Flotec FPSC2200A-10, FPSC2250A-10, FPSC3200A-10, FPSC3250A-10, FPSC4550A-10 Owner's Manual

®
P.O. Box 342, Delavan, WI 53115
Phone:
1-800-365-6832
Fax:
1-800-526-3757
E-Mail:
info@flotecwater.com
http://www.flotecwater.com
OWNER’S MANUAL
Submersible Sump Pumps
NOTICE D’UTILISATION
Pompes submersibles pour puisard
MANUAL DEL USUARIO
Bombas sumergibles para sumideros
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-800-365-6832
English ...................... Pages 2-9
Installation/Fonctionnement/Pièces
Pour plus de renseignements concernant l’utilisation, l’installation ou l’entretien,
Composer le
1 (800) 365-6832
Français ............... Pages 10-17
Instalación/Operación/Piezas
Para mayor información sobre el funcionamiento, instalación o mantenimiento de la bomba:
Llame al 1-800-365-6832
Español ...............Paginas 18-25
FP699 (Rev. 5/31/07)
FPSC2200A-10 FPSC2250A-10 FPSC3200A-10 FPSC3250A-10
FPSC4550A-10
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Specifications and Safety 2
DESCRIPTION
This Submersible Sump Pump is designed for home sumps. The permanent split capacitor motor is oil filled, sealed for cooler running, and has automatic-reset ther­mal protection. Ball bearings on the motor shaft never need lubrication. The power cord is a 3-wire, grounding­type cord.
SPECIFICATIONS
Power supply ....................115V, 60 HZ., 15 Amp Circuit
Liquid Temp. Range......................32°F to 70°F(0°-21°C)
Individual Branch Circuit Required (min.) .........15 Amps
Discharge:............................................1-1/2" Female NPT
This pump is designed for use in a residential sump only. Pump water only with this pump.
NOTICE: This unit is not designed as a waterfall or foun­tain pump, or for applications involving salt water or brine! Use with waterfalls, fountains, salt water or brine will void warranty.
Do not use where water recirculates. Not designed for use as a swimming pool drainer.
NOTICE: Read this Owner’s Manual for installation, operation, and safety information.
GENERAL SAFETY INFORMATION
Your automatic sump pump should give years of trouble-free service when correctly installed, main­tained, and used. However, interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capacity, electrical or mechanical failure in the pump, etc., may prevent normal pump operation. To help prevent damage from flooding, purchase a secondary AC sump pump, a DC backup sump pump, and/or a high water alarm. See the “Troubleshooting Chart” in this manual for informa­tion about common sump pump problems and reme­dies. For more information,call Flotec customer service at 1-800-365-6832 or visit our website at www.flotecwater.com.
Hazardous voltage. To reduce the risk of hazardous or fatal electrical shock, follow instructions A through D, below:
A. This pump has an approved 3-conductor power
cord with 3-prong, grounding-type plug. Connect the pump only to a properly grounded, 3-prong outlet. If the sump pump circuit has a 2-prong out­let, replace it with a grounded 3-prong outlet installed according to code.
B. Unplug the pump before handling or servicing it.
If your basement floor is wet, turn off all power before walking on it. If the shut-off box is in the basement, call your electric company or hydro authority to shut off service to the house, or call your local fire department for instructions.
After
turning off the power, remove the pump for service.
C. Protect the electrical cords from sharp objects, hot
surfaces, oil, and chemicals. Avoid kinking the cords. Replace damaged or worn cords.
D. Do not lift the pump by the power cord.
Plastic pipe glue is extremely flammable.
Follow the glue manufacturer’s instructions when assembling glued plastic pipe.
Burn hazard. Modern motors may run hot.
Allow 20 minutes to cool before handling.
1. Know the pump application, limitations, and potential hazards.
2. Do not use this pump in water with fish present.
3. Drain the system completely before servicing it.
4. To prevent a flexible discharge line from whip­ping, which could cause injury or damage, fasten it down before starting the pump.
5. Before each use, check any hoses in the system for weakness or wear. Make certain that all con­nections are tight.
6. Periodically inspect the sump, the pump, and the piping for debris and foreign objects. Perform routine cleaning as required.
7. Personal Safety: a. Wear safety glasses at all times when working
with pumps.
b. Keep your work area clean, uncluttered and
properly lighted; put away all unused tools and equipment.
c. Keep visitors at a safe distance from the work
area.
d. Make workshop child-proof with padlocks and
master switches. Remove any starter keys.
8. This pump installation must meet all applicable laws, codes, and ordinances.
Tools Required:
Pipe wrench, Strap Wrench, or Slip-Joint Pliers, Hacksaw, Screw Driver, File or Sandpaper
Materials Required:
1-1/2" ABS or PVC Pipe with Cement to match Threaded Adapter (Pipe to Pump) Check Valve – Purchase a Flotec FP0026-10 (goes in the
discharge line) or FP0026-6D (goes in the pump dis­charge).If your check valve does not have a 1/8" anti-air­lock hole, drill one in the discharge pipe just below the check valve. Be sure to install the check valve so that the flow will be
away
from the pump.
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Installation 3
1A. Minimum sump size: 10" (254mm) diameter by
10" (254mm) depth for vertical switch models; 14" (356mm) diameter by 18" (457mm) depth for tethered switch models.
1B. Construct the sump pit of tile, concrete, steel, or
plastic; it must meet code requirements.
1C. No clay, earth, sand, or gravel in the sump (they
will clog the pump). Keep the pump inlet screen clear.
2A. Install the discharge plumbing and check valve,
using teflon tape - NOT pipe joint compound.
2B. Tighten the pipe into the pump (hand tight +
1-1/2 turns).
2C. Install a check valve in the vertical pipe to prevent
flow backwards through the pump when it shuts off. To prevent airlocking the pump, drill a 1/8" (3.2 mm) hole in the discharge pipe just above where it screws into the pump discharge. Install the check valve above this hole, but keep it as close to the pump as possible. Be sure the hole is below the waterline and below the check valve.
2D.To reduce noise and vibration, cut the discharge
pipe near the pump and fasten a short length of rubber hose (1-7/8" (48 mm) I.D., e.g. radiator hose) into it with hose clamps.
3. Place the pump in the sump; make sure that nothing interferes with switch operation. For tethered switch models, the tether length should be 3-1/2" (See Figure 3).
4. Finish installing the necessary plumbing. Follow the glue manufacturer’s instructions for safety precautions and curing time.
Risk of flooding. Make sure the pump cannot move in the sump. If the pump moves when it runs, the piping or sump wall may interfere with the switch and prevent the pump from starting or stopping.
Hard Surface –
No Sand, Clay,
Gravel
Sump Pit
14" Minimum
with Tethered Switch
10" Minimum
with Vertical Switch
10" Min. with Vertical Switch
18" Min. with Tethered Switch
Figure 1
Figure 2
Figure 4
Figure 3
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
5A. Power Supply: This pump requires a 115 V.,
60 Hz., 15 amp individual branch circuit. The cir­cuit must be grounded and should be dedicated to the sump pump.
5B. The pump is supplied with a 3-wire cord set with
grounding-type plug. Plug the switch directly into the outlet and plug the pump into the opposite end of the switch’s plug.
Electrical shock hazard. Always ground the pump to a suitable electrical ground, such as a grounded water pipe, a properly ground­ed metallic raceway, or a ground wire system. Do not cut off the round ground pin.
6A. After you have installed the piping, check valve,
and float switch, the pump is ready for operation.
6B. Check the pump by filling the sump with water
and observing the pump’s operation through one complete cycle. For switch settings see the Electrical and Switch Specifications chart on Page 5.
Failure to make this operational check may lead to improper operation, premature failure, and flooding.
Installation 4
Figure 5
Figure 6
Operation 5
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
1. The shaft seal depends on water for lubrication. Do not operate the pump unless it is submerged in water; running it dry may damage the seal.
2. If the pump overheats, an automatic-reset ther­mal protector cuts off the power and stops the motor before it can be damaged. The motor will automatically restart when it cools. If the protec­tor trips repeatedly, unplug the pump, remove it from the sump, and check it for the cause of the difficulty. Low voltage, long extension cords, clogged impeller, very low lift, a plugged or frozen discharge pipe, etc., can all cause cycling and overheating.
3. This pump will not remove all the water in the sump. If you are running the pump manually and water stops coming out of the discharge, the pump has probably run dry. Shut it off immedi­ately and check the water level.
TM
E.I. DuPont De Nemours and Company Corporation, Delaware.
Sump Pit
Check Valve (Install Vertically)
Basement Floor
Discharge Pipe
Lift
Figure 7 – LIFT: Lift is the vertical distance the pump actually lifts water.The higher the lift, the lower the flow.
NOTE: The friction caused by water running
through the pipe will also, on longer pipe runs, reduce the flow.
GPH AT TOTAL FEET OF LIFT (See Figure 7)
Model 5 ft. 10 ft. 15 ft. 20 ft.
CAPACITY GALLONS/HOUR
FPSC2200A 4,020 3,540 3,000 1,800 26’ FPSC2250A 4,020 3,540 3,000 1,800 26’ FPSC3200A 4,380 3,840 3,300 2,340 28’ FPSC3250A 4,380 3,840 3,300 2,340 28’ FPSC4550A 4,700 4,100 3,500 2,820 29’
No flow
at height
shown
below
PERFORMANCE
Individual *Switch Setting
Motor Branch in inches
Motor Full Load Circuit Water Level For:
Model HP Amps Req.(Amps) On Off FPSC2200A 1/3 5.8 15 15" 7" FPSC2250A 1/3 5.8 15 6-1/2" 3" FPSC3200A 1/2 6.3 15 15" 7" FPSC3250A 1/2 6.3 15 6-1/2" 3" FPSC4550A 3/4 7.0 15 6-1/2" 3"
ELECTRICAL & SWITCH SPECIFICATIONS
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Repair Parts 6
1
2
3
4834 0205
FPSC2200A-10, FPSC3200A-10
FPSC2250A-10, FPSC3250A-10,
FPSC4550A-10
Key No. Part Description Qty. FPSC2200A FPSC2250A FPSC3200A FPSC3250A FPSC4550A
1 Power Cord Assembly 1 PW17-281 PW17-281 PW17-281 PW17-281 PW17-281 2 Impeller† 1 PS5-33P PS5-33P PS5-34P PS5-34P PS5-35P 3 Tethered Float Switch
Assembly 1 FP18-15BD FP18-15BD
Vertical Float Switch Assembly 1 FPS17-66 FPS17-66 FPS17-66
• Not illustrated. NOTE: If motor fails, replace entire pump. † See Page 8 for impeller replacement instructions.
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Troubleshooting 7
SYMPTOM PROBABLE CAUSE(S) CORRECTIVE ACTION
Pump won’t start or run. Pump is not plugged in. Make sure the pump is plugged into a proper outlet.
Blown fuse. Replace the fuse with a fuse of proper size. Low line voltage. Check the size of the wiring on the circuit feeding the pump
and from the main switch on the property. If everything is OK,
contact your power company or hydro authority. Defective motor. Replace the pump. Defective float switch. Replace the float switch. Clogged or jammed Impeller. If the impeller won’t turn, unplug the pump, remove the lower
pump body, and locate the source of the binding. Replace
the impeller if necessary. Obstructed float. Move the pump in the sump or remove the obstruction.
Pump starts and stops Backflow of water from piping. Install or replace the check valve. too often.
Faulty float switch. Replace the float switch.
Pump won’t shut off. Defective float switch. Replace the float switch.
Restricted discharge Unplug the pump, remove it from the sump, and clean the (obstacle or ice in the piping). pump and piping.
Obstructed float. Move the pump in the sump or remove the obstruction. Restricted intake screen. Unplug the pump, remove it from the sump, and clean the
intake screen and impeller.
Pump operates but Low line voltage. If the voltage is below 110 volts, check the size of the wiring delivers little or no water. from the main switch on the property. If OK, contact your
power company or hydro authority. Debris caught in the impeller. Remove the pump and clean out the impeller. Worn or defective parts or Clean the impeller if it’s plugged; replace the impeller if
plugged impeller. necessary; otherwise replace the pump. Check valve installed without Drill a 1/8" (3mm) dia. hole between the pump discharge and
vent hole the check valve (1-2" above the pump discharge and below
the waterline). Restricted intake screen. Remove the pump and clean out the intake screen. Check valve is installed either Be sure the check valve is installed correctly (the flow arrow
backward or upside down. should point
away
from the pump).
TROUBLESHOOTING CHART
Risk of electrical shock. Unplug the pump before touching it or servicing it.
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
First: Turn off power to the pump, disconnect the dis­charge piping, and lift the pump out of the sump BY THE HANDLE ON TOP OF THE MOTOR (not by the cord).
Step 1: Remove the three screws holding the motor to the base and lift the motor off the base.
Step 2: Hold the motor shaft with a screwdriver and unscrew the impeller as shown.
NOTE: The impeller has a left-hand thread, so it loosens to the right ( ).
Step 3: Thread the new impeller onto the motor shaft as shown (left-hand thread – tightens to the left ).
Step 4: Re-mount the motor on the base. Be sure to mount it so that the switch is clear of the discharge and all other obstructions in the sump.
Last: Run the pump through one complete cycle after it is assembled and reinstalled. It should operate correctly and you should not hear any sounds of scraping or dragging from the pump.
Impeller Replacement 8
PS5-35P
PS5-35P
4831 0205
PS5-35P
PS5-35P
4832 0205
Warranty 9
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
FLOTEC warrants to the original consumer purchaser (“Purchaser”) of its products that they are free from defects in material or workmanship.
If within twelve (12) months from the date of the original consumer purchase any such product shall prove to be defective, it shall be repaired or replaced at FLOTEC’s option, subject to the terms and conditions set forth below.Your original receipt of purchase is required to determine warranty eligibility.
Exceptions to the Twelve (12) Month Warranty
Product Warranty Period
Drill Pump, Pitcher Pump,
90 days
In-line Water Filter Cartridge
1/3 HP Submersible Sump Pumps I
NTELLIPUMP (Model FP0S1775A) 2 Years
Back-up Sump Pump System (Model FP2800DCC)
4" Submersible Well Pumps 1/2 HP Submersible Sump Pumps 3 Years Models FPSC2200A-10 and FPSC2250A-10
Pre-Charge Water System Tank
5 Years
Models FPSC3200A-10 and FPSC3250A-10
Floodmate
®
7000 (Model FP0S6000A)
Ironmate
®
(Model FPSC4550A) Sewage Ejector (Model FPSE3601A) Lifetime Pedestal Sump Pump (Model FPPSS5000) Utility Pump (Model FPSC1725X) Submersible Sump Pump (Model FPSC4550A-10)
General Terms and Conditions
Purchaser must pay all labor and shipping charges necessary to replace product covered by this warranty. This warranty shall not apply to acts of God, nor shall it apply to products which, in the sole judgement of FLOTEC, have been subject to negligence, abuse, accident, misapplication, tampering, alteration; nor due to improper installation, operation, maintenance or storage; nor to other than normal application, use or service, including but not limited to, operational failures caused by corrosion, rust or other foreign materials in the system, or operation at pressures in excess of recommended maximums.
Requests for service under this warranty shall be made by returning the defective product to the Retail out­let or to FLOTEC as soon as possible after the discovery of any alleged defect. FLOTEC will subsequently take corrective action as promptly as reasonably possible. No requests for service under this warranty will be accepted if received more than 30 days after the term of the warranty.
This warranty sets forth FLOTEC’s sole obligation and purchaser’s exclusive remedy for defective products. FLOTEC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAM-
AGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WAR-
RANTIES. IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICABLE EXPRESS WARRANTIES PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
FLOTEC • P.O. Box 342 • Delavan, WI U.S.A. 53115
Phone: 1-800-365-6832 • Fax: 1-800-526-3757
E-Mail: info@flotecwater.com • Web Site: http://www.flotecwater.com
ATTACH ORIGINAL RECEIPT HERE FOR WARRANTY CONSIDERATION.
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