Flotec FPSC2150A, FPSC3150A Owner's Manual

OWNER’S MANUAL
Submersible Sump Pumps
NOTICE D’UTILISATION
Pompes submersibles pour puisard
MANUAL DEL USUARIO
Bombas sumergibles para sumideros y efluentes
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-800-365-6832
English ...................... Pages 2-6
Installation/Fonctionnement/Pièces
Pour plus de renseignements concernant l’utilisation, l’installation ou l’entretien,
Composer le 1 (800)
365-6832
Français ................. Pages 7-11
Instalación/Operación/Piezas
Para mayor información sobre el funcionamiento, instalación o mantenimiento de la bomba:
Llame al 1-800-365-6832
Español ...............Paginas 12-16
© 2010 FP909 (11/16/10)
FPSC2150A FPSC3150A
293 Wright Street, Delavan,WI 53115
Phone:
1-800-365-6832
Fax:
1-800-526-3757
Web Site:
flotecwater.com
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Specifications and Safety 2
DESCRIPTION
This Submersible Sump Pump is designed for home sumps. Unit is equipped with a 3-prong grounding­type power cord. Shaded-pole motor is oil filled and sealed for cooler running. Sleeve bearings on motor shaft never need lubrication. Automatic reset thermal protection.
SPECIFICATIONS
Power supply required ...........................115V, 60 HZ.
Liquid Temp. Range ................32°F to 70°F(0°-21°C)
Individual Branch Circuit Required (min.) ....15 Amps
Discharge:................................................1-1/2" FNPT
NOTICE: This unit is not designed for applications involving salt water or brine! Use with salt water or brine will void warranty.
Pump water only with this pump.
Do not use where water recirculates. Not designed as a swimming pool drainer.
PERFORMANCE
ELECTRICAL & SWITCH SPECIFICATIONS
GENERAL SAFETY INFORMATION
Electrically powered sump pumps normally give many years of trouble-free service when correctly installed, maintained, and used. However, unusual circumstances (interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capacity, electrical or mechanical failure in the pump, etc.) may prevent your pump from functioning normally. To prevent possible water damage due to flooding, consult your retailer about a secondary AC sump pump, a DC backup sump pump, and/or a high water alarm. See the “Troubleshooting Chart” in this manual for information about common sump pump problems and remedies. For more information, see your retailer, call Flotec customer service at 1-800-365-6832 or visit our website at www.flotecwater.com.
1. Know the pump application, limitations, and potential hazards.
2. Do not use in water with fish present. If any oil
leaks out of the motor it can kill fish.
3. Disconnect power before servicing.
4. Release all pressure within system before servicing any component.
5. Drain all water from system before servicing.
6. Secure discharge line before starting pump. An unsecured discharge line will whip, possibly causing personal injury and/or property damage.
7. Check hoses for weak or worn condition before each use, making certain that all connections are secure.
8. Periodically inspect sump, pump and system components. Keep free of debris and foreign objects. Perform routine maintenance as required.
9. Provide means of pressure relief for pumps whose discharge line can be shut-off or obstructed.
10. Personal Safety: a. Wear safety glasses at all times when working
with pumps.
b. Keep work area clean, uncluttered and
properly lighted – replace all unused tools
and equipment. c. Keep visitors at a safe distance from work area. d. Make workshop child-proof – with padlocks,
master switches, and by removing starter keys.
11. When wiring an electrically driven pump, follow all electrical and safety codes that apply.
12. This equipment is only for use on 115 volt
(single phase) and is equipped with an approved 3-conductor cord and 3-prong, grounding-type plug.
To reduce risk of electric shock, pull plug before servicing. This pump has not been investigated for use in swimming pool areas. Pump is supplied with a grounding conductor and grounding-type attachment plug. Be sure it is connected only to a properly grounded grounding-type receptacle.
Where a 2-prong wall receptacle is encountered, it must be replaced with properly grounded 3-prong receptacle installed in accordance with codes and ordinances that apply.
13. All wiring should be performed by a qualified electrician.
14. Make certain power source conforms to requirements of your equipment.
15. Protect electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking cord. Replace or repair damaged or worn cords immediately.
16. Do not touch an operating motor. Modern motors can operate at high temperatures.
TOTAL FEET (M)
Motor 5 10 15
Series HP (1.5m) (3m) (4.6m)
CAPACITY GALLONS(L)/HOUR
FPSC2150A 1/3
2760 2160 1410 20 Ft.
(10 448) (8176) (5337) (6.1M)
FPSC3150A 1/2
3200 2700 2000 24 Ft.
(12 113) (10 220) (7 570) (7.3M)
No flow
at height
shown
below
Individual
Branch *Switch Setting
Motor Circuit in inches (cm)
Series HP Req.(Amps) On Off FPSC2150A 1/3 15 7-1/2"(19) 3"(7.6) FPSC3150A 1/2 15 7-1/2"(19) 3"(7.6)
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Installation and Operation 3
17. Do not handle pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
Hazardous voltage can shock, burn or kill. If your basement has water or moisture on floor, do not walk on wet area until all power has been turned off. If shut-off box is in basement, call electric company or hydro authority to shut-off service to house, or call your local fire department for instructions. Remove pump and repair or re­place. Failure to follow this warning can result in fatal electrical shock.
Do not lift pump by power cord.
FLOAT SWITCH INSTALLATION
See the Switch Assembly instructions on Page 4.
INSTALLATION
1. Install pump in sump pit with minimum diameter of 10" (254mm). Sump depth should be 10” (254mm). Construct sump pit of tile, concrete, steel or plastic. Check local codes for approved materials and for proper installation.
2. Install pump in pit so that switch operating mechanism has maximum possible clearance.
3. Pump should not be installed on clay, earth or sand surfaces. Clean sump pit of small stones and gravel which could clog pump. Keep pump inlet screen clear.
NOTICE: Do not use ordinary pipe joint compound on plastic pipe. Pipe joint compound can attack plastics.
4. Install discharge plumbing. Use rigid plastic pipe and wrap threads with 1TeflonTMtape. Screw pipe into pump hand tight plus 1-1/2 turns.
Risk of flooding. If a flexible discharge hose is used, make sure pump is secured in sump to prevent movement. Failure to secure pump may allow pump movement, switch interference and prevent pump from starting or stopping.
5. To reduce motor noise and vibrations, a short length of rubber hose (1-7/8" (47.6mm) I.D., e.g. radiator hose) can be connected into discharge line near pump using suitable clamps.
6. Install an in-line check valve or an in-pump check valve to prevent flow backwards through pump when pump shuts off.
NOTICE: Check valves should be equipped with an air bleed hole to prevent airlocking pump. If not, drill a 1/8" (3.2 mm) hole in discharge pipe just above where the discharge pipe screws into the pump discharge. Be sure the hole is below the waterline and the check valve to prevent air locks.
7. Power Supply: Pump is designed for 115 V., 60 Hz., operation and requires a minimum 15 amp individual branch circuit. Both pump and
switch are supplied with 3-wire cord sets with grounding-type plugs. Switch plug is inserted directly into outlet and pump plug inserts into opposite end of switch plug.
Pump should always be electrically grounded to a suitable electrical ground such as a grounded water pipe or a properly grounded metallic raceway, or ground wire system. Do not cut off round ground pin.
8. If pump discharge line is exposed to outside sub­freezing atmosphere, portion of line exposed must be installed so any water remaining in pipe will drain to the outfall by gravity. Failure to do this can cause water trapped in discharge to freeze which could result in damage to pump.
9. After piping, check valve and float switch have been installed, the unit is ready for operation.
10. Check the pump operation by filling sump with water and observing pump operation through one complete cycle. For switch settings see the Electrical and Switch Specifications chart on Page 2.
Failure to make this operational check may lead to improper operation, premature failure, and flooding.
OPERATION
Risk of electric shock. Do not handle a pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
1. Shaft seal depends on water for lubrication. Do not operate pump unless it is submerged in water as seal may be damaged if allowed to run dry.
2. Motor is equipped with automatic reset thermal protector. If temperature in motor should rise unduly, switch will cut off all power before damage can be done to motor. When motor has cooled sufficiently, switch will reset automatically and restart motor. If protector trips repeatedly, pump should be removed and checked as to cause of difficulty. Low voltage, long extension cords, clogged impeller, very low head or lift, or a plugged or frozen discharge pipe, etc., could cause cycling.
3. Pump will not remove all water. If operating a pump manually, and suddenly no water comes out of the discharge hose, shut off the unit immediately. The water level is probably very low and the unit has broken prime.
NOTICE: For continuous operation, water depth must be at least 5" (127mm) to prevent the motor from overheating. A fully submerged pump is preferred for proper cooling when a pump runs continuously.
Risk of electric shock. Before attempting to check why unit has stopped operating, disconnect power from unit.
1
E.I. DuPont De Nemours and Company Corporation, Delaware
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Troubleshooting 4
2
Slip the float and then the rod stop onto the rod past the second nib.
1
Mount the bracket onto the switch housing.
4
Attach the switch to the pump as shown.
Vertical Switch Assembly
Rod
Rod Stop
Float
Bracket
Bracket Mounting Screws
Switch
Housing
Pin
3
Insert the rod assembly up into the switch housing and lock into place with the pin.
NOTICE: Be sure the pin holds the
rod into the switch housing or the pump will not shut off.
SYMPTOM PROBABLE CAUSE(S) CORRECTIVE ACTION
Pump won’t start or run. Pump is not plugged in. Check and see if pump is plugged in to a proper outlet.
Blown fuse or tripped breaker. Replace with fuse of proper size. If tripped,reset breaker. Low line voltage. If voltage under recommended minimum, check size of wiring
from main switch on property. If OK, contact power company
or hydro authority. Defective motor. Replace pump. Defective float switch. Replace float switch. Impeller. If impeller won’t turn, remove lower pump body and locate
source of binding.
Float obstructed. Remove obstruction.
Pump starts and stops Backflow of water from piping. Install or replace check-valve. too often.
Faulty float switch. Replace float switch.
Pump won’t shut off. Defective float switch. Replace float switch.
Restricted discharge Remove pump and clean pump and piping. (obstacle or ice in piping).
Float obstructed. Remove obstruction. Restricted intake screen. Remove the pump and clean the intake screen and the
impeller.
Pump operates but Low line voltage. If voltage under recommended minimum, check size of wiring delivers little or no water. from main switch on property. If OK, contact power company
or hydro authority.
Something caught in impeller. Remove the pump and clean out the impeller. Worn or defective parts or Clean impeller if plugged; otherwise replace pump.
plugged impeller. Check valve installed without Drill a 1/16" - 1/8" (1.6mm - 3.2mm) dia. hole between pump
vent hole. discharge & check valve (1-2” above where the discharge
pipe screws into the pump discharge and below the
waterline).
Restricted intake screen. Remove the pump and clean out the intake screen. Check valve is installed either Be sure check valve is installed correctly.
backward or upside down.
TROUBLESHOOTING CHART
For parts or assistance, call Flotec Customer Service at 1-800-365-6832
Repair Parts 5
287 0295 SIM
7
9
6
8
10
1
2
5
4
3
**If motor fails, replace entire pump.
Key No. Part Description Qty. FPSC2150A FPSC3150A
1 Power Cord Assembly 1 PS117-54-TSU PS117-53-TSU 2 Screw 1 U30-955PS U30-955PS 3 Vertical Float Switch Assembly 1 FPS17-66 FPS17-66 4 Screw, #8-32x7/8” Hex Head 4 U30-951PS U30-951PS 5 Motor 1 ** ** 6 Volute 1 PS1-24B PS1-24B 7 Screw, #8-32x5/8” Phillips Pan Head 4 U30-912PS U30-912PS 8 Impeller 1 PS5-272P PS5-20P 9 Baseplate PS4-18P PS4-18P
10 Screws, #8-32 x 1/2” Pan Head 8 U30-571BT U30-571BT
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