Flotec FPSC2200A, FPSC3200A, FPSC2250A, FPSC3250A, FPSC4550A Owner's Manual

293 Wright St., Delavan, WI 53115
Phone: 1-800-365-6832 Fax: 1-800-526-3757 Web Site: FlotecWater.com
OWNER’S MANUAL
Submersible Sump Pumps
NOTICE D’UTILISATION
MANUAL DEL USUARIO
Bombas sumergibles para sumideros
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-800-365-6832
English .........................Pages 2-9
Installation/Fonctionnement/Pièces
Pour plus de renseignements concernant l’utilisation, l’installation ou l’entretien,
Composer le 1 (800) 365-6832
Français ...................Pages 10-17
Instalación/Operación/Piezas
Para mayor información sobre el funcionamiento, instalación o mantenimiento de la bomba:
Llame al 1-800-365-6832
Español .................Paginas 18-25
© 2011 FP699 (6/21/2011)
FPSC2200A FPSC2250A FPSC3200A FPSC3250A FPSC4550A
Specifications • Safety 2
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Descripti on
This Submersible Sump Pump is designed for home sumps. The permanent split capacitor motor is oil filled, sealed for cooler running, and has automatic-reset thermal protection. Ball bearings on the motor shaft never need lubrication. The power cord is a 3-wire, grounding-type cord.
Specifications
Power supply ...................... 115V, 60 HZ., 15 Amp Circuit
Liquid Temp. Range ......................... 32°F to 70°F(0°-21°C)
Individual Branch Circuit Required (min.) ............15 Amps
Discharge: ............................................1-1/2” Female NPT
This pump is designed for use in a residential sump only. Pump water only with this pump.
NOTICE : This unit is not designed as a waterfall or fountain pump, or for applications involving salt water or brine! Use with waterfalls, fountains, salt water or brine will void warranty.
Do not use where water recirculates. Not designed for use as a swimming
pooldrainer. NOTICE : Read this Owner’s Manual for
installation, operation, and safety information.
General Safety Information
Your automatic sump pump should give years of trouble-free service when correctly installed, maintained, and used. However, interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capacity, electrical or mechanical failure in the pump, etc., may prevent normal pump operation. To help prevent damage from flooding, purchase a secondary AC sump pump, a DC backup sump pump, and/or a high water alarm. See Troubleshooting in this manual for information about common sump pump problems and remedies. For more information,call Flotec customer service at 1-800-365-6832 or visit our website at FlotecWater.com.
Hazardous voltage. To reduce the risk
of hazardous or fatal electrical shock, follow instructions A through D, below:
A. This pump has an approved 3-conductor
power cord with 3-prong, grounding-type plug. Connect the pump only to a properly grounded, 3-prong outlet. If the sump pump circuit has a 2-prong outlet, replace it with a grounded 3-prong outlet installed according tocode.
B. Unplug the pump before handling or servicing
it. If your basement floor is wet, turn off all power before walking on it. If the shut-off box is in the basement, call your electric company or hydro authority to shut off service to the house, or call your local fire department for instructions. After turning off the power, remove the pump for service.
C. Protect the electrical cords from sharp objects,
hot surfaces, oil, and chemicals. Avoid kinking the cords. Replace damaged or worn cords.
D. Do not lift the pump by the power cord.
Fire hazard. Plastic pipe glue
is extremely flammable. Follow the glue manufacturer’s instructions when assembling glued plastic pipe.
Burn hazard. Modern motors may run
hot. Allow 20 minutes to cool before handling.
1. Know the pump application, limitations, and potential hazards.
2. Do not use this pump in water with
fishpresent.
3. Drain the system completely before servicingit.
4. To prevent a flexible discharge line from whipping, which could cause injury or damage, fasten it down before starting thepump.
5. Before each use, check any hoses in the system for weakness or wear. Make certain that all connections are tight.
6. Periodically inspect the sump, the pump, and the piping for debris and foreign objects. Perform routine cleaning as required.
7. Personal Safety: a. Wear safety glasses at all times when
working with pumps.
b. Keep your work area clean, uncluttered
and properly lighted; put away all unused tools and equipment.
c. Keep visitors at a safe distance from the
work area.
d. Make workshop child-proof with padlocks
and master switches. Remove any starterkeys.
8. This pump installation must meet all applicable laws, codes, and ordinances.
Tools Required:
Pipe wrench, Strap Wrench, or Slip-Joint Pliers, Hacksaw, Screw Driver, File or Sandpaper
Materials Required:
1-1/2” ABS or PVC Pipe with Cement to match Threaded Adapter (Pipe to Pump) Check Valve – Purchase an FP0026-10 (goes in
the discharge line) or FP0026-6D (goes in the pump discharge). If your check valve does not have an 1/8” anti-airlock hole, drill one in the discharge pipe just below the check valve. Be sure to install the check valve so that the flow will be away from the pump.
1A. Minimum sump size: 10” (254mm) diameter
by 10” (254mm) depth for vertical switch models; 14” (356mm) diameter by 18” (457mm) depth for tethered switch models.
1B. Construct the sump pit of tile, concrete, steel,
or plastic; it must meet code requirements.
1C. No clay, earth, sand, or gravel in the sump
(they will clog the pump). Keep the pump inlet screen clear.
2A. Install the discharge plumbing and check
valve, using PTFE pipe thread sealant tape ­NOT pipe joint compound.
2B. Tighten the pipe into the pump (hand tight
+1-1/2 turns).
2C. Install a check valve in the vertical pipe to
prevent flow backwards through the pump when it shuts off. To prevent airlocking the pump, drill a 1/8” (3.2 mm) hole in the discharge pipe just above where it screws into the pump discharge. Install the check valve above this hole, but keep it as close to the pump as possible. Be sure the hole is below the waterline and below the check valve.
2D. To reduce noise and vibration, cut the
discharge pipe near the pump and fasten a short length of rubber hose (1-7/8” (48mm) I.D., e.g. radiator hose) into it with hoseclamps.
3. Place the pump in the sump; make sure that nothing interferes with switch operation. For tethered switch models, the tether length should be 3-1/2” (See Figure 3).
4. Finish installing the necessary plumbing. Follow the glue manufacturer’s instructions for safety precautions and curing time.
Risk of flooding. Make sure the pump
cannot move in the sump. If the pump moves when it runs, the piping or sump wall may interfere with the switch and prevent the pump from starting or stopping.
Installation 3
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Hard Surface –
No Sand, Clay,
Gravel
Sump Pit
14" Minimum
with Tethered Switch
10" Minimum
with Vertical Switch
10" Min. with Vertical Switch
18" Min. with Tethered Switch
Figure 1
Figure 2
Figure 4
Figure 3
Installation 4
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
5A. Power Supply: This pump requires a 115 V.,
60 Hz., 15 amp individual branch circuit.
The circuit must be grounded and should be dedicated to the sump pump.
5B. The pump is supplied with a 3-wire cord set
with grounding-type plug. Plug the switch directly into the outlet and plug the pump into the opposite end of the switch’s plug.
Electrical shock hazard. Always
ground the pump to a suitable electrical ground, such as a grounded water pipe, a properly grounded metallic raceway, or a ground wire system. Do not cut off the round ground pin.
6A. After you have installed the piping, check
valve, and float switch, the pump is ready foroperation.
6B. Check the pump by filling the sump with water
and observing the pump’s operation through one complete cycle. For switch settings see Electrical and Switch Specifications.
Risk of flooding. Failure to make
this operational check may lead to improper operation, premature failure, and flooding.
Figure 5
Figure 6
Operation 5
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
1. The shaft seal depends on water for lubrication. Do not operate the pump unless it is submerged in water; running it dry may damage the seal.
2. If the pump overheats, an automatic-reset thermal protector cuts off the power and stops the motor before it can be damaged. The motor will automatically restart when it cools. If the protector trips repeatedly, unplug the pump, remove it from the sump, and check it for the cause of the difficulty. Low voltage, long extension cords, clogged impeller, very low lift, a plugged or frozen discharge pipe, etc., can all cause cycling and overheating.
3. This pump will not remove all the water in the sump. If you are running the pump manually and water stops coming out of the discharge, the pump has probably run dry. Shut it off immediately and check the water level.
Performance
GPH At Total Feet Of Lift (See Figure 7)
Model
5 ft. 10 ft. 15 ft. 20 ft.
No flow
at height
shown below
Capacity Gallons/Hour
FPSC2200A 4,020 3,540 3,000 1,800 26’ FPSC2250A 4,020 3,540 3,000 1,800 26’ FPSC3200A 4,380 3,840 3,300 2,340 28’ FPSC3250A 4,380 3,840 3,300 2,340 28’ FPSC4550A 4,700 4,100 3,500 2,820 32’
Electrical & Switch Specifications
Model
Motor
HP
Motor
Full
Load
Amps
Individual
Branch Circuit
Req.
(Amps)
*Switch Setting
in inches
Water Level
For:
On Off
FPSC2200A 1/3 6.9 15 15” 7” FPSC2250A 1/3 6.9 15 6-1/2” 3”
FPSC3200A 1/2 7.0 15 15” 7” FPSC3250A 1/2 7.0 15 6-1/2” 3” FPSC4550A 3/4 7.7 15 6-1/2” 3”
Sump Pit
Check Valve (Install Vertically)
Basement Floor
Discharge Pipe
Lift
Figure 7 – LIFT: Lift is the vertical distance the pump actually lifts water. The higher the lift, the lower the flow.
NOTICE : The friction caused by water running through the pipe will also, on longer pipe runs, reduce the flow.
Repair Parts 6
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Ref. Part Description Qty. FPSC2200A FPSC2250A FPSC3200A FPSC3250A FPSC4550A
1
Power Cord Assembly
1 PW17-281 PW17-281 PW17-281 PW17-281 PW17-281
2 Impeller† 1 PS5-33P PS5-33P PS5-34P PS5-34P PS5-22P
3
Tethered Float Switch Assembly
1 FP18-15BD FP18-15BD
Vertical Float Switch Assembly
1 FPS17-66 FPS17-66 FPS17-66
† See Page 8 for impeller replacement instructions.
• Not illustrated.
NOTICE : If motor fails, replace entire pump.
1
2
3
FPSC2200A FPSC2250A FPSC3200A FPSC3250A FPSC4550A
Troubleshooting 7
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Symptom Probable Cause(s) Corrective Action(s)
Pump won’t start or run.
Pump is not plugged in.
Make sure the pump is plugged into a proper outlet.
Blown fuse or tripped breaker.
Detect and repair the cause of the failure. Then replace the fuse with a fuse of proper size or reset breaker.
Low line voltage.
Check the size of the wiring on the circuit feeding the pump and from the main switch on the property. If everything is OK, contact your power
company or hydro authority. Defective motor. Replace the pump. Defective float switch. Replace the float switch.
Clogged or jammed Impeller.
If the impeller won’t turn, unplug the pump,
remove the lower pump body, and locate the
source of the binding. Replace the impeller if
necessary.
Obstructed float.
Move the pump in the sump or remove the
obstruction.
Pump starts and stops too often.
Backflow of water from piping. Install or replace the check valve. Faulty float switch. Replace the float switch.
Pump won’t shut off.
Defective float switch. Replace the float switch. Restricted discharge (obstacle or
ice in the piping).
Unplug the pump, remove it from the sump, and
clean the pump and piping.
Obstructed float.
Move the pump in the sump or remove the
obstruction.
Restricted intake screen.
Unplug the pump, remove it from the sump, and
clean the intake screen and impeller.
Pump operates but delivers little or no water.
Low line voltage.
If the voltage is below 110 volts, check the size of
the wiring from the main switch on the property.
If OK, contact your power company or hydro
authority. Debris caught in the impeller. Remove the pump and clean out the impeller. Worn or defective parts or plugged
impeller.
Clean the impeller if it’s plugged; replace the
impeller if necessary; otherwise replace the pump.
Check valve installed without vent hole.
Drill a 1/8” (3mm) dia. hole between the pump
discharge and the check valve (1-2” above the
pump discharge and below the waterline). Restricted intake screen. Remove the pump and clean out the intake screen. Check valve is installed either
backward or upside down.
Be sure the check valve is installed correctly (the
flow arrow should point away from the pump).
Risk of electrical shock. Unplug the pump before touching it or servicing it.
Impeller Replacement 8
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
First: Turn off power to the pump, disconnect the discharge piping, and lift the pump out of the sump BY THE HANDLE ON TOP OF THE MOTOR (not by the cord).
Step 1: Remove the three screws holding the motor to the base and lift the motor off the base.
Step 2: Hold the motor shaft with a screwdriver and unscrew the impeller as shown.
NOTICE: The impeller has a left-hand thread, so it loosens to the right ( ).
Step 3: Thread the new impeller nto the motor shaft as shown (left-hand thread – tightens to theleft
).
Step 4: Re-mount the motor on the base. Be sure to mount it so that the switch is clear of the discharge and all other obstructions in the sump.
Last: Run the pump through one complete cycle after it is assembled and reinstalled. It should operate correctly and you should not hear any sounds of scraping or dragging from the pump.
PS5-35P
5
PS5-35P
Warranty 9
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Retain Original Receipt For Warranty Eligibility
Limited Warranty
This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011. FLOTEC warrants to the original consumer purchaser (“Purchaser” or “You”) that its products are free from defects in material
and workmanship for a period of twelve (12) months from the date of the original consumer purchase. If, within twelve (12) months from the original consumer purchase, any such product shall prove to be defective, it shall be repaired or replaced at FLOTEC’s option, subject to the terms and conditions set forth herein. Note that this limited warranty applies to manufacturing defects only and not to ordinary wear and tear. All mechanical devices need periodic parts and service to perform well. This limited warranty does not cover repair when normal use has exhausted the life of a part or the equipment.
The original purchase receipt and product warranty information label are required to determine warranty eligibility. Eligibility is based on purchase date of original product – not the date of replacement under warranty. The warranty is limited to repair or replacement of original purchased product only, not replacement product (i.e. one warranty replacement allowed per purchase). Purchaser pays all removal, installation, labor, shipping, and incidental charges.
For parts or troubleshooting assistance, DO NOT return product to your retail store - contact FLOTEC Customer Service at 1-800-365-6832.
Claims made under this warranty shall be made by returning the product (except sewage pumps, see below) to the retail outlet where it was purchased or to the factory immediately after the discovery of any alleged defect. FLOTEC will subsequently take corrective action as promptly as reasonably possible. No requests for service will be accepted if received more than 30 days after the warranty expires. Warranty is not transferable and does not apply to products used in commercial/rentalapplications.
Sewage Pumps
DO NOT return a sewage pump (that has been installed) to your retail store. Contact FLOTEC Customer Service. Sewage pumps that have seen service and been removed carry a contamination hazard with them.
If your sewage pump has failed:
• Wear rubber gloves when handling the pump;
• For warranty purposes, return the pump’s cord tag and original receipt of purchase to the retail store;
• Dispose of the pump according to local disposal ordinances.
Exceptions to the Twelve (12) Month Limited Warranty
Product - Model Warranty Period
FP0F360AC, FP0FDC 90 days
FP0S1775A, FP0S1790PCA, FP0S2400A, FP0S2450A, FP0S4100X, FP2800DCC, FPCP-20ULST, FPPSS3000, FPSC2150A, FPSC3150A, FPSC3350A
2 Years
4” Submersible Well Pumps, FP0S3200A, FP0S3250A, FP0S6000A, FPSC1725X, FPSC2200A, FPSC2250A, FPSE3601A, FPPSS5000
3 Years
FP7100 Series Pressure Tanks, E100ELT, E3305TLT, E3375TLT, E5005TLTT, E50TLT, E50VLT, E75STVT, E75VLT, FPSC3200A, FPSC3250A, FPSC4550A
5 Years
General Terms and Conditions; Limitation of Remedies
You must pay all labor and shipping charges necessary to replace product covered by this warranty. This warranty does not apply to the following: (1) acts of God; (2) products which, in FLOTEC’s sole judgment, have been subject to negligence, abuse, accident, misapplication, tampering, or alteration; (3) failures due to improper installation, operation, maintenance or storage; (4) atypical or unapproved application, use or service; (5) failures caused by corrosion, rust or other foreign materials in the system, or operation at pressures in excess of recommended maximums.
This warranty sets forth FLOTEC’s sole obligation and purchaser’s exclusive remedy for defective products. FLOTEC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING LIMITED WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state.
FLOTEC • 293 Wright Street • Delavan, WI U.S.A. 53115
Phone: 1-800-365-6832 • Fax: 1-800-526-3757 • Web Site: FlotecWater.com
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