F090-A-PL
LOOP POWERED INDICATOR
Signal input sensor: 4-20mA.
Options: Intrinsically Safe.
Page 2
SAFETY INSTRUCTIONS
Any responsibility is lapsed if the instructions and procedures as described in this
manual are not followed.
LIFE SUPPORT APPLICATIONS: The F090-A-PL is not designed for use in life support
appliances, devices, or systems where malfunction of the product can reasonably be
expected to result in a personal injury. Customers using or selling these products for
use in such applications do so at their own risk and agree to fully indemnify the
manufacturer and supplier for any damages resulting from such improper use or sale.
Electro static discharge does inflict irreparable damage to electronics! Before installing
or opening the unit, the installer has to discharge himself by touching a well-grounded
object.
This unit must be installed in accordance with the EMC guidelines (Electro Magnetic
Compatibility).
Intrinsically Safe applications: follow the instructions as mentioned in Chapter 5.
SAFETY RULES AND PRECAUTIONARY MEASURES
The manufacturer accepts no responsibility whatsoever if the following safety rules and
precautions instructions and the procedures as described in this manual are not followed.
Modifications of the F090-A-PL implemented without preceding written consent from the
manufacturer, will result in the immediate termination of product liability and warranty period.
Installation, use, maintenance and servicing of this equipment must be carried out by authorized
technicians.
Check the mains voltage and information on the manufacturer's plate before installing the unit.
Check all connections, settings and technical specifications of the various peripheral devices
with the F090-A-PL supplied.
Open the casing only if all leads are free of potential.
Never touch the electronic components (ESD sensitivity).
Never expose the system to heavier conditions than allowed according to the casing
classification (see manufacture's plate and chapter 4.2.).
If the operator detects errors or dangers, or disagrees with the safety precautions taken, then
inform the owner or principal responsible.
The local labor and safety laws and regulations must be adhered to.
HF090APLEN_v040101_02.doc
Page 3
ABOUT THE OPERATION MANUAL
This operation manual is divided into two main sections:
The daily use of the unit is described in chapter 2 "Operation". These instructions are meant for
users.
The following chapters and appendices are exclusively meant for electrician s/technicians. These
provide a detailed description of all software settings and hardware installation guidance.
This operation manual describes the standard unit as well as most of the options available. For
additional information, please contact your supplier.
A hazardous situation may occur if the F090-A-PL is not used for the purpose it was designed
for or is used incorrectly. Please carefully note the information in this operating manual
indicated by the pictograms:
A "warning" indicates actions or procedures which, if not performed correctly, may lead to
personal injury, a safety hazard or damage of the F090-A-PL or connected instruments.
A "caution" indicates actions or procedures which, if not performed correctly, may lead to
personal injury or incorrect functioning of the F090-A-PL or connected instruments.
A "note" indicates actions or procedures which, if not performed correctly, may indirectly
affect operation or may lead to an instrument response which is not planned.
Hardware version : FB03.03.xx
Software version : 03.03.xx
Manual : HF090APLEN_v040101_02.doc
© Copyright 2006 : Fluidwell bv - The Netherlands.
Information in this manual is subject to change without prior notice. The
manufacturer is not responsible for mistakes in this material or for incidental
damage caused as a direct or indirect result of the delivery, performance or
use of this material.
© All rights reserved. No parts of this publication may be reproduced or used
in any form or by any means without written permission of your supplier.
HF090APLEN_v040101_02.doc
Page 4
CONTENTS MANUAL
Safety instructions ...........................................................................................................................................2
Safety rules and precautionary measures.......................................................................................................2
About the operation manual ............................................................................................................................3
Contents manual..............................................................................................................................................4
1. Introduction .................................................................................................................................5
1.1. System description of the F090-A-PL....................................................................................5
2.1. General ..................................................................................................................................6
2.2. Control panel..........................................................................................................................6
2.3. Operator information and functions .......................................................................................7
3. Configuration...............................................................................................................................8
3.1. Introduction ............................................................................................................................8
3.2. Programming SETUP-level....................................................................................................8
3.2.1. General ..................................................................................................................................8
3.2.2. Overview functions SETUP level.........................................................................................11
3.2.3. Explanation OF SETUP-functions........................................................................................12
1 - Display.......................................................................................................................12
1 - Display (continued)....................................................................................................13
2 - Backlight....................................................................................................................13
3 - Sensor .......................................................................................................................13
3 - Sensor (continued) ....................................................................................................14
4 - Others........................................................................................................................15
4. Installation.................................................................................................................................16
4.1. General directions................................................................................................................16
4.2. Installation / surrounding conditions ....................................................................................16
4.3. Dimensions- Enclosure........................................................................................................17
4.4. Installing the hardware.........................................................................................................19
4.4.1. Introduction ..........................................................................................................................19
4.4.2. Terminal connectors ............................................................................................................19
6. Maintenance..............................................................................................................................20
6.1. General directions................................................................................................................20
5. Intrinsically safe applications.....................................................................................................21
5.1. General information and instructions:..................................................................................21
5.2. Terminal connectors Intrinsically Safe applications:............................................................22
5.3. Configuration example Intrinsically Safe application:..........................................................23
Appendix A: Technical specification..............................................................................................................24
Appendix B: Problem solving.........................................................................................................................26
Index of this manual.......................................................................................................................................27
List of figures in this manual..........................................................................................................................27
List of configuration settings.........................................................................................................................28
HF090APLEN_v040101_02.doc
Page 5
1. INTRODUCTION
1.1. SYSTEM DESCRIPTION OF THE F090-A-PL
Functions and features
The general purpose indicator model F090-A-PL is a loop powered microprocessor driven
instrument designed to display the actual value, like level, temperature, flow, pressure etc.
This product has been designed with a focus on:
ultra-low power consumption to allow loop powered applications (type PL,
intrinsic safety for use in hazardous applications (type XI),
several mounting possibilities with GRP or aluminum enclosures for industrial surroundings,
Sensor input
This manual describes the unit with an analog 4-20mA input type
One sensor with an active 4-20mA signal output can be connected to the F090-A-PL.
The F090-A-PL is powered from the loop (sensor signal) and does not require any additional
external power supply.
Overview typical application F090-A-PL - loop powered indicator
from the sensor "-A version".
sensor
4-20mA
signal output
+
-
Fig. 1: Application example of the F090-A-PL.
Configuration of the unit
The F090-A-PL has been designed to be implemented in many types of applications. For that
reason, a SETUP-level is available to configure your F090-A-PL according to your specific
requirements.
It includes several important features, such as Span, measurement units, display options etc. All
setting are stored in EEPROM memory and will not be lost in the event of power failure.
Display information
The unit has a large transflective LCD with all kinds of symbols and digits to display measuring units,
status information and key-word messages.
The actual values is displayed with the large 26mm (1”) digits while the smaller 8mm (0.31”) digits
display the measuring unit and messages.
The Piegraph is percentage-wise related to the span.
Options
The following options are available: intrinsic safety, panel-mount, wall-mount and weather-proof
enclosures, flame proof enclosure and LED backlight.
HF090APLEN_v040101_02.doc
Page 6
2. OPERATIONAL
2.1. GENERAL
The F090-A-PL may only be operated by personnel who are authorised and trained by
the operator of the facility. All instructions in this manual are to be observed.
Take careful notice of the " Safety rules, instructions and precautionary measures " in
the front of this manual.
This chapter describes the daily use of the F090-A-PL. This instruction is meant for users /
operators.
2.2. CONTROL PANEL
The following keys are available:
Fig. 2: Control Panel.
Functions of the keys
This key is used to program and save new values or settings.
It is also used to gain access to SETUP-level; please read chapter 3.
This key is used to SELECT actual mA value, 0% and 100% value.
The arrow-key t is used to increase a value after PROG has been pressed
or to configure the unit; please read chapter 3.
This key has no function at Operator level.
The arrow-key 4is used to select a digit after PROG has been pressed or to
configure the unit; please read chapter 3.
HF090APLEN_v040101_02.doc
2.3. OPERATOR INFORMATION AND FUNCTIONS
In general, the F090-A-PL will always act at Operator level.
Fig. 3: Example of display information during process.
For the Operator, the following functions are available (if activated):
Display value and measuring unit
This is the main display information of the F090-A-PL. After selecting any other information, it
will always return to this main display automatically.
Display actual mA value (if activated)
After pressing SELECT, the actual input current (mA) will be displayed.
Display 0% / 100% (if activated)
After pressing SELECT a few times, the 0% value (=4mA) and 100% value (=20mA) will be
displayed.
Under range / over range
If the input current is in-between 3.5mA and 3.75mA “-------“ will be displayed.
If the input current is in-between 3.75mA and 4mA the value corresponding to 4mA will be
displayed.
If the input current is in-between 20 mA and 22mA the value will be extrapolated.
If the input current is above 22mA the value “99999” will be displayed.
Page 7
HF090APLEN_v040101_02.doc
Page 8
3. CONFIGURATION
3.1. INTRODUCTION
This and the following chapters are exclusively meant for electricians and non-operators. In these,
an extensive description of all software settings and hardware connections are provided.
Mounting, electrical installation, start-up and maintenance of the instrument may only
be carried out by trained personnel authorised by the operator of the facility. Personnel
must read and understand this Operating Manual before carrying out its instructions.
The F090-A-PL may only be operated by personnel who are authorised and trained by
the operator of the facility. All instructions in this manual are to be observed.
Ensure that the measuring system is correctly wired up according to the wiring
diagrams. The housing may only be opened by trained personnel.
Take careful notice of the " Safety rules, instructions and precautionary measures " in
the front of this manual.
3.2. PROGRAMMING SETUP-LEVEL
3.2.1. GENERAL
Configuration of the F090-A-PL is done at SETUP-level. SETUP-level is reached by pressing the
PROG/ENTER key for 7 seconds; at which time, both arrows v will be displayed. In order to return
to the operator level, PROG will have to be pressed for three seconds. Alternatively, if no keys are
pressed for 2 minutes, the unit will exit SETUP automatically.
SETUP can be reached at all times while the F090-A-PL remains fully operational.
Note: A pass code may be required to enter SETUP. Without this pass code access to SETUP is
denied.
To enter SETUP-level:
HF090APLEN_v040101_02.doc
Matrix structure SETUP-level:
Page 9
SCROLLING THROUGH SETUP-LEVEL
Selection of function-group and function:
SETUP is divided into several function groups and functions.
Each function has a unique number, which is displayed below the word "SETUP" at the bottom of
the display. The number is a combination of two figures. The first figure indicates the function-group
and the second figure the sub-function. Additionally, each function is expressed with a keyword.
After selecting a sub-function, the next main function is selected by scrolling through all "active" subfunctions (e.g. 1t, 11t, 12t, 13t, 14t, 14, 24, 3t, 31 etc.).
HF090APLEN_v040101_02.doc
Page 10
To change or select a value:
To change a value, use 4 to select the digits and t to increase that value.
To select a setting, both t and 4 can be used.
If the new value is invalid, the increase signt or decrease-signu will be displayed while you are
programming.
When data is altered but ENTER is not pressed, then the alteration can still be cancelled by waiting
for 20 seconds or by pressing ENTER for three seconds: the PROG-procedure will be left
automatically and the former value reinstated.
Note: alterations will only be set after ENTER has been pressed!
To return to OPERATOR-level:
In order to return to the operator level, PROG will have to be pressed for three seconds. Also, when
no keys are pressed for 2 minutes, SETUP will be left automatically.
HF090APLEN_v040101_02.doc
3.2.2. OVERVIEW FUNCTIONS SETUP LEVEL
Page 11
SETUP FUNCTIONS AND VARIABLES
1 DISPLAY
11 UNIT mL -L- nL - M3 - nM3 - mg - g - kg - ton - gal - sgal - igal -
lb - bbl - cf - scf - p - rev - °C - °F - °K - % -
mtr - inch - ft - mmwk - mmwc - cmwk - cmwc - mwk - mwc inwc - ftwc - mbar - bar - psi - no unit.
12 TIME sec - min - hour - day - no unit (-----)
13 DECIMALS 0 - 1 - 2 - 3 (Ref: displayed value)
14 OFFSET -999.999 - +999.999
15 SPAN 0.001 - 999,999 unit/time-unit
16 DIRECTION reverse - normal
17 CURRENT on - off
18 PERCENTAGE on - off
19 BARGRAPH on - off
2 BACKLIGHT
21 BACKLIGHT (optional) off - green - amber
22 BL. BRIGHTNESS 1 - 5
3 SENSOR
31 FORMULA interpolation, square root
32 FILTER 00 - 99
33 CALIBRATE LOW 4mA
34 CALIBRATE HIGH 20mA
4 OTHERS
41 MODEL
42 SOFTWARE VERSION
43 SERIAL NO.
44 PASSWORD 0000 - 9999
45 TAGNUMBER 0000000 - 9999999
m - mm - cm -
HF090APLEN_v040101_02.doc
Page 12
3.2.3. EXPLANATION OF SETUP-FUNCTIONS
MEASUREMENT UNIT
11
SETUP - 21 determines the measurement unit to be displayed.
The following units can be selected:
mL -L- nL - M3 - nM3 - mg - g - kg - ton - gal - sgal - igal - lb - bbl
cf - scf - p - rev - °C - °F - °K – rpm - % -
mmwk - mmwc - cmwk - cmwc - mwk - mwc - inwc - ftwc - mbar - bar
psi - no unit.
Alteration of the measurement unit will have consequences for other
SETUP-level values.
Please note that the Span has to be adapted as well; the calculation is not
done automatically.
TIME
12
DECIMALS
13
OFFSET
14
SPAN
15
DIRECTION
16
Continued next page >>>
For flowrate calculations, a time unit can be set. The flowrate can be
calculated per second (SEC), minute (MIN), hour (HR) or day (DAY).
Do select “------“ if no time is desired.
This setting determines the number of digits following the decimal point.
The following can be selected:
000000 - 11111.1 - 2222.22 - 333.333
The unit need to know the value at minimum signal.
The minus
right button simultaneously.
With the span, the sensor signal is converted to a certain value.
The span
and time unit at 20mA.
The more accurate the span, the more accurate the functioning of the
system will be.
Example 1 Calculating the span for a level measurement
application:
Example 2 Calculating the span for a level measurement
Application with an offset:
If the display is required to increase in value as the input current
increases, select the scale direction “normal”.
Alternatively, select “reverse” if the display is required to decrease as the
input current rises.
for a negative value can selected by pressing the centre and
is determined on the basis of the selected measurement unit
1 - DISPLAY
m - mm - cm - mtr - inch - ft
Let us assume that the sensor generates 20mA at a level
of 2,481.3 Liters, the selected unit is "Liters" and one
decimal.
The span is 2481.3
Enter:
Enter:
SETUP 11: “L”
SETUP 12: “1111.1”
SETUP 13: "2481.3
SETUP 14 "0.00".
Let us assume that the sensor generates 4mA at a level
of 200.00 USGAL and 20mA at a level of 652.31 USGAL,
the selected unit is “USG” and two decimals.
The span is 652.31-200=452.31.
Enter:
SETUP 11: “USG”
SETUP 12: “222.22”
SETUP 13: "452.31
SETUP 14 "200.00".
HF090APLEN_v040101_02.doc
1 - DISPLAY (CONTINUED)
CURRENT
17
PERCENTAGE
18
BARGRAPH
19
Do select “ON” if you want the actual current value to be displayed for the
operator.
Do select “ON” if you want to display the 0% value (value at minimum
sensor signal) and 100% (value at maximum sensor signal).
The bargraph (piegraph) displayed at operator level is percentage-wise
related to the input signal: minimum signal is 0% (setup 33) and maximum
signal is 100% (setup 34).
With this function, the bargraph can be enabled / disabled.
Following selections are available:
OFF - ON
2 - BACKLIGHT
The functions below will only effect the optional LED-backlight.
BACKLIGHT
(OPTION)
21
BRIGHTNESS
(OPTION)
22
If a LED backlight has been supplied, the color can be selected.
Following selections are available:
OFF - GREEN - AMBER
The density of the backlight can be set in following range:
1 - 5
One is minimum and five is maximum brightness.
Page 13
SIGNAL
31
Continued next page >>>
3 - SENSOR
The F090-A-PL can process the 4-20mA signal in two ways:
Interpolation: the signal is processed linear
Square root: for differential pressure
V = S x I
V = S √ I
where:
V = Value: the calculated value
S = Span: the value at maximum signal (Span). The Span is
programmed with setting 14.
I = Input: the scaled analogue input value; in these formulas value 0
(zero) for (0)4mA and value 1 (one) for 20mA.
HF090APLEN_v040101_02.doc
Page 14
FILTER
32
TUNE MIN / 4MA
33
TUNE MAX / 20MA
34
3 - SENSOR (CONTINUED)
The analogue output signal of a sensor does mirror a value. This value is
measured several times a second by the F090-A-PL. The value measured
is a "snap-shot" of the real signal as it will be fluctuating. With the help of
this digital filter a stable and accurate reading can be obtained while the
filter level can be set to a desired value.
The filter principal is based on three input values: the filter level (01-99),
the last measured analogue value and the last average value. The higher
the filter level, the longer the response time on a value change will be.
Below, several filter levels with there response times are indicated:
FILTER VALUE RESPONSE TIME ON STEP CHANGE OF ANALOG VALUE.
TIME IN SECONDS
50% INFLUENCE 75% INFLUENCE 90% INFLUENCE 99% INFLUENCE
01 filter disabled filter disabled filter disabled filter disabled
02 0.3 seconds 0.5 seconds 1.0 seconds 1.8 seconds
03 0.5 seconds 1.0 seconds 1.5 seconds 3 seconds
05 1.0 seconds 1.8 seconds 2.8 seconds 5.3 seconds
10 1.8 seconds 3.5 seconds 5.6 seconds 11 seconds
20 3.5 seconds 7.0 seconds 11 seconds 23 seconds
50 8.8 seconds 17 seconds 29 seconds 57 seconds
75 13 seconds 26 seconds 43 seconds 86 seconds
99 17 seconds 34 seconds 57 seconds 114 seconds
With this setting it is possible to calibrate the input value for 4mA as the
signal from the sensor might not be exact 4.0 mA at minimum signal.
Warning: be very sure that the offered signal is correct
before the calibration is executed as this function has major
influences on the accuracy of the system!
After pressing PROG, three settings can be selected:
CALIB (calibrate): with this setting, the input will be calibrated with the
actual "(0)4mA" value. After pressing enter, TUNED will be displayed
as soon as the calibration is completed. From that moment, the
analog value must be more than the calibrated value before the signal
will be processed.
FACT.: with this setting, the factory value is re-installed.
TUNED: to select the last calibrated value.
Remark: the analog input value can be programmed “up-side-down” if
desired, so 4mA at maximum value for example! Also, any value is
allowed with it’s range of 4-20mA.
With this setting it is possible to calibrate the input value for 20mA as the
signal from the sensor might not be exact 20.0 mA at maximum signal.
Warning: be very sure that the offered signal is correct
before the calibration is executed as this function has major
influences on the accuracy of the system!
After pressing PROG, three settings can be selected:
CALIB (calibrate): with this setting, the input will be calibrated with the
actual "20mA" value. After pressing enter, TUNED will be displayed
as soon as the calibration is completed. From that moment, the
analog value must be less than the calibrated value for a reliable
measurement.
FACT.: with this setting, the manufactures value is re-installed.
TUNED: to select the last calibrated value.
Remark: the analog input value can be programmed “up-side-down” if
desired, so 20mA at minimum value for example! Also, any value is
allowed with it’s range of 4-20mA.
HF090APLEN_v040101_02.doc
TYPE OF MODEL
41
VERSION SOFTWARE
42
SERIAL NUMBER
43
PASS CODE
44
TAGNUMBER
45
Page 15
4 - OTHERS
For support and maintenance it is important to have information about the
characteristics of the F090-A-PL.
Your supplier will ask for this information in the case of a serious
breakdown or to assess the suitability of your model for upgrade
considerations.
For support and maintenance it is important to have information about the
characteristics of the F090-A-PL.
Your supplier will ask for this information in the case of a serious
breakdown or to assess the suitability of your model for upgrade
considerations.
For support and maintenance it is important to have information about the
characteristics of the F090-A-PL.
Your supplier will ask for this information in the case of a serious
breakdown or to assess the suitability of your model for upgrade
considerations.
All SETUP-values can be pass code protected.
This protection is disabled with value 0000 (zero).
Up to and including 4 digits can be programmed, for example 1234.
For identification of the unit and communication purposes, a unique tag
number of maximum 7 digits can be entered.
HF090APLEN_v040101_02.doc
Page 16
4. INSTALLATION
4.1. GENERAL DIRECTIONS
Mounting, electrical installation, start-up and maintenance of this instrument may only
be carried out by trained personnel authorised by the operator of the facility. Personnel
must read and understand this Operating Manual before carrying out its instructions.
The F090-A-PL may only be operated by personnel who are authorised and trained by
the operator of the facility. All instructions in this manual are to be observed.
Ensure that the measuring system is correctly wired up according to the wiring
diagrams. Protection against accidental contact is no longer assured when the housing
cover is removed or the panel cabinet has been opened (danger from electrical shock).
The housing may only be opened by trained personnel.
Take careful notice of the " Safety rules, instructions and precautionary measures " at
the front of this manual.
4.2. INSTALLATION / SURROUNDING CONDITIONS
Take the relevant IP classification of the casing into account (see manufactures plate). Even an IP67
(NEMA 4X) casing should NEVER be exposed to strongly varying (weather) conditions.
When panel-mounted, the unit is IP65 (NEMA 4)!
When used in very cold surroundings or varying climatic conditions, take the necessary precautions
against moisture by placing a dry sachet of silica gel, for example, inside the instrument case.
Mount the F090-A-PL on a solid structure to avoid vibrations.
HF090APLEN_v040101_02.doc
4.3. DIMENSIONS- ENCLOSURE
Aluminum enclosures:
120 mm (4.72")
130 mm (5.12")
75 mm (2.95")
60 mm (2.36")
112 mm (4.40")
Page 17
HA
HM
HN
30mm 30mm
PG9 PG9
M20 x 1,5
30mm 30mm
M16 x 1,5
M20 x 1,5
M20 x 1,5
25mm 25mm
M16 x 1,5
22,5mm
22,50mm
22,5mm
12mm 12mm
24mm24mm
36mm
36mm
1/2"NPT
0.12" 0.12"
1/2"NPT1/2"NPT 1/2"NPT
6 x M12
14mm 17mm
0.9"
0.9"
HP
HT
HU
HO
HB
M20 x 1,5
31 mm
(1.22”)
M20 x 1,5
29.1 mm (1.15”)
Fig. 4: Dimensions Aluminum enclosures.
22,5mm
115 mm (4.53”)
98 mm (3.86” )
HF090APLEN_v040101_02.doc
HZ
Page 18
GRP enclosures:
120 mm (4.72")
130 mm (5.12")
75 mm (2.95")
60 mm (2.36" )
112 mm (4.40")
25mm 25mm
HD
HE
HF
30mm 30mm
D=16mm
D=20mm
D=22mm (0.866")
D=16mm
22,5mm
0.9"
D=20mm
12mm 12mm
D=20mm
24mm24mm
36mm36mm
D=12mm
22,5mm
14mm 17mm
HG
HH
HC
29.1 mm (1.15”)
115 mm (4.53”)
98 mm (3.86”)
31 mm
(1.22”)
Fig. 5: Dimensions GRP enclosures.
HF090APLEN_v040101_02.doc
4.4. INSTALLING THE HARDWARE
4.4.1. INTRODUCTION
Page 19
Electro static discharge does inflict irreparable damage to electronics! Before installing
or opening the unit, the installer has to discharge himself by touching a well-grounded
object.
This unit must be installed in accordance with the EMC guidelines (Electro Magnetic
Compatibility).
FOR INSTALLATION, PAY EMPHATIC ATTENTION TO:
Separate cable glands with effective IP67 (NEMA4X) seals for all wires.
Unused cable entries: ensure that you fit IP67 (NEMA4X) plugs to maintain rating.
A reliable ground connection for both the sensor, and if applicable, for the metal casing. (above)
An effective screened cable for the input signal, and grounding of it’s screen or at the sensor
itself, whichever is appropriate to the application.
4.4.2. TERMINAL CONNECTORS
The following terminal connectors are available:
SENSOR SIGNAL
ANALOG INPUT
TYPE: A-PL 4-20mA
POWER SUPPLY
BACKLIGHT
OPTION : Z B
12
I
Fig. 6: Overview of terminal connectors standard configuration F090-A-PL and o ptions.
REMARKS: TERMINAL CONNECTORS:
Terminals 1-2; sensor INPUT LOOP POWERED 4-20mA
Model F090-A-PL is powered from the 4-20mA sensor signal. The unit will process the signal four
times a second with a 16 bits accuracy. The input is not isolated.
The screen of the signal wire must be connected to the common ground terminal.
4 - 20mA signal input - input loop powered
IN TERN AL EXTER NAL
Signal / supply
Common ground unit
Terminal 9-10: power supply backlight - type ZB (option):
To power the backlight, a voltage in the range 20-30V DC has to be connected.
Maximum current 30mA. Connect the "-" to terminal 9 and the "+" to terminal 10.
HF090APLEN_v040101_02.doc
- type A-PL:
SIGNAL
2
max . 25 mA
GND
1
9
sh ieldin g
10
+
+
-
Page 20
6. MAINTENANCE
6.1. GENERAL DIRECTIONS
Mounting, electrical installation, start-up and maintenance of the instrument may only
be carried out by trained personnel authorised by the operator of the facility. Personnel
must read and understand this Operating Manual before carrying out its instructions.
The F090-A-PL may only be operated by personnel who are authorised and trained by
the operator of the facility. All instructions in this manual are to be observed.
Ensure that the measuring system is correctly wired up according to the wiring
diagrams. Protection against accidental contact is no longer assured when the housing
cover is removed or the panel cabinet has been opened (danger from electrical shock).
The housing may only be opened by trained personnel.
Take careful notice of the " Safety rules, instructions and precautionary measures " in
the front of this manual.
The F090-A-PL does not require special maintenance unless it is used in low-temperature
applications or surroundings with high humidity (above 90% annual mean). It is the users
responsibility to take all precautions to dehumidify the internal atmosphere of the F090-A-PL in such
a way that no condensation will occur, for example by placing dry silica-gel sachet in the casing just
before closing it. Furthermore, it is required to replace or dry the silica gel periodically as advised by
the silica gel supplier.
Check periodically:
The condition of the casing, cable glands and front panel.
The input/output wiring for reliability and ageing symptoms.
The process accuracy. As a result of wear and tear, re-calibration of the sensor might be
necessary. Do not forget to re-enter any subsequent Span alterations.
Clean the casing with soapy-water. Do not use any aggressive solvents as these might damage
the coating.
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5. INTRINSICALLY SAFE APPLICATIONS
5.1. GENERAL INFORMATION AND INSTRUCTIONS:
Mounting, electrical installation, start-up and maintenance of this device may only be
carried out by trained personnel authorized by the operator of the facility. Personnel
must read and understand this Operating Manual before carrying out its instructions.
This device may only be operated by personnel who are authorized and trained by the
operator of the facility. All instructions in this manual are to be observed.
Ensure that the measuring system is correctly wired up according to the wiring
diagrams. Protection against accidental contact is no longer assured when the housing
cover is removed or the cabinet has been opened (danger of electric shock). The
housing may only be opened by trained personnel.
Take careful notice of the " Safety rules, instructions and precautionary measures " in
the front of this manual.
Safety Instructions
For European Community: the installation of this intrinsically safe device must be in
accordance with the Atex directive 94/9/EC.
This device has to be installed in accordance with the product certificate
KEMA 05ATEX1168 X
Exchange of Intrinsically Safe battery - certified KEMA 03ATEX1071 U - is allowed in
Hazardous Area.
Please note
• Special conditions for safe use mentioned in both the certificate and the installation
instructions must be observed for the connection of power to both input and / or output
circuits.
• When installing this device in hazardous areas, the wiring and installation must comply
with the appropriate installation standards for your industry.
• Study the following pages with wiring diagrams per classification.
Serial number and year of production
This information can be looked-up on the display setup function (par. 3.2.2.). :
Fig. 7: Example serial number.
YEAR WEEK N UMBER
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Label information analog input - loop powered - type A-PL (inside and outside the enclosure)
Made in Veghel
The Netherlands
by Fluidwell bv
IP6x - NEMA4x
Model: F0xx-A-PL-XI
Signal input: 4-20mA
Input loop powered
Tamb: -40°C to +70°C
-40°F to +158°F
Battery: FW-LiBat-00x only.
Intrinsically safe.
Possible static hazard.
Clean only with a moist cloth
Do not rub.
KEMA 05ATEX1168 XII 1 GD Ex ia IIC T4 T 100 °C
0344
Fig. 8: Label information Intrinsically Safe application.
5.2. TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS:
Terminal connectors F090-A-PL-XI-(ZB):
SENSOR SIGNAL
ANALOG INPUT
TYPE: A-PL 4-20mA
POWER SUPPLY
BACKLIGHT
OPTION: ZB
12
I
Fig. 9: Overview terminal connectors XI - Intrinsically Safe applications.
Power supply:
Type PL: the F090-A-PL-XI will be powered fro m the 4-20mA input signal.
HF090APLEN_v040101_02.doc
9
10
+
5.3. CONFIGURATION EXAMPLE INTRINSICALLY SAFE APPLICATION:
Configuration example
Configuration example IIA - IIB and IIC application - F090-A-PL-XI-ZB
TERMINAL CO NN E C TO RS
F0-series
Supply backlight
Common ground
10
9
Backlight option: type ZB
HAZARDOUS AREA SAFE AREA
+
= max. 30 V
Uo
= max. 200 mA
Io
-
= max. 0,75 W
Po
Signal
type of signal
Circuit depends on
Common ground
12
Sensor supply is not available: unit is input loop powered (type PL).
Please note: type PL may be used in combination with the battery (type PC). PL will power the unit; the battery will be disabled automati cal ly till power is disconnect ed.
I.S. sensor - input type A-PL: 4-20mA input loop powered.
+
= max. 30 V
Uo
= max. 93 mA
Io
-
= max. 0,92 W
Po
Note: above values are safety values.
Consult the technical specification for operationa l values.
Fig. 10: Configuration example Intrinsically Safe.
Page 23
Power supply
For example
MTL5025
Power supply
For example
MTL5025
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APPENDIX A: TECHNICAL SPECIFICATION
GENERAL
Display
Type High intensity reflective numeric and alphanumeric LCD, UV-resistant.
Digits 5 ½ 26mm (1") and eleven 8mm (0.31"). Various symbols and measuring units.
Piegraph 10 segment range indication in relation to its measuring range 0-100%
Refresh rate 1 times/sec.
Type ZB (option) Bi-color configurable LED-backlight - green or amber. Intensity adjustable from the keyboard.
Enclosures
General
Control Keys
Painting
Panel-mount enclosures
Classification
Panel cut-out
Type HC
Type HB
Field/wall-mount enclosures
Classification
Aluminum enclosures
Type HA
Type HM
Type HN
Type HO
Type HP
Type HT
Type HU
Type HZ
GRP enclosures
Type HD
Type HE
Type HF
Type HG
Type HH
Type ZS Silicone free ABS enclosure with EPDM and PE gaskets. UV-resistant polyester keypad.
Operating temperature
Operational -40°C to +80°C (-40°F to +178°F).
Intrinsically Safe -40°C to +70°C (-40°F to +158°F).
Power requirements
Type PL Input loop powered from 4-20mA signal input. Voltage drop max. 2.6V DC
Type ZB (backlight) 20-30V DC. Power consumption max. 1 Watt.
Note I.S. application for intrinsically safe applications, consult the safety values in the certificate.
Terminal connections
Type: Removable plug-in terminal strip. Wire max. 1.5mm2
Data protection
Type EEPROM backup of all setting. Data retention at least 10 years.
Pass code Configuration settings can be pass code protected.
Die-cast aluminum or GRP (Glassfibre Reinforced Polyamide) enclosure with Polycarbonate
window, silicone and EPDM gaskets. UV stabilized and flame retardant material.
Three industrial micro-switch keys. UV-resistant silicone keypad.
Aluminum enclosure only: UV-resistant 2-component industrial painting.
Dimensions: 130 x 120 x 60mm (5.10" x 4.72" x 2.38") – LxHxD.
IP65 / NEMA4
115 x 98mm (4.53" x 3.86") LxH.
GRP panel-mount enclosure
Aluminum panel-mount enclosure
Dimensions: 130 x 120 x 75mm (5.10” x 4.72” x 2.95”) – LxHxD.
IP67 / NEMA4X
Drilling: 2x PG9 – 1x M20.
Drilling: 2x M16 – 1x M20.
Drilling: 1x M20.
Drilling: 2x M20.
Drilling: 6x M12.
Drilling: 1x ½”NPT.
Drilling: 3x ½”NPT.
No drilling.
No drilling.
Drilling: 2x 16mm (0.63”) – 1x 20mm (0.78”).
Drilling: 1x 22mm (0.87”).
Drilling: 2x 20mm (0.78”).
Drilling: 6x 12mm (0.47”).
Note: this option comes with type HD only.
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Hazardous area
(option)
Intrinsically safe
Type XI
ATEX approval ref.: <EX> II 1 GD EEx ia IIC T4 T100°C
IECEx, CSA and FM approval is expected to be available May 2007.
Environment
Electromagnetic
Compliant ref: EN 61326 (1997), EN 61010-1 (1993)
compatibility
Low voltage directive Compliant ref: EN60950.
INPUTS
Sensor
Type A 4-20mA - with signal calibration feature.
Accuracy Resolution: 16 bit.. Error < 0.01mA / ±0.05% FS. Low level cut-off programmable.
Span 0.001 - 99,999 with variable decimal position.
Offset -99,999 to +99,999 units
Update time Four times a second.
Voltage drop max. 2.6 Volt.
Relationship Linear and square root calculation.
OPERATIONAL
Operator functions
Displayed functions
• top line: main display value.
• bottom line: measuring unit and messages.
• bottom line: actual percentage in relation to it’s measuring range
(can be enabled / disabled).
• piegraph: 10 segment display related to the input signal (can be enabled / disabled).
• actual sensor input value in mA (can be enabled / disabled).
• displayed value at 0% of the input signal (can be enabled / disabled).
• displayed value at 100% of the input signal (can be enabled / disabled).
Main display value
Digits 5 ½ digits (height: 26mm / 1”).
Units mL –L- nL – M3 – nM3 – mg – g – kg – ton – gal – sgal – igal – lb – bbl - cf – scf – p – rev - °C
°F - °K - % - m – mm – cm – mtr – inch – ft – mmwk – mmwc – cmwk – cmwc – mwk – mwc
inwc – ftwc – mbar – bar – psi – no unit.
Time unit sec - min - hour - day - no unit
Decimals 0 – 1 – 2 or 3.
Piegraph
Digits 10 segments.
Relation to the minimum and maximum input signal (0-100%).
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APPENDIX B: PROBLEM SOLVING
In this appendix, several problems are included that can occur when the F090 -A-PL is going to be
installed or while it is in operation.
Display is "0 / zero" while a higher signal is available:
Check:
SETUP 14: is the span correct?
SETUP 15: is the offset value correct?
SETUP 16: is the direction correct?
SETUP 33/34: is the sensor input signal correctly calibrated?
The pass code is unknown:
If the pass code is not 1234, there is only one possibility left: call your supplier.
ALARM
When the alarm flag starts to blink an internal alarm condition has occurred. Press the " sele ct
button" several times to display the 5-digit error code. The codes are:
0001: irrecoverable display-data error: data on the display might be corrupted.
0002: irrecoverable data-storage error: the programming cycle might have gone wrong: check
programmed values.
0003: error 1 and error 2 occurred simultaneously
The alarm condition will almost certainly be handled internally and if all mentioned values still appear
correct, no intervention by the operator is needed. If the alarm occurs more often or stays active for
a longer time, please contact your supplier.
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INDEX OF THIS MANUAL
accumulated Total 7
actual settings 32
backlight 20
color 13
density 13
bargraph 13
battery life time 13
Clear Total 7
Configuration 8
contents 4
Dimensions 17
display
function 12
flowmeter 13
flowrate
decimals 12
measuring unit 12
Span 12
time unit 12
functional description 5
input loop powered 20
Installation 16
intrinsic safety 22
Intrinsic safety 22
IP classification 16
keys 6
loop powered 20
main-function 9
maintenance 21
model 15
Operator level 7
pass code 15, 27
Piegraph 13
problem solving 27
rate/Total 7
safety instructions 2
serial number 15
SETUP-level 8
subfunction 9
tagnumber 15
technical specification 25
terminal connectors 20
version software 15
LIST OF FIGURES IN THIS MANUAL
Fig. 1: Application example of the F090-A-PL...................................................................................... 5
Fig. 2: Control Panel............................................................................................................................. 6
Fig. 3: Example of display information during process. ....................................................................... 7
Fig. 4: Dimensions Aluminum enclosures..........................................................................................17
Fig. 5: Dimensions GRP enclosures. ................................................................................................. 18
Fig. 6: Overview of terminal connectors standard configuration F090-A-PL and options.................. 19
Fig. 7: Example serial number. .......................................................................................................... 21
Fig. 8: Label information Intrinsically Safe application....................................................................... 22
Fig. 9: Overview terminal connectors XI - Intrinsically Safe applications........................................... 22
Fig. 10: Configuration example Intrinsically Safe...............................................................................23
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LIST OF CONFIGURATION SETTINGS
1 - LEVEL Enter your settings here
11 unit L
12 time unit ----
13 decimals 00000
14 span 1600 L
15 offset 0 L
16 direction norm al
17 current off
18 direction off
19 bargraph on
2 - DISPLAY Enter your settings here
21 backlight off
22 brightness 5
3 - SENSOR Enter your settings here
31 formula linear
SETTING DEFAULT DATE : DATE :
32 filter 01 (off)
33 calibrat. low-(0)4mA default
34 calibrat. high-20mA default
4 - OTHERS Enter your settings here
41 model F090-A F090-A F090-A
42 software version 03.____.____ 03.____.____ 03.____.____
43 serial number _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
44 pass code 0000
45 tagnumber 0000000
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