek™ Vibration Level Switch, LZ12 Series
Switch-Tek™ Ultrasonic Level Switch, LU10 Series
Switch-Tek™ SuperGuard RF Capacitance Level Switch, LP15 Series
Switch-Tek™ Intrusive RF Capacitance Level Switch, LP10 Series
Switch-Tek™ Optic Leak Detection Switch, LO10 Series
* all dimensions are Nominal
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