Flo-tech Classic Operating Manual

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Page 1

Turbine Flow Sensors

Activa, Ultima, Classic and Quad

SEN-UM-00987-EN-04 (March 2019)

User Manual

Page 2

Turbine Flow Sensors, Activa, Ultima, Classic and Quad

CONTENTS

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical Connections for Standard Magnetic Pickup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical Connections for IFC (Intelligent Frequency Converter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Electrical Connections for Optional Pressure and Temperature Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Flow Sensors with IFC Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Activa Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Ultima Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Classic Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Quad Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Flow vs. Pressure Drop Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Activa and Ultima Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Classic Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Quad Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Activa and Ultima Sensor Arrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Classic Flow Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Quad Flow Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Activa and Ultima Flow Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Classic Flow Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Quad Flow Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Page ii March 2019

Page 3

Introduction

INTRODUCTION

Flo-tech turbine flow sensors measure the flow rate of hydraulic fluid and compatible liquids. Built to withstand rigorous hydraulic applications, these flow sensors are available in anodized aluminum and zinc plated Stressproof® steel bodies. Port types vary by body material, but include a choice of SAE, BSPP, Code 61 and Code 62, 4-bolt flanged options.

Typical applications for the turbine flow sensors include:

• Fluid characteristic measurement on test stands

• Stationary hydraulic system monitoring

• Feedback for hydraulic system control

• Advance warning of impending component failure

• Mobile hydraulic system diagnosis Flo-tech offers four different flow sensor models. Each of these models is available in a wide selection of flow ranges and

port sizes.

Activa Sensor Array Classic Flow Sensor

Features: Features:

• Four flow ranges

• Four port sizes

• Accuracy of ±1% reading @ 32 cSt

• Pressures up to 5800 psi (400 bar)

• Temperatures up to 300° F (150° C)

• 4…20 mA or 0…5V DC output for flow

• 4…20 mA output for pressure and temperature

Ultima Sensor Array Quad Flow Sensor

Features: Features:

• Four flow ranges

• Four port sizes

• Accuracy of ±1% full scale

• Pressures up to 5800 psi (400 bar)

• Temperatures up to 300° F (150° C)

• Frequency output for flow

• 4…20 mA output for pressure and temperature

• Eight flow ranges

• Eight port sizes

• Accuracy of ±1% full scale

• Pressures up to 6000 psi (414 bar)

• Temperatures up to 300° F (150° C)

• Frequency output for flow

• Four flow ranges

• Two port sizes

• Accuracy of ±1% full scale

• Pressures up to 6000 psi (414 bar)

• Temperatures up to 300° F (150° C)

• Frequency output for flow

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Page 4

Operating Principle

OPERATING PRINCIPLE

1 Housing 6 Signal Converter (analog output) 2 Turbine Rotor 7 Pressure Port Adapter 3 Rotor Supports 8 Temperature Port Adapter 4 Lock Nut 9 Retaining Rings 5 Magnetic Pickup (frequency output)

Turbine flow sensors measure the flow rate of hydraulic fluid and compatible liquids. As fluid flows through the sensor it turns the turbine rotor, and as the turbine blades pass the magnetic pickup a frequency signal is generated. This frequency signal is proportional to the flow rate and can be transmitted to Flo-tech’s digital displays or converted to an analog output. Optional sensors allow measurement of pressure and temperature.

INSTALLATION

THIS PRODUCT SHOULD BE INSTALLED AND SERVICED BY TECHNICALLY QUALIFIED PERSONNEL TRAINED IN MAINTAINING INDUSTRIAL CLASS FLOW INSTRUMENTATION AND PROCESSING EQUIPMENT.

READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLING THE FLOW SENSOR. IF YOU HAVE ANY QUESTIONS REGARDING PRODUCT INSTALLATION OR MAINTENANCE, CALL YOUR LOCAL SUPPLIER OR THE FACTORY FOR MORE INFORMATION.

WARNING

DO NOT USE MALE PIPE THREADS (NPT) INTO SAE STRAIGHT THREAD PORTS. USING MALE PIPE THREADS (NPTF) WITH A FLOW SENSOR POSSESSING SAE STRAIGHT THREAD O-RING PORTS WILL NOT CREATE A PROPER SEAL AND IS POTENTIALLY DANGEROUS. PIPE THREADS INSERTED INTO AN SAE STRAIGHT THREAD PORT ONLY ALLOW THE ENGAGEMENT OF ONE OR TWO THREADS. NO AMOUNT OF TIGHTENING OR THREAD SEAL WILL STOP THE LEAKING OR MAKE THE INSTALLATION SAFE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT.

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Page 5

Installation

Installation Recommendations

The in-line flow sensor is a simple device to install. However, the following measures are recommended for reliable, trouble-free operation:

1. Provide at least 10 port diameters of upstream straight pipe with no obstructions to the ow sensor and at least 5 diameters of downstream pipe. The pipe should be of the same diameter as the nominal port size.

1" PORT

(25.4 mm)

END VIEW

10 PORT DIAMETERS

10" (254 mm)

5 PORT DIAMETERS

5" (127 mm)

Example:

An FSC-1000 has a 1 in. (25.4 mm) port. The unobstructed upstream length should be at least 10 in. (254 mm) and the downstream length should be at least 5 in. (127 mm).

2. Choose a position for the ow sensor that is not at the lowest level in the system. Placing the ow sensor at a higher elevation in the system will avoid collection of debris, sediment and dirt in the ow sensor.

3. Use a lter. All applications should be ltered to at least 40 micron.

4. Do not install a ow sensor directly in-line with the outlet of a pump, as pressure pulsations can react with the turbine. Install the sensor after another component, observing the 10 port diameter rule.

5. Do not adjust the magnetic pickup on the ow sensor. This is calibrated at the factory. Further adjustment will cause a decrease in performance or damage to the sensor.

6. Do not exceed the working temperature range of –4…300° F (–20…150° C). Higher temperatures will damage the magnetic pickup and lower temperatures will limit the rotation of the turbine.

Electrical Connections for Standard Magnetic Pickup

Standard Magnetic Pickup with Frequency Output, 2-pin Connector

Cable Assembly F2832-6 6 ft F2832-15 15 ft

B (BLACK) –

A (RED)

B A

(BLACK) –

(RED)

(WHITE) N.C.

Magnetic Pickup

Male Connector

Magnetic Pickup

Male Connector

Top of

F2832 Cable

Standard Magnetic Pickup with Frequency Output, 3-pin Connector

1 (WHITE) N.C. 2 (BLACK) – 3 (RED) +

Top of

F6234 Cable

Cable Assembly F6234-6 6 ft F6234-15 15 ft

(BLACK) –

(RED)

(WHITE) N.C.

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Installation

Electrical Connections for IFC (Intelligent Frequency Converter)

IFC with 4…20 mA Output (F to I), 5-pin Connector

F to I Converter

Male Connector

The 4…20 mA output can drive auxiliary devices (resistive loads) such as displays, recorders and computers, provided that the voltage supplied by the power supply is adequate. Devices must be wired in series with the F to I converter and power supply. The voltage drop across the load(s) and the 6V DC minimum needed to drive the F to I converter determine the minimum voltage required from the power supply.

Determine the necessary voltage required to adequately drive the F to I converter and auxiliary device(s).

The F to I converter acts as a current controlling device keeping the current output the same even if the power supply voltage fluctuates or the load resistance changes. The current varies only with respect to the flow rate from the turbine flow sensor, as long as the voltage drop across the F to I converter is at least 6V DC.

The load(s) in the circuit will generally have some electrical resistance, 100 Ohms for this example. The 4…20 mA loop current will produce a voltage drop across each load. The maximum voltage drop across a load(s) will exist when the loop current is 20 mA. The power supply must provide enough voltage for the load(s) plus the 6V DC minimum insertion loss of the F to I converter.

+ 4…20 mA

– 4…20 mA N.C. N.C. N.C.

PIN 1 PIN 2 PIN 3 PIN 4 PIN 5

RED BLACK WHITE

+ 4…20 mA (Sink)

– 4…20 mA (Source) No Connection

Cable Assembly F6557-6 6 ft F6557-15 15 ft

Cable

Connector

(RED) + Loop (BLACK) – Loop (WHITE) N.C.

Sucient Power Supply Voltage

Example 1

F to I

Converter

150

Ohms

4…20 mA

100

Ohms50Ohms

Total Load Resistance = 300 Ohms

At 20 mA loop current, the voltage drop across the load(s)

is 6 volts:

300 Ohms × 20 mA = 6000 mV or 6 volts

Subtract 6 volts from the 24 volt source to determine that 18 volts is available to power the F to I converter. The 18 volts is within the specied 10…30 volt range and is sucient to power the F to I converter.

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24V DC

Power

Supply

At 20 mA loop current, the voltage drop across the load(s)

Subtract 20 volts from the 24 volt source to determine that 4 volts is available to power the F to I converter. The 4 volts is below the specied 10…30 volt range and is not adequate to power the F to I converter. If for example, the power supply voltage was 30 volts instead of 24 volts, the voltage available to power the F to I converter would be 10 volts and within the specied range.

Insucient Power Supply Voltage

Example 2

F to I

Converter

4…20 mA

1000

Ohms

Total Load Resistance = 1000 Ohms

is 14 volts:

1000 Ohms × 20 mA = 20,000 mV or 20 volts

24V DC

Power

Supply

Page 7

Loop Load (Ohm's)

F to V Converter Male Connector

1400

1200

1000

800

600

400

Operate in the

Shaded Region

200

10 12 14 16 18 20 22 24

Supply Voltage (VDC)

IFC with 0…5V DC Output (F to V), 5-pin Connector

10…26V DC

SIGNAL GND N.C. N.C.

PIN 1 PIN 2 PIN 3 PIN 4 PIN 5

RED BLACK WHITE

10…26V DC

SIGNAL 0V

28 30

Installation

Cable

Connector

Cable Assembly F6557-6 6 ft F6557-15 15 ft

Electrical Connections for Optional Pressure and Temperature Sensors

Pressure Sensor, Optional, 3-pin Connector

Pressure Sensor Male Connector

1 N/C (WHITE) 2 – Signal Output (BLACK) 3 + Voltage (RED)

Temperature Sensor, Optional – 3-pin Connector

1 Case Ground (WHITE) 2 – Signal Output (BLACK) 3 + Voltage (RED)

Top of

F6234 Cable

Cable Assembly F6234-6 6 ft F6234-15 15 ft

(RED) 10…26V DC (BLACK) SIGNAL

(WHITE) 0V

(BLACK) –

(RED)

(WHITE) N.C.

(BLACK) –

(RED)

(WHITE) N.C.

Temperature Sensor

Male Connector

Top of

F6234 Cable

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Page 8

Operation

OPERATION

General

WARNING

DO NOT EXCEED ALLOWABLE PRESSURE RATINGS. PRESSURE IN EXCESS OF THE MAXIMUM ALLOWABLE RATINGS MAY CAUSE THE TURBINE BODY TO FAIL. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT.

1. Allow uids to warm to operating temperatures before critical measurements are taken.

2. Maintain a ooded condition in the ow sensor at all times. Air and turbulence will result in erroneous readings.

3. Do not exceed the working temperature range of –4…300° F (–20…150° C). Higher temperatures will damage the magnetic pickup and lower temperatures will limit the rotation of the turbine.

Flow Sensors with IFC Option

As soon as power is applied, the IFC will begin to output an analog value representative of the measured frequency from the turbine meter. See the wiring diagram that corresponds to the IFC being used.

MAINTENANCE

WARNING

ALWAYS DISCONNECT THE PRIMARY POWER SOURCE BEFORE INSPECTION OR SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT.

1. A schedule for maintenance checks should be determined based on environmental conditions and frequency of use. Inspect the sensors at least once a year.

2. Perform visual, electrical and mechanical checks on all components.

a. Visually check for undue heating evidenced by discoloration of wires or other components, damaged or worn parts, or

excessive corrosion of the device.

b. Electrically check to make sure that all connections are clean and tight and that the device is operating properly.

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Page 9

TROUBLESHOOTING

Issue Possible Cause Remedy

Troubleshooting

Sensor indicates higher than actual flow rate

Sensor indicates lower than actual flow rate

Erratic indications on readout

Readout shows flow when pumps are not running

No flow indication at any flow rate

Erratic indications at low flows, but good indications at high flows

System works except readings are lower than expected

No current output

Analog output reads a constant reading all the time

Analog output is not stable

• Cavitation

• Debris on straightening section

• Build-up of foreign material on sensor bore

• Gas in liquid

• Debris on turbine

• Worn bearing

• Any of the above

• Ground loop problem

• Turbulence in fluid stream

• Mechanical vibration or pump dither causes turbine to oscillate even though there is no flow

• Foreign material stopping turbine rotation

• Damaged turbine and/or bearing

• Magnetic pickup stopping turbine rotation

• Magnetic pickup shorted or open

• Foreign material wrapped around turbine • Clean sensor and add filter

• Flow is being bypassed

• System has a leak

• Low or missing supply voltage

• Broken / disconnected wires

• Incorrect wiring polarity

• Electrical noise in vicinity

• Damaged electronics

• Electrical noise in vicinity

• Entrained gas in liquid

• Damaged meter rotor

• Foreign matter lodged in turbine

• Increase back pressure

• Clean sensor

• Install gas eliminator ahead of sensor

• Clean sensor and add filter

• Have sensor serviced and add filter

• Any of the above

• Be sure only one system ground is present. Reroute cables away from electrical noise

• Redo plumbing per instructions

• Isolate flow sensor

• Clean sensor and add filter

• Have sensor or magnetic pickup replaced

• Repair or replace faulty valves

• Find and repair any system leaks

• Check polarity of the current loop connections for proper orientation

• Make sure receiving device is configured to provide loop current

• Make sure there is flow in the system

• Verify that the rotor inside the turbine meter turns freely

• Check shield

• Remove noise producing device

• External noise is being picked up by the sensor. Keep all AC wires separate from DC wires.

• Check for radio antenna in close proximity. This usually indicates a weak signal.

• Clean meter

• Recalibrate meter

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Page 10

Dimensions

DIMENSIONS

Activa Series

Signal Converter

Pressure Port

Adapter

Housing

Ultima Series

Pressure Port

Adapter

Housing

Classic Series

FSC

Magnetic Pickup

Housing

Magnetic Pickup

Temperature Port

Adapter

B A

Magnetic Pickup

Temperature Port

Adapter

B A

Weight

lbs

(kg)

Series

in. (mm)B in. (mm)C in. (mm)D in. (mm)

F6202 / F6222 1.23 (31.2) 4.72 (120.0) 1.47 (37.3) 5.74 (145.6) 1.60 (0.73) F6204 / F6224 1.48 (37.6) 5.08 (129.0) 1.80 (45.7) 6.04 (153.0) 1.90 (0.86) F6206 / F6226 1.98 (50.3) 5.87 (149.0) 2.20 (56.0) 6.50 (164.0) 2.80 (1.27) F6208 / F6228 2.46 (62.5) 6.81 (173.0) 2.48 (63.0) 6.74 (171.0) 4.20 (1.91)

Weight

lbs

(kg)

Series

in. (mm)Bin. (mm)Cin. (mm)Din. (mm)

FSB

Magnetic Pickup

Housing

FSD

Magnetic Pickup

Housing

Series

in. (mm)B in. (mm)C in. (mm)

W/Mag

in. (mm)

W/IFC

in. (mm)

Weight

lbs

(kg)

FSC-375 1.25 (32) 5.00 (127) 1.50 (38) 3.91 (99) 5.48 (139) 1.25 (0.57) FSC-500 2.00 (51) 6.50 (165) 2.00 (51) 4.16 (106) 5.84 (148) 2.75 (1.25) FSC-750 2.00 (51) 6.50 (165) 2.00 (51) 4.25 (108) 5.93 (151) 2.87 (1.30)

FSC-1000 2.50 (64) 6.50 (165) 2.00 (51) 4.34 (110) 5.97 (152) 3.25 (1.48) FSC-1005 2.50 (64) 6.50 (165) 2.00 (51) 4.34 (110) 5.97 (152) 3.25 (1.48) FSB-1250 4.00 (102) 7.00 (178) 3.00 (76) 4.94 (126) 6.43 (165) 7.75 (3.52)

FSB-1500 4.00 (102) 7.00 (178) 3.00 (76) 5.10 (130) 6.59 (167) 7.40 (3.36) FSD-1250 2.12 (54) 7.50 (190) 2.125 (54) 4.50 (114) 5.17 (131) 6.12 (2.78)

FSD-1500 2.50 (64) 7.50 (190) 2.500 (64) 4.85 (123) 5.34 (135) 6.75 (3.06) FSD-2000 3.12 (79) 8.25 (209) 3.125 (79) 5.39 (137) 5.45 (138) 8.55 (3.88)

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Page 11

Quad Series

PRESSURE DROP BAR

PRESSURE DROP PSI

PRESSURE DROP BAR

FSC-1000

PRESSURE DROP PSI

PRESSURE DROP BAR

Flow vs. Pressure Drop Charts

Magnetic Pickup (2)

Housing

B A

Series

in. (mm)B in. (mm)C in. (mm)

FSC-2005 2.00 (51) 6.50 (165) 2.00 (51) 4.16 (106) 4.05 (102) 2.75 (1.25) FSC-2075 2.00 (51) 6.50 (165) 2.00 (51) 4.25 (108) 4.05 (102) 2.87 (1.30) FSC-2100 2.50 (64) 6.50 (165) 2.00 (51) 4.34 (110) 4.59 (117) 3.25 (1.47) FSC-2150 2.50 (64) 6.50 (165) 2.00 (51) 4.34 (110) 4.59 (117) 7.75 (3.52)

FLOW VS. PRESSURE DROP CHARTS

Activa and Ultima Series

100

F6206

F6204

FSB-1500 FSD-1500

F6208

FSD-2000

Classic Series

F6202

.1 1 10 100 300

FSC-375

FSC-500

FSC-750

FLOW GPM

FSC-1005

FSB-1250 FSD-1005

F6222

.1 10 100 1000

FLOW LPM

FSC-375

FSC-500

W/Mag

in. (mm)

F6224

FSC-750

F6226

FSC-1000 FSC-1005

W/Mag

in. (mm)

F6228

FSB-1500 FSD-1500

FSB-1250 FSD-1005

FSD-2000

Weight lbs (kg)

.1 10 100 500 10 100 1000 2000

Quad Series

FLOW GPM FLOW LPM

FSC-2005

1 10 100 500

FSC-2075

FSC-2100 FSC-2150

FLOW GPM

0.07

0.1

FSC-2005

FSC-2075

0.1

10 100 1000 2000

FSC-2100 FSC-2150

FLOW LPM

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Page 12

Specications

SPECIFICATIONS

Activa and Ultima Sensor Arrays

Housing 6013-T651 Anodized aluminum Turbine rotor T416 Stainless steel

Rotor supports

Rotor shaft T303 Stainless steel Ball bearings 440 C Stainless steel Hub cones 6061-T6 Aluminum alloy

Retaining rings 6061-T6 Aluminum alloy Adapters/plugs 6061-T6 Anodized aluminum

Material

Performance

Electrical

Calibration

Seals

Magnetic pickup

IFC (Intelligent Frequency Converter) Activa only Temperature probe 12L14 Steel, electroless nickel finish

Pressure Sensor

Ports SAE Straight thread O-ring boss, female, J1926/1; ISO1179 (BSPP)

Flow accuracy

Repeatability ±0.2% Pressure rating 5800 psi (400 bar) maximum, 5000 psi (345 bar) maximum for 1-1/4 in. models Turbine response ≤200 ms Fluid temperature –4…300° F (–20…150° C) Ambient temperature –4…131° F (–20…55° C)

4…20 mA

Activa

0…5V DC

Ultima

Flow sensors are calibrated with 0.876 specific gravity, 140 SUS (32 cSt) hydraulic oil. Standard calibration is done using 3-points and is traceable to NIST, ISO 9001/ANSI Z540-1 & MIL-STD 45662A.

Magnetic Pickup

6061-T6 Aluminum C360 Brass for 1/4 in. models

Buna N standard Viton® and EPR optional Body T303 Stainless Steel Nut T303 Stainless Steel Body 6061-T6 Aluminum, nickel plate Connector Brass, nickel plate

Case 300 Series stainless steel Diaphragm 17-4 PH stainless steel

Activa ±1% of reading @ 32 cSt Ultima ±1% of full scale

Power Loop-powered, 6V insertion loss max, 10…30V DC supply

Inputs

Analog out

Environmental

Power 10…26V DC

Inputs

Analog out

Environmental

Self-generating alternating pulse; 100 mV RMS (100 Hz) minimum. F6202 & F6222 only 10 mV RMS (200Hz) minimum

Mag pickup

Resolution 1:4000 Temp Drift 50 ppm/° C max

Mag pickup

Resolution 1:4000 Temp. drift 50 ppm/°C max

Frequency 0…3500 Hz Trigger sensitivity 30 mV p-p Frequency measure accuracy ±1%

Ambient temp. –22…158° F (–30…70° C) Humidity 0…90% non-condensing

Frequency 0…3500 Hz Trigger sensitivity 30 mV p-p Frequency measure accuracy ±1%

Ambient temp. –22…158° F (–30…70° C) Humidity 0…90% non-condensing

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Page 13

Classic Flow Sensor

Specications

Materials

Performance

Electrical

Calibration

Housing

Turbine rotor T416 Stainless steel

Rotor supports

Rotor shaft

Bearings

Hub cones FSC, FSB 6061-T6 Aluminum alloy

Retaining rings

Adapters/plugs 6061-T6 Anodized aluminum Seals Buna N standard, Viton® and EPR optional

Magnetic pickup

IFC (Intelligent Frequency Converter): Ports: SAE Straight thread O-ring boss, female, J1926/1; Code 61 and Code 62: SAE J518

Flow accuracy

Repeatability ±0.2%

Pressure rating

Pressure drop See “Flow vs. Pressure Drop Charts” on page 11 Turbine response ≤200 ms Fluid temperature –4…300° F (–20…150° C) Ambient temperature –4…131° F (–20…55° C)

Magnetic Pickup

4…20 mA

IFC Converter

0…5V DC

Flow sensors are calibrated with 0.876 specific gravity, 140 SUS (32 cSt) hydraulic oil. Standard calibration is done using 3-points and is traceable to NIST, ISO 9001/ANSI Z540-1 & MIL-STD 45662A

FSC, FSB 6013-T651 Anodized aluminum FSD Stressproof® steel, zinc plated

FSC-375, 500, 750 C360 Brass FSC-1000, 1005 6061-T6 Aluminum FSD Tungsten carbide FSC, FSB T303 Stainless steel FSD Tungsten carbide FSC, FSB 440 C Stainless steel ball bearings FSD Tungsten carbide

FSC T303 Stainless steel FSC-500, 750, 1000, 1005; FSB; FSD Steel, zinc plate

Body T303 Stainless Steel Nut T303 Stainless Steel

Body 6061-T6 Aluminum, nickel plate Connector Brass, nickel plate

Standard magnetic pickup ±1% of full scale IFC converter option ±1% of reading @ 32 cSt

FSC, FSB 5000 psi (345 bar) maximum, FSD 6000 psi (414 bar) maximum

Self-generating alternating pulse; 100 mV RMS (100 Hz) minimum. FSC-375 only 10 mV RMS (200 Hz) minimum Power Loop-powered, 6V insertion loss max 10…30V DC supply

Frequency 0…3500 Hz

Inputs Mag pickup

Analog out

Environmental

Power 10…26V DC

Inputs Mag pickup

Analog out 0…5V DC

Environmental

4…20 mA current loop

Trigger sensitivity 30 mV p-p Frequency measure accuracy ±1% Resolution 1:4000 Temp. drift 50 ppm/°C max

Ambient temp. –22…158° F (–30…70° C) Humidity 0…90% non-condensing

Frequency 0…3500 Hz Trigger sensitivity 30 mV p-p Frequency measure accuracy ±1% Resolution 1:4000 Temp drift. 50 ppm/°C max Ambient temp –22…158° F (–30…70° C) Humidity 0…90% non-condensing

Page 13 March 2019 SEN-UM-00987-EN-04

Page 14

Model Numbers

Quad Flow Sensors

Housing 6013-T651 Anodized aluminum Turbine rotor T416 Stainless steel Rotor supports 6061-T6 Aluminum Rotor shaft T303 Stainless steel

Bearings 440 C Stainless steel ball bearings

Material

Performance

Electrical Magnetic Pickup Self-generating alternating pulse; 100 mV RMS (100 Hz) minimum

Calibration

Hub cones 6061-T6 Aluminum alloy Retaining rings Steel, zinc plate Seals Buna N standard, Viton® and EPR optional

Magnetic pickup

Body T303 Stainless Steel

Nut T303 Stainless Steel Ports SAE Straight thread O-ring boss, female, J1926/1 Flow accuracy ±1% of full scale Repeatability ±0.2% Pressure rating 5000 psi (345 bar) maximum Pressure drop See “Flow vs. Pressure Drop Charts” on page 11 Turbine response ≤200 ms Fluid temp. –4…300° F (–20…150° C) Ambient temp. –4…131° F (–20…55° C)

Flow sensors are calibrated with 0.876 specific gravity, 140 SUS (32 cSt) hydraulic oil. Standard calibration is done using 3-points and is traceable to NIST, ISO 9001/ANSI Z540-1 & MIL-STD 45662A.

MODEL NUMBERS

Activa and Ultima Flow Sensors

Nominal

Port Size

SAE 8 0.4…7 gpm F6202 SAE 12 2…40 gpm F6204 SAE 16 4…80 gpm F6206 SAE 20 8…160 gpm F6208

G 1/4 1.5…26 lpm F6222

G 3/4 7.5…151 lpm F6224

G 1 15…302 lpm F6226

G 1-1/2 30…605 lpm F6228

* Not available with Models F6208 or F6228

Example

F6204-AIB-T6 =

• SAE 12 ports, 2…40 gpm flow range

• Buna N seals, Temperature sensor

• 6000 psi (414 bar) pressure sensor

Flow Rate Model

IFC

Converter

or Mag Pickup

Activa Models:

AI 4…20 mA Out

AV 0…5V DC Out

Ultima Models:

F Frequency Out

Seals

B Buna N

V Viton

E EPR

Temperature Pressure

T with Sensor

N 1/4 NPT(F)

Plugged

S SAE 2 Plugged

G G 1/4 Plugged

D SAE 4 Plugged

Sensor Ports

F6208-FV-TN =

• SAE 20 ports, 8…160 gpm flow range

• Viton seals, Temperature sensor

• 1/4 NPT (F) plugged pressure port

1 1000 psi

3 3000 psi

5 5000 psi

6 6000 psi *

N 1/4 NPT(F)

Plugged

S SAE 2 Plugged

F G 1/4 Plugged

Page 14 March 2019SEN-UM-00987-EN-04

Page 15

Classic Flow Sensors

Model Numbers

Nominal Port Size

SAE 8 0.4…7 gpm FSC-375 F2945-ASCM F2945-ASCI F2945-ASCV SAE 12 1…15 gpm FSC-500 F2082-ASCM F2082-ASCI F2082-ASCV SAE 12 2…25 gpm FSC-750 F2083-ASCM F2083-ASCI F2083-ASCV SAE 16 3…60 gpm FSC-1000 F2084-ASCM F2084-ASCI F2084-ASCV SAE 16 4…85 gpm FSC-1005 F2084-ASCM8 F2084-ASCI8 F2084-ASCV8

SAE 20, Code 61 5…100 gpm FSB-1250 F2085-ASBM F2085-ASBI F2085-ASBV SAE 24, Code 61 7…200 gpm FSB-1500 F2086-ASBM F2086-ASBI F2086-ASBV SAE 20, Code 62 5…100 gpm FSD-1250 F2085-SCDM F2085-SCDI F2085-SCDV SAE 24, Code 62 7…200 gpm FSD-1500 F2086-SDCM F2086-SCDI F2086-SCDV SAE 32, Code 62 10…350 gpm FSD-2000 F2998-SCDM F2998-SCDI F2998-SCDV

Flow Rate Series

Model

with Frequency Out

Model

with 4…20 mA Out

Model

with 0…5V DC Out

Quad Flow Sensors

Nominal Port Size

SAE 12 1…15 gpm FSC-2005 F2082-ASCQ4 SAE 12 2…25 gpm FSC-2075 F2083-ASCQ4 SAE 16 3…60 gpm FSC-2100 F2084-ASCQ4 SAE 16 4…85 gpm FSC-2150 F2085-ASCQ4

Flow Rate Series Model

Page 15 March 2019 SEN-UM-00987-EN-04

Page 16

Turbine Flow Sensors, Activa, Ultima, Classic and Quad

Control. Manage. Optimize.

FLO-TECH is a registered trademarks of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the extent an outstanding contractual obligation exists. © 2019 Badger Meter, Inc. All rights reserved.

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