Floeter AirWave 2 Operating Instructions Manual
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
Contents
Safety guidelines 2
Air cushion types – Type 7 filler 3
Air cushion types – Type 8 wrapper 4
Machine overview 5
Technical data 5
Recommended settings 6
Accessories and spare parts 8
Initial operation 9
Operating instruction 11
Preset function – quick selection 13
Lock function 14
Change the knife 15
Change the Teflon belt 18
Change the transport belt 21
Film guide pins 24
Error codes 25
Options and expandability 26
Advanced settings 28
To change advanced settings touch at start screen. 28
Enter code “1-3-5”, continue with and choose desired submenu. 28
Maintenance & Cleaning 29
Warranty 30
Declaration of Conformity 30
Support and Service 31
Document version 25.04.2019
1
OPERATING INSTRUCTIONS
Safety guidelines
Please read the safety guidelines and operating instruction closely before using the
machine.
- Turn off the machine and disconnect power before opening the machine or performing
any repair or maintenance work on the machine.
- Switch off the machine if it will not be used for an extended period of time.
- Do not insert any objects into the machine when it is connected to power.
- To prevent the risk of electric shock, ensure that the machine does not come into contact
with liquids.
- Do not operate the machine without the covers for the machine components.
- Keep hair and loose clothing away from the film feed mechanism.
- Place the machine only on surfaces that are adequately large, stable, flat, and horizontal.
This machine is designed for safe operation in compliance with the use, instructions, and
guidelines specified in these operating instruction.
All persons who use this machine must be familiar with the content of these operating instructions and must carefully follow the safety guidelines.
FLOETER shall not be responsible for damage resulting from improper use of the machine
or non-observance of the safety guidelines.
2
OPERATING INSTRUCTIONS
Air cushion types – Type 7 filler
Our standard version – Polyethylene 20 µm
7.1-7.3 with 700 m; 7.4-7.5 with 600 m
Type 7.1 AirWave air cushion filler 100 x 210 mm
Ideal for filling small voids and for use as an intermediate layer
Type 7.2 AirWave air cushion filler 150 x 210 mm
Ideal for filling medium-sized voids and for use as an air cushion ring
Type 7.3 AirWave air cushion filler 200 x 210 mm
Ideal for filling large voids
Type 7.4 AirWave air cushion filler 130 x 300 mm
Ideal for filling large voids
Type 7.5 AirWave air cushion filler 240 x 300 mm
Ideal for filling large voids
All type 7.x are also available as Jumbo rolls with more running meters per roll,
and also in 15µm or 12µm, in pink antistatic version, in our „Heavy Duty“ version made of laminated
material, or as 100% biodegradable material.
Get in touch with us.
3
OPERATING INSTRUCTIONS
Air cushion types – Type 8 wrapper
Our standard version – Polyethylene 20µm
8.1-8.6 with 450 m; 8.3 600 with 300 m
Type 8.1 AirWave wrapper 420mm 2 large chambers
2 large chambers for large volumes and for use as a top layer
Type 8.2 AirWave wrapper 420mm 2 small chambers
2 chambers for moulded components, edge protection, and
wrapping
Type 8.3 AirWave wrapper 420mm 4 chambers
4 chambers for use as an intermediate layer, wrapping, and
envelope
Type 8.4 AirWave wrapper 420mm 8 chambers
8 chambers for use as an envelope and intermediate layer
Type 8.5 AirWave wrapper 420mm 7 wavy chambers
7 chambers for use as an envelope and intermediate layer
Type 8.6 AirWave wrapper 420mm cloud type chambers
4 chambers for use as an envelope and intermediate layer
Type 8.3-600 AirWave wrapper 600mm 6 chambers
6 chambers for use as an envelope and intermediate layer
All type 8.x are also available as Jumbo rolls with more running meters per roll,
and also in 15 µm or 12 µm, in pink antistatic version, in our „Heavy Duty“ version made of laminated
material, or as 100% biodegradable material.
Get in touch with us.
4
OPERATING INSTRUCTIONS
Control panel
Filling pipe for
air supply
Sensor end of film
Film channel
Film roll shaft
Power cord, power switch
Interface for external
control (optional)
Extendable base
Connection jumbo roll
(optional)
Spare part
compartment
Machine overview
holder
Technical data
Power supply: 115-240 V; 50-60 Hz
Power consumption: 200 W
Production speed: 20 m / min resp. 10 m / min
Weight: 6,25 kg
Color: Standard: anthracite / blue (individual on request)
AirWave2 dimensions (l / w / h): 413 / 316 / 232 mm
(extendible base 150mm)
5
OPERATING INSTRUCTIONS
Recommended
Temperature [°C]
Recommended Air
Volume
12m/min
20m/min
°C
°C
7.1
235-250
250-270
30-45
30-50 0 0
7.2
235-250
250-270
30-45
35-50 0 0
7.3
235-250
250-270
35-50
35-50
+0,1
+0,3
7.4
235-250
250-270
35-50
35-50
+0,1
+0,3
7.5
235-250
250-270
40-60
45-65
+0,1
+0,3
*8.1
235-250
-
60-80 - 0 - *8.2
235-250
-
60-80 - 0
-
**8.3
235-250
250-270
70-90
80-95
-0,1
0
**8.4
235-250
250-270
70-90
80-95
-0,1
-0,3
8.5
235-250
250-270
75-95
90-100
-0,1
-0,3
8.6
235-250
250-270
75-95
90-100
-0,3
-0,3
*8.3-600
235-250
-
90-100
-
-0,3
-0,3
ECO
(15µm):
7.1
210-230
230-250
30-45
30-50 0 0
7.2
210-230
230-250
30-45
35-50 0 0
7.3
210-230
230-250
35-50
35-50
+0,1
+0,3
7.4
210-230
230-250
35-50
35-50
+0,1
+0,3
7.5
210-230
230-250
40-60
45-65
+0,1
+0,3
*8.1
210-230
-
60-80 - 0 - *8.2
210-230
-
60-80 - 0
-
**8.3
210-230
230-250
70-90
80-95
-0,1
0
**8.4
210-230
230-250
70-90
80-95
-0,1
-0,3
8.5
210-230
230-250
75-95
90-100
-0,1
-0,3
8.6
210-230
230-250
75-95
90-100
-0,3
-0,3
*8.3-600
210-230
-
90-100
-
-0,3
-0,3
Super
(12µm):
7.1
200-220
220-240
30-45
30-50 0 0
7.2
200-220
220-240
30-45
35-50 0 0
7.3
200-220
220-240
35-50
35-50
+0,1
+0,3
7.4
200-220
220-240
35-50
35-50
+0,1
+0,3
7.5
200-220
220-240
40-60
45-65
+0,1
+0,3
Recommended settings
Cushion
Type
PE
(20µm):
Blowing Time
12m/min 20m/min 12m/min 20m/min
*Recommended speed: 12m/min **Guiding pins recommended
ECO
6
OPERATING INSTRUCTIONS
Recommended
Temperature [°C]
Recommended Air
Volume
12m/min
20m/min
°C
°C
Super
(12µm):
*8.1
200-220
-
60-80
- 0 -
*8.2
200-220
-
60-80
- 0 -
**8.3
200-220
220-240
70-90
80-95
-0,1 0 **8.4
200-220
220-240
70-90
80-95
-0,1
-0,3
8.5
200-220
220-240
75-95
90-100
-0,1
-0,3
8.6
200-220
220-240
75-95
90-100
-0,3
-0,3
*8.3-600
200-220
-
90-100
-
-0,3
-0,3
Heavy
(26µm)
7.1
235-250
250-280
30-45
30-50 0 0
7.2
235-250
250-280
30-45
35-50 0 0
7.3
235-250
250-280
35-50
35-50
+0,1
+0,3
7.4
235-250
250-280
35-50
35-50
+0,1
+0,3
7.5
235-250
250-280
40-60
45-65
+0,1
+0,3
*8.1
235-250
-
60-80
- 0 -
*8.2
235-250
-
60-80
- 0 -
**8.3
235-250
250-280
70-90
80-95
-0,1 0 **8.4
235-250
250-280
70-90
80-95
-0,1
-0,3
8.5
235-250
250-280
75-95
90-100
-0,1
-0,3
8.6
235-250
250-280
75-95
90-100
-0,3
-0,3
*8.3-600
235-250
250-280
90-100
-
-0,3
-0,3
Bio:
7.1
170-180
180-200
30-45
30-50 0 0
7.2
170-180
180-200
30-45
35-50 0 0
7.3
170-180
180-200
35-50
35-50
+0,1
+0,3
7.4
170-180
180-200
35-50
35-50
+0,1
+0,3
7.5
170-180
180-200
40-60
45-65
+0,1
+0,3
*8.1
170-180
-
60-80
- 0 -
*8.2
170-180
-
60-80
- 0 -
**8.3
170-180
180-200
70-90
80-95
-0,1 0 **8.4
170-180
180-200
70-90
80-95
-0,1
-0,3
8.5
170-180
180-200
75-95
90-100
-0,1
-0,3
8.6
170-180
180-200
75-95
90-100
-0,3
-0,3
*8.3-600
170-180
-
90-100
-
-0,3
-0,3
Cushion
Type
ECO
Duty
Blowing Time
12m/min 20m/min 12m/min 20m/min
*Recommended speed: 12m/min **Guiding pins recommended
Listed values are recommendations to warrant durability of machine at good results. These values
should not be exceeded. But temperature and air volume can slightly vary dependent on ambient
conditions or application.
7
OPERATING INSTRUCTIONS
Accessories and spare parts
Power cord (1 pcs)
Hex key (3 pcs)
Teflon belt (1 pcs)
Knife (1 pcs)
Fuse (1 pcs)
Film guide pins (2 pcs)
8
OPERATING INSTRUCTIONS
Initial operation
Switch on machine
Connect power to the machine and switch on the
machine.
The start screen will appear automatically after
approximately 3 seconds on the display.
9
Loading...