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FLIR Systems
Advanced Thermal Solutions
DC019U-F
TITANIUM User Manual
TITANIUM
User Manual
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TITANIUM User Manual
DCO19U-F Titanium User Manual Page 2
PAGE LEFT INTENTIONNALY BLANK
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1. Contents
1. Contents ..............................................................................................3
2. For your safety .....................................................................................4
3. Precautions ..........................................................................................5
4. General Overview.................................................................................6
4.1. Product Overview ............................................................................................ 6
4.2. Packing Contents ............................................................................................ 6
Camera description ................................................................................................. 8
5. Starting with the camera .....................................................................9
5.1. Mounting the camera ..................................................................................... 10
5.2. Installation of the software on the computer ..................................................... 10
5.3. Connecting the camera .................................................................................. 10
5.4. Powering the camera ..................................................................................... 10
5.5. Pointing and focusing..................................................................................... 11
5.6. Camera Power Off ......................................................................................... 11
5.7. Precautions .................................................................................................. 11
5.8. Training ....................................................................................................... 12
6. Using your camera .............................................................................13
6.1. Changing the lens ......................................................................................... 13
6.2. Removing the lens interface ........................................................................... 14
6.3. Filter wheel .................................................................................................. 15
6.3.1. Inserting / removing a filter on the optional filter wheel ............................. 16
6.4. Lockin connection (Optional) .......................................................................... 18
7. Maintenance ......................................................................................19
7.1. Cleaning optical surfaces ................................................................................ 19
7.2. Storing ........................................................................................................ 19
8. Accessories ........................................................................................20
8.1. Additional lenses ........................................................................................... 20
8.2. Long cables .................................................................................................. 20
8.3. Interconnection / transformation cases ............................................................ 20
8.4. Tripods / pan & tilt ........................................................................................ 20
8.5. Filters .......................................................................................................... 20
9. Diagnostics ........................................................................................21
9.1. Diagnostic table ............................................................................................ 21
9.2. How to contact after sales service? .................................................................. 23
10. Technical data ....................................................................................24
10.1. Common Characteristics ................................................................................ 24
10.2. 520M / 550M / 560M Characteristics................................................................ 25
10.3. 530M / 530L / 570M Characteristics ................................................................ 26
10.4. 570L Characteristics ...................................................................................... 26
10.5. Mechanical interface with lens interface ........................................................... 27
10.6. Mechanical interface without lens interface ....................................................... 28
10.7. Electrical interface ......................................................................................... 30
10.7.1. VIDEO connector ................................................................................... 30
10.7.2. Power supply connector ......................................................................... 30
10.7.3. Trigger connector .................................................................................. 31
10.7.4. Lockin connector ................................................................................... 31
10.7.5. Cam LINK connector .............................................................................. 32
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2. For your safety
To ensure no damage to your FLIR Systems equipment, you or other people,
carefully read the following recommendations before using your equipment.
Then keep these instructions in a place easily accessible to all those which will
have to use this camera
The importance of the consequences due to the non-observance of these
instructions is highlighted in the following way:
This icon announces the instructions which MUST be read before
using your FLIR Systems equipment to avoid possible physical
risks.
In the event of dysfunction
of your equipment, stop it
immediately
If you notice smoke or an
unusual odor releasing itself
from your camera or the adapter
sector, disconnect the adapter
sector immediately, taking care
not to burn yourself. To continue
using the equipment in this case
can be dangerous. Immediately
contact FLIR Systems to check.
Do not use your equipment in
a flammable gas
environment
Do not use electronic material in
the presence of flammable gas
because that is likely to cause
an explosion or a fire.
Do not dismount your
material
Touching internal parts of the
camera can be extremely
dangerous. If your camera does
not properly work, it must be
urgently repaired by a qualified
technician.
If your camera opens due to a
fall or any other accident,
unplug the power adaptor and
immediately contact FLIR
Systems.
Use appropriate cables.
Only use dedicated cable
delivered by FLIR Systems to
maintain conformity with your
camera specifications.
CD-ROM
CD containing software and
manuals must not be placed in
audio CD players. Reading it can
cause audition loss or damage
the equipment.
Camera temperature
Depending on climatic
conditions, the camera surfaces
can be hot. Take care when
holding the camera.
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3. Precautions
To maximize the lifetime and get the best use of your FLIR Systems
equipment, observe the following instructions when storing or using it.
Keep it dry
This device will be damaged if
immerged in water or exposed
to high temperatures.
Do not exceed the specified
environmental conditions.
Your equipment may not
function correctly after being
subjected to extreme
environmental conditions
Handle with great care the
lenses and all moving parts.
Avoid abrupt changes of
temperature
Abrupt changes of temperature,
for example, if you enter a
heated place in cold weather
conditions, can cause
condensation inside the device.
Do not drop your camera
The camera may not function
correctly after being subjected
to violent shocks or strong
vibrations.
Handle the objective gently, as
well as connectors. These parts
are particularly fragile.
Do not expose the camera’s
detector to direct visible
light without lens.
The camera performance may
be temporarily degraded.
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4. General Overview
4.1. Product Overview
The TITANIUM camera is especially designed for the most demanding users of
infrared technology, carrying out thermal and radiometric measurements with
the greatest sensitivity, precision and speed. The detector with the format
320x256 or 640x512 offers the greatest sensitivity, while keeping an
extraordinary dynamic range as well as a perfect linearity. The image
frequency is programmable and the sub-windowing modes are simple and
flexible. The integration time is adjustable by increments of 1µs. External
triggering allows the synchronization of the image with the most fleeting of
events.
4.2. Packing Contents
The camera is delivered in a robust transport case.
1 TITANIUM Camera
1 Power Cable
1 USB Cable
1 Waterproof case
Optical cleaning tissue
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1 CD ROM containing software and camera files
1 Camera User Manual
1 Camera Characterization file
Optional :
1 Camera LINK Frame Grabber (Optional)
1 Computer for camera command and image
acquisition. (Optional)
1 or more additional lenses (Optional)
1 lenses interface for Janos lenses (Optional)
1 filter wheel with 4x1 inch filter holder (Optional)
1 Tripod (Optional)
Splitter box for harsh environments (Optional)
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Camera description
Thread for fixing on a plate
Tripod Thread
Power supply connector
External Trigger
Vidéo output
ON/OFF button
Lockin connector (Optional)
GigaEthernet connector (Optional)
Camera LINK connector
Standard M80 Lens interface
Focus motor control for motorized
lens
Temperature sensor connector for
temperature compensated lenses
Handle with accessories interface
(optional)
Internal Filter wheel
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NB: When the camera configured for harsh environments (optional). The following
module comes with the camera:
ON / OFF button
RS232 command
Analog Video
Trigger OUT connector
Connection to Camera
IRIG-B connector
Power IN connector
Trigger IN connector
Trigger/Genlock selector
Genlock IN connector
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5. Starting with the camera
This part explains in detail all steps to be followed before using your camera for
the first time.
5.1. Mounting the camera
Ensure you that the camera is posed on a stable surface or correctly screwed
on the tripod.
5.2. Installation of the software on the computer
Software is pre installed on the computer
See software manual for installation instruction
Install frame grabber drivers, VirCAM acquisition drivers, Camera Command
software CIRRUS & Altair software.
5.3. Connecting the camera
Connect the power cable on connector with the red reference mark.
Connect numerical cable USB or cam LINK, according to your use, between the
camera and the computer.
If required connect the camera to a video monitor in order to control the
image. Use a cable BNC 75 ohms or S-video which you will connect to the
camera by using the video adapter provided with the camera (blue reference
mark)
5.4. Powering the camera
The camera is turned on by pressing the ON/OFF button for 2 seconds. The
camera will then start automatically. After a few seconds, 10s typically, the
system displays a pattern on the video output.
Figure 1 : Pattern
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It is necessary to wait some minutes (approximately 7 minutes) so that the
camera is ready to take infrared images. The pattern is displayed during all this
time.
5.5. Pointing and focusing
Before taking a measurement, ensure that the object is located at the center of
the image and that focusing is optimized.
TITANIUM Cameras could control optional motorized lenses, and focusing is
carried out by using the control buttons in the software.
The installation of a filter in the optical path modifies the
focusing distance.
Refocus after positioning a filter.
5.6. Camera Power Off
The camera is turned off by pressing the ON/OFF button for 2 seconds.
Repeated Power on operations may reduce the lifetime of the
equipment.
It is better to leave the camera operating during intervals of use of
less than 2 hours
5.7. Precautions
Do not exceed specified environmental conditions.
Your equipment risks malfunction after being exposed to extreme
environmental conditions.
Handle with great care the lens and all moving parts
Handle gently any additional lenses, as well as the connectors. These
parts are particularly fragile.
Connection of cables
The connection and disconnection of the cables can be carried out at any
time, camera on or off, computer on or off.
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5.8. Training
This equipment and its use require knowledge of the field of infrared
thermography in order to make best use of the camera and the processing of
acquisitions.
FLIR Systems offers training schemes allowing you to use this equipment to its
full potential. You can contact FLIR Systems in order to establish your training
requirements.
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6. Using your camera
6.1. Changing the lens
Lenses are fragile elements.
Take the greatest care at the time of their handling, particularly on
the level of the lenses.
Lenses can be heavy.
Some lenses weight several hundred grams. Be careful not to be
surprised by its weight.
Lenses are mounted with a M80 thread.
Turn gently the optic counter-clockwise while placing a hand below. It may
be necessary to do some turns.
Place caps on the lens and store it.
Never force on lens.
Check that optics is clean before assembling it in the camera. See
section 7.1 for the maintenance of optics
Remove the caps of the lenses that you wish to use and place it gently into
the thread. Gently insert the lens and turn it clockwise.
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6.2. Removing the lens interface
Lenses are fragile elements.
Take the greatest care at the time of their handling, particularly on
the level of the lenses.
Lenses can be heavy.
Some lenses weight several hundred grams. Be careful not to be
surprised by its weight.
The lens interface of the camera, which also holds the filter wheel
mechanism, can be removed so a custom lens interface can be installed.
Turn gently the optic counter-clockwise while placing a hand below. It may
be necessary to do some turns.
Place caps on the lens and store it.
Never force on lens.
Check that optics is clean before assembling it in the camera. See
section 7.1 for the maintenance of optics
Unscrew the four screws located around the M80 thread using the
appropriate 2.5mm BTR.
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6.3. Filter wheel
Your TITANIUM camera comes with a 4-slots filter wheel. This wheel can be
fitted with several filters at the factory.
You may also want to upgrade the wheel yourself by fitting some additional
filters. For this you’ll need our optional 4-slots “filter removable” wheel.
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6.3.1. Inserting / removing a filter on the optional filter wheel
Filters are fragile elements. Handle them with the greatest care.
Pay attention not to touch a filter’s surface with uncovered fingers –
optical quality would be degraded by any grease or contaminant
deposited on the surface.
Inserting or removing an IR filter requires a proper clean environment
(e.g. clean room).
Use finger cots or gloves for any operation involving a filter.
1. Remove the stops and the slot ring (holding the filter) with a 2.0 flat
head screwdriver,
2. An IR filter has different coatings on each side (usually a metallic
reflective layer and a colored or opaque layer): the metallic layer side
needs to be placed towards the radiation source. Place the filter as
recommended in the slot and secure it with the safety ring,
3. Place the slot ring carefully and tighten it gently.
Stops
Slot ring
Spacer ring
Filter
Titanium optional filter wheel
-
One filter configuration
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Note: there is enough thickness for two filters in one slot (when needed). In this
case, a different spacer ring is inserted between the two filters.
Filter #1
Spacer ring
Filter #2
Slot ring
Stop
Titanium optional filter wheel
-
Two filter configuration
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6.4. Lockin connection (Optional)
To use lockin option, you need an X0502 cable linked to the Titanium lockin
connector.
Lockin
Input Range 10V peak to peak (AC only).
Rand 1
Input Range -5/+5V (AC + DC).
Rand 2
Input Range -5/+5V (AC + DC).
Connect the signal to Lockin for stress measurement and motion
compensation,
Use Rand1 and Rand2 for Random analysis.
NB: These signals can be displayed in Altaïr’s TimingGraph, thus allowing
correlation of the thermal scene to external events.
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7. Maintenance
7.1. Cleaning optical surfaces
The cleaning of all optical elements, in particular when
coated, risks deterioration of it surface
Minimize cleaning by storing the optical elements in their case,
or covering the element and its support by a protective cover
when not used.
Dust cleaning procedure:
Blow dust using a clean and dry gas (ultra jet 2000 gas duster).
If dust remains, take a lens tissue (ref. Melles GRIOT: 18LAB020) and
wipe surface gently in only one direction while making movements in the
figure eight. Repeat the operation.
If dust persists, fold a paper for lens using a grip, soak in propanol-2
RECTAPUR 20 (ref. PROLABO: 839.322) and wipe gently surface in only
one direction while making movements in the figure eight. Repeat the
operation.
Start again previous step with acetone RECTAPUR (ref. PROLABO:
20065293).
Water, finger marks, oil or water spot cleaning:
Finger marks, oil or water spots must be cleaned immediately.
Blow dust using a clean and dry gas (ultra jet 2000 gas duster).
Using lens tissue saturated with propanol-2 RECTAPUR 20 and folded with
one grip, gently wipe surface with the same movements in the form of
eight (and in one direction). Repeat the operation.
Repeat the previous step with acetone RECTAPUR to eliminate the
scratches.
7.2. Storing
Put caps on lenses as soon as you finish using the camera.
Put the camera in its case and store it in a dry cool place, away from dust. Do
not expose the case and its contents to temperatures lower than -40°C (-40°F)
or higher than 70°C (158 °F).
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8. Accessories
At the time of the writing of this handbook, the following optional accessories
were available for this camera. Ask your retailer or FLIR Systems
representative to obtain further details.
8.1. Additional lenses
FLIR Systems offers a range of additional radiometric lenses for the Titanium
camera. These lenses are accompanied by a data sheet. They are assembled in
addition to the lens integrated into the camera.
Note: you can use Janos lenses with our optional Janos lens interface (cf. p.7)
8.2. Long cables
Several lengths of cable are available, up to 50m. FLIR Systems also offers
optical fiber repeaters or Ethernet Gigabit repeaters allowing operation at
several hundred meters.
8.3. Interconnection / transformation cases
Several types of interconnection are available, allowing a transmission of the
commands and digital video through optical fiber, Ethernet Gigabit or Camera
Link.
8.4. Tripods / pan & tilt
FLIR Systems proposes a selection of tripods and motorized turrets for various
uses.
8.5. Filters
We offer a vast range of infrared filters allowing spectral selection and/or
attenuation of radiometric flux.
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9. Diagnostics
If your camera does not function exactly as it should, check the following table
before consulting FLIR Systems after-sales service or your FLIR Systems
representative.
9.1. Diagnostic table
Problem
Action
Surface treatment of lens
is scaled
Performances of optics will be degraded.
Metrological measurements are not guaranteed
any more (Altaïr - image in °C)
Contact FLIR Systems After Sale Service
The cooler does not make
any more noise
First of all, check that the camera is properly
connected and powered. Connections are
correct?
No remake connections
Yes Contact FLIR Systems After Sale Service
The Stirling engine does
not seem to reach its
specified point
It always turns to full power. Check through
CIRRUS software the temperature of the
detector after 10 min of powering. It is close to
temperature specified in the data sheet (+/- 2
K)?
Yes The temperature control is done
correctly, but may be overworking the
Stirling engine. Stay alert to any change
that may require a preventive intervention.
No Contact FLIR Systems After Sales Service
Difficulty installing a
connector
Pins are twisted?
No Engage the connector gently.
Yes Envisage the replacement of the cable.
Contact FLIR Systems After Sales Service
Inconsistency of the IR
image in Altaïr
Have you deactivated all process Plugin (Filter,
threshold...)?
No Deactivate them. Is the image still
inconsistant ?
Yes Check the cable and the connectors.
No The problem is solved.
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Problem
Action
No image (black
screen) but the cooler
functions and the
digital image is
coherent
To check that the boot loader is displayed at
starting on the analog video. Are connections
correct?
No The monitor (or its connector) is at fault
Yes Activate the AGC under CIRRUS. Check the
AGC parameters (Withdraw all the limitations
in gain, offset and ROI). Does video monitor
remain black?
No The problem is solved.
Yes Contact FLIR Systems After Sales Service
No Live image on Altair
Is the camera correctly connected and powered?
No remake connections
Yes Does Cirrus communicate with the camera?
No Contact FLIR Systems After Sales Service
Yes Check that external trigger is deactivated.
Is the problem solved?
No Contact FLIR Systems After Sales Service
No image in external
trigger mode
Check that synchro signal connected to the
camera is LVTTL (0 – 3.3V) under 50 Ohms.
No Adjust the input signal
Yes Is the frequency of the signal in the range
of the camera (from 3Hz to MAX frequency
proposed by CIRRUS)
No Adjust the frequency of the signal
Yes Replace the external signal by a signal
given by a function generator setup to square
signal from 0 to 3.3V under 50Ohms and
25Hz. Do you get an image ?
No Contact FLIR Systems After Sales Service
Yes Check more precisely your synchronization
signal. Eg. : 50 HZ noise, low voltage under
50 Ohms, Rising time to long, etc.
Altair Image presents
lot of noise
Is your scene adapted to the temperature range
in use? (eg. : wall at 20°C with a range of 100 350°C)
No Adjust the temperature range.
Yes Is the optical path clean ? (lens, filter,
elements between the scene and the camera)
No Be careful that your measurement will not
be coherent.
Yes Contact FLIR Systems After Sales Service
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Problem
Action
Defect of image (mosaic)
in corners
Bad quality of NUC or search criteria of Bad
pixels too severe. Remake NUC and BPR.
The problem is solved?
No Contact FLIR Systems After Sales Service
Strongly concentric
image
Do a 1 point NUC to eliminate the Narcissus
effect due to the filter. The problem is solved?
Yes The emissivity of the filmed object is too
low (< 0,75). To give angle with the object with
respect to the camera to remove a Narcissus
effect (the detector is seen by reflection on the
object)
And/or paint the object filmed with a coat of
very good emissivity paint
The image shows bubbles
or honey comb structure
The detector had been exposed to strong visible
light. Store the camera in its case with the lens
cover until the pattern disappear. It can take
from a couple of hour to up to few days,
depending on the exposition.
The problem is solved?
No Contact FLIR Systems After Sales Service
9.2. How to contact after sales service?
Before contacting the after sales service or your representative, note the serial
number located on the camera. A FLIR Systems engineer will discuss the
procedure with you.
FLIR Systems after sales service is reachable at the address:
customer@flir.fr
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10. Technical data
10.1. Common Characteristics
Cooling Type
Integral Stirling cooler
Cooling Time
< 7mn @ 25°C ambient
Camera External Trigger
LVTTL (<300ns Jitter)
Frame rate resolution
0.1Hz step
Integration Time
3µs to 20000 µs programmable, 1µs Step
Power Supply
12 VDC / 5A
Power consumption
50W in cool down mode, 30W in steady state mode
Analog Video
PAL (50Hz) or NTSC (60Hz)
Remote Control
GigE / Camera LINK
Overall dim, (mm)
253x130x168 (w/o lens)
Weight (W/O lens)
4.950 kg
Water & humidity
IP54
Operational temperature
range
-20°C +55°C
Motorized filter wheel
4 slots
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10.2. 520M / 550M / 560M Characteristics
Detector Materials
520M
550M
560M
Detector Materials
InSb
Number or Pixels
320x256 pixels
640x512 pixels
Spectral Response
3.6µm – 5.1µm (1.5-5.1µm
optional)
3.6µm – 5.1µm
(1.5-5.1µm
optional)
Sub Windowing
160x128 pixels
64x120 pixels
64x8 pixels
160x128 pixels
64x128 pixels
64x4 pixels
User defined
320x256 pixels
160x128 pixels
16x4 pixels
User defined
Frame Rate
up to 175Hz Full
Frame
11kHz@64x8
up to 383Hz Full
Frame –
20kHz@64x4
up to 100Hz Full
Frame –
4980Hz@16x4
Image Capture
Snapshot
Integrate then
Read mode
(ITR)
Snapshot
Integrate While Read mode (IWR)
Integrate Then Read mode (ITR)
Pitch
30µm x 30µm
15µm x 15µm
NETD
<25mK @ 25°C (20mK Typical)
Aperture
F/3
Digital Video
USB2 /
CamLINK /
GigE Ethernet
(Optional)
CamLINK /
GigE Ethernet (Optional)
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10.3. 530M / 530L / 570M Characteristics
Detector Materials
530M
530L
570M
Detector Materials
MCT
Number or Pixels
320x256 pixels
640x512 pixels
Spectral Response
3.7µm-4.8µm
7.7µm-9.3µm
3.7µm-4.8µm
Sub Windowing
160x128 pixels & 80x64 pixels &
User defined (64x2 min)
320x256 pixels
160x128 pixels
User defined
Frame Rate
up to 250Hz Full Frame
up to 117Hz Full
Frame
Image Capture
Snapshot Integrate then Read
mode (ITR)
Snapshot
Integrate While
Read mode
(IWR)
Integrate Then
Read mode
(ITR)
Pitch
30µmx30µm
15µmx15µm
NETD
<20mK @25°C
& 1300µs IT
without filter
<25mK @25°C
& 350µs IT
without filter
<18mK @25°C
& without filter
Aperture
F/2
Digital Video
USB (for commands)
/ CamLINK / GigE Ethernet (Optional)
10.4. 570L Characteristics
Detector Materials
570L
Detector Materials
QWIP
Number or Pixels
640x512 pixels
Spectral Response
7.5µm–9.1µm
Image Capture
Snapshot
Integrate While Read mode (IWR)
Integrate Then Read mode (ITR)
Pitch
20µmx20µm
Digital Video
CamLINK / GigE Ethernet (Optional)
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10.5. Mechanical interface with lens interface
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10.6. Mechanical interface without lens interface
10.7.
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10.8.
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Electrical interface
10.8.1. VIDEO connector
Connector reference: LEMO ERP1S306CLN
Mating part: LEMO FFA1S306CLAC42Z
Signal Characteristic: 75 Ohms
10.8.2. Power supply connector
Connector reference: LEMO ECP1S302CLN
Mating part: LEMO FFA1S302CLAC52
Signal
Pin
#
Composite_Video
1
GND
2
SVideo_Chroma
3
GND
4
SVideo_Lumi
5
TX
6
Signal
Pin
#
GND
1
+12V
2
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10.8.3. Trigger connector
Connector reference: LEMO ECP0S304CLN
Mating part: LEMO FFA0S304CLAC42Z
Signal Characteristic: 50 Ohms
10.8.4. Lockin connector
Connector reference: LEMO ECP1S305CLN
Mating part: LEMO FFA1S305CLAC42Z
Signal Characteristic: 10 MOhms
Signal
Pin
#
characteristic
Trigger OUT
1
LVTTL – 3.3V
GND 2
Trigger IN
3
LVTTL – 3.3V
GND 4
Signal
Pin
#
characteristic
Lockin
1
0/+10V AC only
GND
2
Random1
3
-5/+5V DC + AC
GND
4
Random2
5
-5/+5V DC + AC
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10.8.5. Cam LINK connector
Connector reference: 3M MDR26
Mating cable:
Signal
Pin
#
Signal
Pin
#
Inner Shield
1
Inner Shield
14
X0-
2
X0+
15
X1-
3
X1+
16
X2-
4
X2+
17
Xclk-
5
Xclk+
18
X3-
6
X3+
19
SerTC+
7
SerTC-
20
SerTFG-
8
SerTFG+
21
CC1-
9
CC1+
22
CC2-
10
CC2+
23
CC3-
11
CC3+
24
CC4-
12
CC4+
25
Inner shield
13
Inner shield
26
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