Flowline LR30 Operating Manual

EchoPulse®

Radar Liquid Level Transmitter

LR10, LR15, LR20, LR25 & LR30 Series Manual

Flowline, Inc. | 10500 Humbolt Street, Los Alamitos, CA 90720 p 562.598.3015 f 562.431.8507 w flowline.com MN301700 Rev B3

Introduction Section One

TABLE OF CONTENTS

Section One | Introduction: ........................................................................................... 2

Table of Contents: ................................................................................................ 2

Sensor Models: .................................................................................................... 4

Operating Principle: ............................................................................................. 4

Features: .............................................................................................................. 4

Benefits: ............................................................................................................... 4

Limitations: ........................................................................................................... 4

Specifications: ...................................................................................................... 5

Dimensions: ......................................................................................................... 8

Safety Precautions: ............................................................................................ 11

Section Two | Getting Started: ................................................................................... 12

Setup Overview: ................................................................................................. 12

Part Number: ...................................................................................................... 14

Section Three | Install Sensor: ................................................................................... 16

Installation Requirements: ................................................................................. 16

LR15 Antenna Preparation: ............................................................................... 17

Mounting Position: ............................................................................................. 18

Flange Riser Installation: ................................................................................... 20

Beam Angle: ...................................................................................................... 21

Stand Pipe Installation: ...................................................................................... 22

Bypass Installation: ............................................................................................ 23

LR30 Sensor Installation: ................................................................................... 24

LR98 Display Installation: .................................................................................. 25

Section Four | Wire Sensor: ........................................................................................ 26

Terminal Wiring: ................................................................................................. 26

LR30 Sensor to LR98 Display: ........................................................................... 27

Wiring to Displays, Controllers & PLCs: ............................................................. 28

Section Five | Configuration: ...................................................................................... 30

Basic Configuration Overview: ........................................................................... 30

Using the Display: .............................................................................................. 31

Changing Display Values: .................................................................................. 32

Step 1 - Measure the Tank: ............................................................................... 33

Step 2 - Set the Units of Measurement: ............................................................. 34

Step 3 - Set the Empty Configuration (4mA): ..................................................... 35

Step 4 - Set the Full Configuration (20mA): ....................................................... 36

Step 5 - Set the Range (Maximum Range): ....................................................... 37

Step 6 - Set the Dead Band: .............................................................................. 38

Step 7 - Check the Echo Curve: ........................................................................ 39

Section Six | Process Adjustments: .......................................................................... 40

Process Adjustments Overview: ........................................................................ 40

Fast Filling or Emptying of Liquid: ...................................................................... 41

Liquid Surface is Turbulent or Agitated: ............................................................. 42

Foam on the Surface of the Liquid: .................................................................... 43

Sensor Installed in a Stand Pipe or Sight Glass: ............................................... 44

| 2 MN301700 Rev B3

Introduction Section One

Section Seven | Advanced Adjustments: .................................................................. 45

Advanced Adjustments Overview: ..................................................................... 45

4-20mA Reverse Output: ................................................................................... 46

Fail-Safe Output: ................................................................................................ 47

Minimum Current Output: ................................................................................... 48

Create a New False Echo Curve: ...................................................................... 49

Update an Existing False Echo Curve: .............................................................. 50

Section Eight | Troubleshooting: ................................................................................ 51

Troubleshooting Overview: ................................................................................ 51

Measurement Status: ......................................................................................... 52

Peak Values: ...................................................................................................... 53

Simulation: ......................................................................................................... 54

First Echo Adjustment: ....................................................................................... 55

Echo Curve Zoom: ............................................................................................. 56

False Echo Curve Delete: .................................................................................. 57

Reset: ................................................................................................................ 58

Section Nine | Appendix: ............................................................................................. 59

Configuration Menu: ........................................................................................... 59

Empty Configuration: ......................................................................................... 60

Full Configuration: .............................................................................................. 60

Medium: ............................................................................................................. 61

Low Dielectric Medium: ...................................................................................... 62

Dampen: ............................................................................................................ 63

Scaled Units: ...................................................................................................... 63

Range: ............................................................................................................... 63

Dead Band: ........................................................................................................ 63

Display Menu: .................................................................................................... 64

Display Value: .................................................................................................... 64

LCD Contrast: .................................................................................................... 64

Diagnostics Menu: ............................................................................................. 65

Peak Values: ...................................................................................................... 65

Measurement Status: ......................................................................................... 65

Echo Curve: ....................................................................................................... 66

Simulation: ......................................................................................................... 66

Service Menu: .................................................................................................... 67

False Echo: ........................................................................................................ 68

Output Settings: ................................................................................................. 68

Reset: ................................................................................................................ 69

Units of Measurement: ....................................................................................... 69

Language: .......................................................................................................... 69

Information: ........................................................................................................ 70

Factory Settings: ................................................................................................ 70

User Configuration: ............................................................................................ 70

Notes: ................................................................................................................ 71

Warranty: ........................................................................................................... 72

MN301700 Rev B3 3 |

Introduction Section One

SENSOR MODELS

Offered in five different models, EchoPulse® is a general-purpose, two-wire, pulse radar level sensor that provides a continuous 4-20 mA current output that’s proportional to the liquid level in a tank or sump. Make sure that the model purchased is appropriate for your application.

Series

LR10

LR15

LR20

LR25

LR30

OPERATING PRINCIPLE

Max Range

32.81’ (10m)

98.42’ (30m)

65.61’ (20m)

114.83’ (35m)

98.42’ (30m)

Beam Angle Material Mounting

22° PFA 1-1/2” NPT Part 15.209, Class A

18° (2” horn)

12° (3” horn) Part 15.256, Class B 8° (4” horn) Part 15.256, Class B

12° (3” Flange)

8° (4” flange) 4” ANSI flange

20°

12° PA66

316L SS 1-1/2” NPT

316L SS with PTFE cover

3” ANSI flange

4” ANSI flange 6” ANSI flange

Bracket or top mounted (1”) conduit

FCC Compliance

Part 15.209, Class A

Part 15.256, Class B

Part 15.209, Class A

Part 15.256, Class B

Application

Corrosive liquids under simple process conditions

Storage tanks & process tanks under difficult process conditions

Aggressive liquids under extremely difficult process conditions

Storage tank & process tanks under extremely difficult process conditions

Water processing, lift stations, storm water and sump process conditions

The sensor emits a microwave pulse from its antenna, which travels at the speed of light to the surface of the medium below. A portion of that energy reflects off the medium and returns to the antenna. The time gap between energy emission and receipt is called the “time of flight”, and is proportional to the distance between the medium surface and the sensors measurement location, which is typically located at the bottom of the antenna. The sensor measures the time of flight and translates this value into a continuous 4-20mA signal output that’s proportionate to level within a defined measurement span.

FEATURES

 Easy configuration with LCD push button display module  Adjustable loop fail-safe, no change, 20.5 mA, 22 mA  Small 12” (30.48cm) dead band enables full tank measurement  Recognition, storage and deletion of false echo signal returns

BENEFITS

 Unaffected by physical process and environmental conditions  Ideal for applications with higher temp, pressure, foam and vapor  Strong signal penetrability with minimal attenuation over distance

LIMITATIONS (FACTORS THAT COULD INFLUENCE PERFORMANCE)

 Air particulates with a high dielectric constant value such as lead or ferroalloy  Highly dense air particulates that attenuate microwave emission and receipt  Material build-up on the antenna that degrades microwave emission and receipt  Mediums with an extremely low dielectric constant value with little reflectivity

| 4 MN301700 Rev B3

Introduction Section One

SPECIFICATIONS

Measurement Range:

Series LR10 LR15 LR20 LR25 LR30

Range (Max)

32.81 ft (10m)

Dead Band: 12” (30.48cm) / Factory Set Note: Can be lowered to 2” from the bottom of the antenna Measurement Accuracy: (see charts on Page 7)

Series LR10 LR15 LR20 LR25 LR30 Accuracy

±5 mm ±3mm ±3mm ±10mm ±3mm

Display Resolution: 1 mm

Frequency Range: LR10, LR15, LR20, LR30: .... 26 GHz

LR25: .................................... 6.3 GHz

Measurement Interval: About 1 sec (dependent on configuration settings) Adjustment Time: About 1 sec (dependent on configuration settings) Beam Angle:

Series LR10 LR15 LR20 LR25 LR30

Beam Angle

22°

18° - 2” (48mm) Horn 12° - 3” (78mm) Horn 8° - 4” (98mm) Horn

98.42 feet (30m)

65.61 feet (20m)

12° - 3” ANSI Flange 8° - 4” ANSI Flange

114.83 feet (35m)

20° 12°

98.42 feet (30m)

Process Connection: See part number description Material:

Series LR10 LR15 LR20 LR25 LR30 Flange Enclosure Antenna Extension Seal Seal Ring Window Ground Terminal Bracket

Weight: Depends on process connection size and housing

Series LR10 LR15 LR20 LR25 LR30

Weight

Temperature:

Series LR10 LR15 LR20 LR25 LR30 Process

Temp Storage Temp

N/A 316L SS N/A Aluminum PA66 PFA 316L SS 316L SS with PTFE Cover PA66 PBT-FR N/A Viton Silicone (between housing and cap) Polycarbonate N/A Stainless Steel N/A 304 SS

2.20 lbs (1kg)

F: -40° to 266° C: -40° to 130° F: -40° to 176° C: -40° to 80°

4.41 lbs (2kg)

F: -76° to 302° C: -60° to 150°

6.61 lbs (3kg)

F: -40° to 302° C: -40° to 150°

6.61 lbs (3kg)

F: -40° to 266° C: -40° to 130°

2.2 lbs (1kg)

F: -40° to 212° C: -40° to 100°

Relative Humidity: <95%

MN301700 Rev B3 5 |

Introduction Section One

Process Pressure:

Series LR10 LR15 LR20 LR25 LR30

Pressure

-14.5 to 43.5 psi (-1 to 3 bar)

Vibration Proof: Mechanical vibration 10m/s, 10m2/s, 10 -150 Hz Output:

Signal Output: 4-20mA Resolution: 1.6µA Fail-Safe Setting: 20.5mA, 22mA or no change Load Resistance: See chart below

-14.5 to 150 psi (-1 to 10.3 bar)

-14.5 to 72.5 psi (-1 to 5 bar)

-14.5 to 580 psi (-1 to 40 bar)

Atmospheric

Integration Time: 0-40 sec, adjustable

Power:

Power Supply: 24 VDC (16 to 26 VDC) The same two-wire connection cable carries power

supply and current signal. Power Consumption: 22.5mA maximum Ripple Allowed:

<100Hz: <1V

100 to 100 KHz: <10mV

Enclosure Rating: LR10, LR15, LR20, LR25: .... IP67 (NEMA 6)

LR30: ................................... IP68 (NEMA 6P)

Cable Connection: Standard 2-wire shielded cable with earth ground wire and outside diameter of 5-

9mm is recommended.

Cable Entry/Plug: LR10, LR15, LR20, LR25: .... Dual cable entry (½” NPT with adapter, M20x1.5)

LR30: .................................... One cable entry (1” NPT)

Spring Connection Terminal: Applicable for cables with cross section if 2.5mm

Certification: General Purpose: cTUVus (UL 61010-1:2012 & CAN/CSA-C22.2 No. 61010-1-

12)

Communication: FCC (US)

Part 15.209, Class A: LR10, LR15 (2” horn) & LR25 series can only be

installed on metal or reinforced concrete tanks.

Part 15.256, Class B: LR15 (3” & 4” horn), LR20 & LR30 series can be

installed in any tank material. Compliance: CE [EN61326 (1997 w/A1:98, A2:01 & A3:03) Class A] RoHS Classification: General Purpose

| 6 MN301700 Rev B3

Introduction Section One

ACCURACY CHARTS

MN301700 Rev B3 7 |

Introduction Section One

DIMENSIONS

LR10 Series

LR15 Series (Flange)

LR15 Series (Threaded)

LR15 Series (Threaded) Antenna Dimensions

Diameter (X) Length (Y)

2” (48mm) 5.51” (140mm) 3” (78mm) 8.94” (227mm) 4” (98mm) 11.34” (288mm)

LR15 Series (Flange) Dimensions

Flange (A) Diameter (B) Thickness (C)

3” ANSI 7.5” (190.5mm) 0.88” (22.3mm) 4” ANSI 9.0” (228.6mm) 0.88” (22.3mm)

6” ANSI 11.0” (279.4mm) 0.94” (23.9mm)

LR15 Series (Flange) Antenna Dimensions

Diameter (D) Length (E)

2” (48mm) 6.36” (161.5mm) 3” (78mm) 9.78” (248.5mm) 4” (98mm) 12.18 (309.5mm)

| 8 MN301700 Rev B3

Introduction Section One

LR20 Series

LR25 Series

LR20 Series Flange / Antenna Dimensions LR25 Series Flange / Antenna Dimensions

Flange (A)

3” ANSI 4” ANSI

Diameter (B)

7.5” (190.5mm)

9.0” (228.6mm)

Thickness (C)

0.88” (22.3mm)

Length (D)

6.50” (165mm)

8.00” (203mm)

Flange (A)

4” ANSI

6” ANSI

Diameter (B)

9.0” (228.6mm)

11.0” (279.4mm)

Thickness (C)

0.57” (14.5mm)

0.63” (16.1mm)

Length (D)

5.71” (145mm)

9.75” (247.7mm)

MN301700 Rev B3 9 |

Introduction Section One

LR30 Series Bracket (Top View)

LR30 Series (Side View A)

LR30 Series (Side View B)

LR98 Series Display (Front View)

LR98 Series Display (Bottom View)

LR98 Series Display (Side View)

Note: Both conduit ports feature M20x1.5 threads. LR98 ships with Liquid Tight Fitting (LM90-1051) and LR97-

S003 Adapter (½” FNPT to M20x1.5). Use the adapter to interface to any ½” MNPT connection.

| 10 MN301700 Rev B3

Introduction Section One

SAFETY PRECAUTIONS

About this Manual: PLEASE READ THE ENTIRE MANUAL PRIOR TO INSTALLING OR USING THIS

PRODUCT. This manual includes information on the EchoPulse Please refer to the part number located on the sensor label to verify the exact model, which you have purchased.

User’s Responsibility for Safety: Flowline manufactures a broad range of level sensing technologies.

While each of these sensors is designed to operate in a wide variety of applications, it is the user’s responsibility to select a sensor model that is appropriate for the application, install it properly, perform tests of the installed system, and maintain all components. The failure to do so could result in property damage or serious injury.

Proper Installation and Handling: Only professional staff should install and/or repair this product. Never

over tighten the sensor within the fitting. Always check for leaks prior to system start-up.

Wiring and Electrical: A supply voltage of 16 to 26 VDC is used to power the EchoPulse®. Electrical

wiring of the sensor should be performed in accordance with all applicable national, state, and local codes.

Material Compatibility: The enclosure is made of either Aluminum or 316 Stainless Steel (refer to sensor

part number). The antenna is made of Stainless Steel (SS), Polytetrafluoroethylene (PTFE), Perfluoroalkoxy Alkane (PFA) or Nylon (PA66) with a Viton seal (refer to sensor part number). Make sure that the model, which you have selected, is chemically compatible with the application media.

Radar Level Transmitter from FLOWLINE.

Enclosure: The sensor housing is liquid-resistant, but is not designed to be operational when immersed

(LR30 series is designed for submersion but will not provide a true level reading while submersed). Mount the sensor in such a way that the enclosure and antenna do not come into contact with the application media under normal operational conditions. The enclosure has a cover that provides access to the push button display module and terminal strip for wiring. To open the enclosure, you will need to twist the cover counterclockwise. Before closing the enclosure, make sure that the enclosure gasket is properly seated, and that any conduit fittings, cable connectors or plugs are installed correctly and sealed. Note: If using the Flowline LM901001 (liquid tight fitting) on the ½” conduit, the cable minimum is 0.170” (4.3mm) and the maximum is 0.450” (11.4mm).

Make a Fail-Safe System: Design a fail-safe system that accommodates the possibility of sensor and/or

power failure. FLOWLINE recommends the use of redundant back-up systems and alarms in addition to the primary system.

Flammable, Explosive or Hazardous Applications: EchoPulse® is approved for use within general

purpose applications ONLY and should NOT be used within classified hazardous environments.

Handling Static-Sensitive Circuits and Devices: When handling the instrument (part), the technician should

follow the below guidelines to reduce the possibility of an electrostatic charge build-up on the technician’s body from being transferred to the electronic part. a part. This should be repeated while handling the part and more frequently after sitting down from a standing position, sliding across the seat or walking a distance. DO NOT open the unit cover until it is time to work on the part.

MN301700 Rev B3 11 |

Getting Started Section Two

SETUP OVERVIEW

The below highlights the initial steps in setting up your sensor for operation.

1. Part Number (Section Two)

1. Prior to purchasing the sensor, you should have submitted a Level Application Questionnaire (flowline.com/LAQ), which based upon the information provided, may have resulted in a suggested part number. Where so, confirm that the suggested part number matches the part number of the purchased sensor. If any of the above does not match and/or meet your application requirements, please contact your distributor.

2. Install Sensor (Section Three)

1. Information on the location and mechanical installation of the sensor.

3. Wire Sensor (Section Four)

1. Information on the electrical wiring and power requirements of the sensor.

4. Basic Configuration (Section Five)

1. Begin by measuring the tank for all key dimensions.

a. Accuracy in measurement will result in accuracy of sensor performance.

2. Set the Units of Measurement for the sensor.

a. Units can be configured in basic engineering units of length: Feet, Meters

3. Set the Empty Configuration for the sensor in the tank.

a. This is the 4mA setting for the output.

4. Set the Full Configuration for the sensor in the tank.

a. This is the 20mA setting for the output.

5. Set the Range (Maximum Range or MaxR) for the sensor in the tank.

a. The sensor will ignore any echo signal returns beyond this setting.

6. Set the Dead Band (Minimum Range or MinR) for the sensor in the tank.

a. The sensor will ignore any echo signal returns closer than this setting.

7. Check the Echo Curve

a. This is a quick check to determine if the sensor is reading the correct level.

5. Process Adjustments (Section Six)

1. Information on OPTIONAL adjustments for specific process conditions that may exist in your application.

a. Fast filling or emptying of liquid. b. Liquid surface is turbulent or agitated. c. Foam on the surface of the liquid. d. Sensor installed in a still well or sight glass.

| 12 MN301700 Rev B3

Getting Started Section Two

6. Advanced Adjustments (Section Seven)

1. Reverse 4-20 mA Output

a. Reverses the current output from 4mA @ bottom and 20mA @ top of tank to

bottom and 4mA @ top of the tank.

2. Fail-Safe Setting

a. Allows for the presetting of the current output when a sensor failure occurs.

3. Minimum Current Setting

a. Sets the minimum current output for the sensor.

4. Create a New False Echo Curve

a. A method to map out false echo signal returns within the tank.

5. Update an Existing False Echo Curve

a. A method to update false echo signal returns for a section of the tank that was not

exposed during the creation of the original False Echo Curve.

7. Troubleshooting (Section Eight)

1. Measurement Status

a. Determines the measurement reliability and general status of the sensor.

2. Peak Values

a. Displays the lowest and highest level height that the sensor has measured in distance

(d).

3. Simulation

a. Simulates and helps to determine the accuracy and linearity of the sensor.

4. First Echo Adjustment

a. Increases or decreases the strength of the first echo signal return.

5. Echo Curve Zoom In

a. A method to zoom in and view the Echo Curve over a specific range.

6. False Echo Curve Delete

a. A method to delete a previously saved False Echo Curve from memory.

7. Reset

a. A method to reset the sensor’s configuration to the original factory setting.

20mA @

MN301700 Rev B3 13 |

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| 14

MN301700 Rev B

Getting Started Section Two

LR20 - 0 3 1 0 - _ 0

Housing Material

- Aluminum

Process Connection

- ANSI Flange

Output

- 4-20 mA

Approval

- General Purpose (cTUVus)

Flange Size

3 - 3" Flange (ANSI) 4 - 4" Flange (ANSI)

LR25 - 0 3 1 0 - _ 0

Housing Material

- Aluminum

Process Connection

- ANSI Flange

Output

- 4-20 mA

Approval

- General Purpose (cTUVus)

Flange Size

4 - 4" Flange (ANSI) 6 - 6" Flange (ANSI)

LR30 - 0 0 1 0 - 1 0

Housing Material

- Nylon (PA66)

Mount

- Bracket

Output

- 4-20 mA

Approval

- General Purpose (cTUVus)

Display (LI98-1001)

- With Display

MN301700 Rev B3 15 |

Install Sensor Section Three

INSTALLATION REQUIREMENTS

EchoPulse® measures the distance between the sensor and the liquid surface below. Typically, all measurements from the sensor originate from the bottom of the antenna. Refer to the Measurement Reference Chart to determine the location where measurement originates on your sensor. To ensure reliable measurement, adhere to the following minimum installation requirements:

1. There are no obstructions between the bottom edge of the installed antenna and the surface of the liquid below including ladders, walls, tank seams, liquid inflows, rails, other sensors, mixer blades, heating coils, pumps, struts or apparatus. Note: Additionally, when the sensor transmits a microwave pulse, the RF signal spreads in a conical shape (determined by its beam angle) over distance. Refer to the Beam Angle Chart to determine, what if any, additional measurement space is required to be free of such obstacles. If such items are present, then a False Echo Curve configuration must be done (Section Seven).

2. The sensor must be installed with the antenna perpendicular to the surface of the liquid.

3. The sensor must be installed with a distance ≥ 19.7” (500mm) from the side wall of the tank.

4. The liquid level must not be allowed to enter into the dead band (blanking zone) of the sensor.

5. The sensor installation must be done in accordance with relevant local or federal safety regulations.

6. The sensor must be connected to electrical ground.

7. Do not use the housing to screw the sensor into the installation fitting (LR10 & LR15 Series).

1. Applying a tightening force against the housing may damage the sensor.

8. Make sure that all parts of the sensor exposed to the application, specifically any portion installed within the tank, are suitable for the process.

1. Consider any effects from the application temperature, pressure or media.

FCC CONFORMITY

This instrument complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)

this instrument may not cause harmful interference, and; (2) this instrument must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate

the equipment.

Warning: User must keep a safety distance of at least 20cm from the antenna.

Note: LR10, LR15 (2” horn) & LR25 series: This equipment has been tested and found to comply with the limits

for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

 This equipment is not allowed to be connected to public utility power lines.

NOTE: LR15 (3” & 4” horn), LR20 & LR30 series: This equipment has been tested and found to comply with

the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference to radio and television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

 Reorient or relocate the receiving antenna.  Increase the separation between the equipment and the receiver.

Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

 Consult the dealer or an experienced radio/TV technician for help.

| 16 MN301700 Rev B3

Install Sensor Section Three

LR15 ANTENNA PREPARATION

The LR15 Series antenna (only) may be removed from the sensor to allow a flange or reducer bushing accessory to be attached to the 1 ½” NPT mounting threads and/or, the antenna may be inserted from within the inside of the tank through the bottom of an existing fitting (where the base of the antenna is too wide to pass through the fitting from the top). Referencing the illustrations, follow the below steps to disconnect, mount and reattach the antenna.

1) Loosen and remove the four (4) socket screws using a 3mm Allen wrench.

2) Carefully remove the antenna. Note: Do not remove or damage the plastic cone within the antenna socket.

3) Insert the antenna through the bottom of the fitting. Note: If doing so from the inside of the tank, make sure

to secure it, so as to prevent the antenna from falling into the tank.

4) Connect the sensor to the antenna socket and reattach the four (4) screws using a 3mm Allen wrench.

5) Attach the sensor to the fitting as necessary.

Add a Flange

Remove Screws Remove Antenna Insert Antenna Connect Antenna to

Sensor, Attach

Screws

Thread Sensor to

Flange

Remove Screws Remove Antenna Insert Antenna Connect Antenna to

MN301700 Rev B3 17 |

Add a Reducer Bushing

Thread Sensor to

Sensor, Attach

Screws

Reducer Bushing

Install Sensor Section Three

MOUNTING POSITION

The minimum distance (independent of beam angle) that the sensor can be mounted next to the straight side wall of the tank is 19.7” (500mm) as measured from the sensor centerline to the side wall. If you are not sensor more than 19.7” (500mm) away from the side wall, or if there is material build up on the side wall (within the beam angle), perform a False Echo Curve during initial configuration.

Avoid mounting the sensor in the center of a dome top tank. The center of such a tank will multiply the echoes, making sensor operation difficult.

able to install the

 Correct Mounting  Sensor mounted off center in a dome top tank.

 Incorrect Mounting  Sensor mounted in the center of a domed top tank resulting in multiple echoes.

In cone bottom tanks, it can be advantageous to mount the sensor in the center of the tank, making it possible for the sensor to measure closer to the bottom of the tank. If the sensor is mounted over an angled bottom, and the level drops below the angle, the echo will be deflected away from the sensor, resulting in poor operation. The sensor can be mounted over an angled bottom as long as the level is maintained within the straight side wall so the sensor will receive echo returns.

Center Mount –

Correct

Level Below Side Wall –

Incorrect

Level Above Side Wall –

Correct

| 18 MN301700 Rev B3

Install Sensor Section Three

Mount the Sensor Perpendicular to the Liquid Level

Always mount the sensor perpendicular to the surface of the liquid. This will enable the return echoes to reach the sensor. Mounting the sensor off-axis will result in weaker return echoes or no return echoes, depending on the degree of angle.

Consider the Dead Band The sensor has a dead band (blanking distance) of 12” (30.48mm) as its default. The dead band can be lowered to within 2” of the bottom of the antenna (consult with factory). This is an up close distance where the sensor is not able to measure the level within this range. Typically, the measurement location for the sensor is at the bottom of the antenna. When identifying a location for sensor installation, take into account the length of the antenna combined with the dead band of the sensor.

Avoid Condensation in the Conduit You can give your instrument additional protection against moisture penetration by leading the conduit connection or cable downward in front of the cable entry. Condensation in the conduit will thus not enter the sensor enclosure.

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Install Sensor Section Three

Avoid Obstructions in the Beam Path

Do not mount the sensor in or above the fill stream, other equipment (ladders, pumps, mixers) or structures within the beam path of the sensor. Such items can create false echo returns and prevent the actual level from being seen by the sensor. Find a location where the sensor has a clear view of the liquid surface. If your tank has other equipment near or within the beam path of the sensor, a False Echo Curve should be performed during initial configuration.

 Fill Stream Mounting  Mounting on left incorrectly positions sensor above the tank fill stream inlet.

Mounting on right is correct as the sensor has an unobstructed view to the liquid level below.

 Reflector Installation  Mounting on left incorrectly allows the sensor to receive false echo returns from the step.

Mounting on right has an angled baffleboard mounted over the step, which prevents the false echo from returning to the sensor. As such, the sensor only receives correct echo returns from the liquid level.

FLANGE RISER INSTALLATION

When installing the sensor on a flange with a riser (or any fitting that is tall and narrow), the antenna must protrude at least 0.4” (10mm) from the bottom of the riser. The sensor can be installed within the riser as long as the liquid has a strong reflective property (dielectric constant) providing a strong echo return. The below information describes the maximum distance that the antenna can be recessed within a riser based on the diameter and height of the fitting.

Antenna Extension

LR15 Series

LR10 & LR15 Series

Diameter (D) Height (H)

1-½” 7.9” (200mm) 2” (50mm) 9.8” (250mm) 3” (80mm) 11.8” (300mm)

4” (100mm) 19.7” (500mm) 6” (150mm) 31.5” (800mm)

LR20 Series

LR20 & LR25 Series

Diameter (D) Height (H)

3” (80mm) 11.8” (300mm)

4” (100mm) 19.7” (500mm) 6” (150mm) 31.5” (800mm)

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Install Sensor Section Three

Agitator or Mixer

If there are agitators or mixers in the tank, the sensor should be mounted as far away from the blades as possible. Once the installation is complete, a False Echo Curve should be preformed while the agitator or mixer is in motion to map out and eliminate false echo returns from the blades. If significant foam and/or agitation exists within the application, a stand-pipe installation should be considered.

BEAM ANGLE

The emitted microwave pulse will expand along its specified beam angle for the entire height of the tank. Place the sensor so that objects will not interfere with the beam path underneath the sensor. The beam angle is a function of the sensor Series and antenna length (where variable). Verify the beam angle specification of your sensor and reference the below charts to determine the amount of free measurement space required under the installed sensor.

Beam Angle 8° 12° 18° 20° 22° 24°

Height Diameter Diameter Diameter Diameter Diameter Diameter

10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’

Beam Angle 8° 12° 18° 20° 22° 24°

Height Diameter Diameter Diameter Diameter Diameter Diameter

5m 10m 15m 20m 25m 30m

1.40’ 2.10’ 3.17’ 3.53’ 3.89’ 4.25’

2.80’ 4.20’ 6.34’ 7.05’ 7.78’ 8.50’

4.20’ 6.31’ 9.50’ 10.58’ 11.66’ 12.75’

5.59’ 8.41’ 12.67’ 14.11’ 15.55’ 17.00’

6.99’ 10.51’ 15.84’ 17.63’ 19.44’ 21.26’

8.39’ 12.61’ 19.01’ 21.16’ 23.33’ 25.51’

9.79’ 14.71’ 22.17’ 24.69’ 27.21’ 29.76’

11.19’ 16.82’ 25.34’ 28.21’ 31.10’ 34.01’

12.59’ 18.92’ 28.51’ 31.74’ 34.99’ 38.26’

13.99’ 21.02’ 31.68’ 35.27’ 38.88’ 42.51’

0.70m 1.05m 1.58m 1.76m 1.94m 2.13m

1.40m 2.10m 3.17m 3.53m 3.89m 4.25m

2.10m 3.15m 4.75m 5.29m 5.83m 6.38m

2.38m 4.20m 6.34m 7.05m 7.78m 8.50m

3.50m 5.26m 7.92m 8.82m 9.72m 10.63m

4.20m 6.31m 9.50m 10.58m 11.66m 12.97m

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Install Sensor Section Three

STAND PIPE INSTALLATION

To avoid issues from turbulence, substantial foam or other equipment in the sensors beam path, install the sensor within a stand pipe (still well). A stand pipe installation can be used with liquids with a dielectric constant as low as 1.9. Note: The use of a stand pipe is not recommended with liquids that significantly coat or scale. As a rule, if the inside wall of the tank has material build-up, then the inside of the stand pipe will also have build-up that will affect the sensor’s operation. When installing a sensor in a stand pipe, follow the below guidelines:

1. The Full Configuration setting (20mA) must be below the upper vent hole and the bottom of the antenna.

2. The Empty Configuration setting (4mA) is typically placed at or near the bottom of the stand pipe.

3. The Stand Pipe function must be activated. It can be found under Medium in the Configuration Menu. The inner diameter of the stand pipe must be entered within this function.

4. It is recommended to perform a False Echo Curve when the sensor is installed in a stand pipe.

Stand Pipe Construction

1. The stand pipe material must be metal dependent upon the Series and antenna length. The LR10 and LR15 sensor can be applied in pipe sizes ≤ 3” (76.2mm).

2. Any welded joint must be straight with a gap size ≤ 1/254” (0.1 mm).

3. Flanges should be welded to the stand pipe tube.

4. In the case of a pipe extension with a welded neck flange or pipe collar, make sure the inner surfaces are aligned and accurately joined together.

5. When securing the pipe to the tank, do not weld through the pipe wall.

1. Roughness on the inside caused by unintentional pipe penetration should be removed.

2. Not doing so will cause strong false echo returns and encourage buildup within the pipe.

6. The diameter of any holes along the pipe must be ≤ 1/5” (5 mm).

1. The top ventilation hole must be above the Full Configuration setting (20mA).

2. The holes must be vertically aligned on one side of the pipe with all burrs removed.

7. The number of holes does not matter.The inner diameter of the pipe cannot change over the entire pipe length.

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with a smooth inner pipe wall. The minimum pipe size is

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Flowline LR30 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual