FLIR ThermaCAM P65 HS User Manual

Page 1
99 Washington Street Melrose, MA 02176
Phone 781-665-1400 Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com
ThermaCAM™ P65 HS
User’s manual
Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
Page 2
Legal disclaimer
All products manufactured by FLIR Systems are warranted against defective materials and workmanship for a period of one (1) year fromthe delivery date of the original purchase, provided such products have been under normal storage, use and service, and in accordance with FLIR Systems instruction.
All products not manufactured by FLIR Systems included in systemsdelivered by FLIR Systems to the original purchaser carrythe warranty, if any, of the particular supplier only and FLIR Systems has no responsibilitywhatsoever for such products.
The warranty extends only to the original purchaser and is not transferable. It is not applicable to any product which has been subjected to misuse, neglect, accident or abnormal conditions of operation. Expendable parts are excluded from the warranty.
In the case of adefect in a product coveredby this warranty theproduct must not be furtherused in order toprevent additional damage. The purchaser shall promptly report any defect to FLIR Systems or this warranty will not apply.
FLIR Systems will, at its option, repair or replace any such defective product free of charge if, upon inspection, it proves to be defective in material or workmanship and provided that it is returned to FLIR Systems within the said one-year period.
FLIR Systems has no other obligation or liability for defects than those set forth above. No other warranty is expressed or implied. FLIR Systems specifically disclaims the implied warranties of merchantability and fitness for a
particular purpose. FLIR Systems shall not be liable for any direct, indirect, special, incidentalor consequential loss or damage, whether based on contract, tort
or any other legal theory.
Copyright
© FLIR Systems,2006. All rights reservedworldwide. No parts ofthe softwareincluding sourcecode may be reproduced, transmitted,transcribed or translated into any language or computer language in any form or by any means, electronic, magnetic, optical, manual or otherwise, without the prior written permission of FLIR Systems.
This manual must not, in whole or part, be copied, photocopied, reproduced,translated or transmitted to any electronicmedium or machine readable form without prior consent, in writing, from FLIR Systems.
Names and marks appearing on the products herein are either registered trademarks or trademarksof FLIR Systems and/or its subsidiaries. All othertrademarks, tradenames or company namesreferenced herein are usedfor identification only and arethe propertyof their respective owners.
Quality assurance
The Quality Management System under which these products are developed and manufactured has been certified in accordance with the ISO 9001 standard.
FLIR Systems is committed to a policy of continuous development; therefore we reserve the right to make changes and improvements on any of the products described in this manual without prior notice.
Patents
This product is protected by patents, design patents, patents pending, or design patents pending. One or several of the following patents, design patents, patents pending, or design patents pending apply to the products and/or features
described in this manual:
Reg. No.StatusDesignation
00809178.1ApplicationChina
01823221.3ApplicationChina
01823226.4ApplicationChina
235308Design PatentChina
ZL02331553.9Design PatentChina
ZL02331554.7Design PatentChina
200530018812.0PendingChina
1188086PatentEPC
01930377.5ApplicationEPO
01934715.2ApplicationEPO
27282912ApplicationEPO
000279476-0001Design PatentEU
1188086PatentFrance
viii Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
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Reg. No.StatusDesignation
60004227.8PatentGermany
106017Design PatentGreat Britain
3006596Design PatentGreat Britain
3006597Design PatentGreat Britain
1188086PatentGreat Britain
DM/057692Design PatentInternational
DM/061609Design PatentInternational
2000-620406ApplicationJapan
2002-588123ApplicationJapan
2002-588070ApplicationJapan
1144833Design PatentJapan
1182246Design PatentJapan
1182620Design PatentJapan
2005-020460PendingJapan
PCT/SE01/00983ApplicationPCT
PCT/SE01/00984ApplicationPCT
PCT/SE02/00857ApplicationPCT
PCT/SE03/00307ApplicationPCT
PCT/SE/00/00739ApplicationPCT
0302837-0ApplicationSweden
68657Design PatentSweden
75530Design PatentSweden
518836PatentSweden
522971PatentSweden
524024PatentSweden
09/576266ApplicationU.S.
10/476,217ApplicationU.S.
10/476,760ApplicationU.S.
466540Design PatentU.S.
483782Design PatentU.S.
484155Design PatentU.S.
5,386,117PatentU.S.
5,637,871PatentU.S.
5,756,999PatentU.S.
6,028,309PatentU.S.
6,707,044PatentU.S.
6,812,465PatentU.S.
Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
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Reg. No.StatusDesignation
29/233,400PendingU.S.
x Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX 781.665.0780 - TestEquipmentDepot.com
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Table of contents

11 Warnings & cautions ......................................................................................................................
32 Important note about this manual .................................................................................................
53 Welcome! .........................................................................................................................................
63.1 About FLIR Systems .............................................................................................................
83.1.1 A few images from our facilities ............................................................................
103.2 Comments & questions ........................................................................................................
114 Packing list ......................................................................................................................................
135 System overview .............................................................................................................................
176 Connecting system components ..................................................................................................
176.1 Front connectors ..................................................................................................................
186.2 Rear connectors ...................................................................................................................
196.3 Finding the IP address for cameras connected via FireWire: Method 1 .............................
206.4 Finding the IP address for cameras connected via FireWire: Method 2 .............................
217 Introduction to thermographic inspections of electrical installations ......................................
217.1 Important note ......................................................................................................................
217.2 General information ..............................................................................................................
217.2.1 Introduction ...........................................................................................................
227.2.2 General equipment data .......................................................................................
237.2.3 Inspection .............................................................................................................
237.2.4 Classification & reporting ......................................................................................
247.2.5 Priority ...................................................................................................................
247.2.6 Repair ....................................................................................................................
257.2.7 Control ..................................................................................................................
267.3 Measurement technique for thermographic inspection of electrical installations ...............
267.3.1 How to correctly set the equipment .....................................................................
267.3.2 Temperature measurement ...................................................................................
287.3.3 Comparative measurement ..................................................................................
297.3.4 Normal operating temperature .............................................................................
307.3.5 Classification of faults ...........................................................................................
327.4 Reporting ..............................................................................................................................
347.5 Different types of hot spots in electrical installations ...........................................................
347.5.1 Reflections ............................................................................................................
347.5.2 Solar heating .........................................................................................................
357.5.3 Inductive heating ...................................................................................................
357.5.4 Load variations ......................................................................................................
367.5.5 Varying cooling conditions ...................................................................................
377.5.6 Resistance variations ............................................................................................
377.5.7 Overheating in one part as a result of a fault in another ......................................
397.6 Disturbance factors at thermographic inspection of electrical installations ........................
397.6.1 Wind ......................................................................................................................
397.6.2 Rain and snow ......................................................................................................
407.6.3 Distance to object .................................................................................................
417.6.4 Object size ............................................................................................................
437.7 Practical advice for the thermographer ................................................................................
437.7.1 From cold to hot ...................................................................................................
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8.2.4 Navigating between the internal camera memory and external CompactFlash™
card .......................................................................................................................
437.7.2 Rain showers ........................................................................................................
437.7.3 Emissivity ..............................................................................................................
447.7.4 Reflected apparent temperature ...........................................................................
447.7.5 Object too far away ...............................................................................................
458 Tutorials ...........................................................................................................................................
458.1 Switching on & switching off the camera .............................................................................
468.2 Working with images & folders .............................................................................................
468.2.1 Acquiring an image ...............................................................................................
468.2.2 Opening an image ................................................................................................
468.2.3 Deleting one or several images ............................................................................
46
478.2.5 Navigating in folders .............................................................................................
478.2.6 Create a new folder ...............................................................................................
488.2.7 Freezing & unfreezing an image ...........................................................................
488.2.8 Saving an image ...................................................................................................
488.3 Working with measurements ................................................................................................
488.3.1 Laying out & moving a spot ..................................................................................
488.3.2 Laying out & moving an box .................................................................................
498.3.3 Laying out & moving a circle ................................................................................
498.3.4 Laying out & moving a line ...................................................................................
498.3.5 Creating & changing an isotherm ........................................................................
508.3.6 Resizing a measurement marker ..........................................................................
508.3.7 Moving a measurement marker ............................................................................
528.4 Working with alarms .............................................................................................................
528.4.1 Setting the reference temperature ........................................................................
538.4.2 Setting up a silent alarm .......................................................................................
538.4.3 Setting up an audible alarm .................................................................................
558.5 Creating a text comment file ................................................................................................
568.6 Changing level & span .........................................................................................................
568.6.1 Changing the level ................................................................................................
568.6.2 Changing the span ...............................................................................................
578.7 Changing system settings ....................................................................................................
578.7.1 Changing the language ........................................................................................
578.7.2 Changing the temperature unit .............................................................................
578.7.3 Changing the date format .....................................................................................
578.7.4 Changing the time format .....................................................................................
588.7.5 Changing date & time ...........................................................................................
598.8 Working with the camera ......................................................................................................
598.8.1 Mounting an additional lens .................................................................................
608.8.2 Camera setup when using the Protective Window (P/N 1 194 977) ....................
608.8.3 Focusing the camera using autofocus .................................................................
608.8.4 Focusing the camera manually ............................................................................
608.8.5 Using the electronic zoom ....................................................................................
618.8.6 Inserting & removing the battery ..........................................................................
618.8.6.1 Inserting the battery ..........................................................................
618.8.6.2 Removing the battery ........................................................................
628.8.7 Removing & attaching the remote control from the camera handle ...................
628.8.7.1 Removing the remote control ...........................................................
628.8.7.2 Attaching the remote control ............................................................
659 Camera overview ............................................................................................................................
659.1 Camera parts ........................................................................................................................
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759.2 Keypad buttons & functions .................................................................................................
779.3 Autofocus ..............................................................................................................................
789.4 IrDA infrared communication link .........................................................................................
799.5 Camera status LCD ..............................................................................................................
809.6 Laser LocatIR ........................................................................................................................
819.7 Visual camera .......................................................................................................................
8310 Camera program .............................................................................................................................
8310.1 Screen objects ......................................................................................................................
8310.1.1 Result table ...........................................................................................................
8410.1.2 Status bar ..............................................................................................................
8410.1.3 Temperature scale ................................................................................................
8410.1.4 System messages .................................................................................................
8410.1.4.1 Status messages ...............................................................................
8510.1.4.2 Warning messages ...........................................................................
8610.2 Menu system ........................................................................................................................
8610.2.1 Navigating in the menu system ............................................................................
8710.2.2 File menu ..............................................................................................................
8710.2.2.1 Images ...............................................................................................
8810.2.2.2 Save ...................................................................................................
8910.2.2.3 Copy to card ......................................................................................
8910.2.2.4 Periodic save .....................................................................................
8910.2.2.5 Burst recording ..................................................................................
9110.2.2.6 Voice comment .................................................................................
9210.2.2.7 Text comment ....................................................................................
9710.2.2.8 Image description .............................................................................
9810.2.3 Analysis menu .......................................................................................................
9810.2.3.1 Edit mode ..........................................................................................
9810.2.3.2 Add spot ............................................................................................
10010.2.3.3 Add box .............................................................................................
10210.2.3.4 Add circle ..........................................................................................
10410.2.3.5 Add line .............................................................................................
10710.2.3.6 Add isotherm .....................................................................................
10910.2.3.7 Add diff ..............................................................................................
10910.2.3.8 Ref temp ............................................................................................
10910.2.3.9 Remove all .........................................................................................
11010.2.3.10 Obj par ...............................................................................................
11010.2.3.11 Deactivate local par. ..........................................................................
11110.2.4 Image menu ..........................................................................................................
11110.2.4.1 Visual/IR .............................................................................................
11110.2.4.2 Freeze/Live ........................................................................................
11110.2.4.3 Range ................................................................................................
11110.2.4.4 Level/Span .........................................................................................
11210.2.4.5 Manual adjust / Continuous adjust ...................................................
11210.2.4.6 Palette ................................................................................................
11210.2.4.7 Hide graphics ....................................................................................
11210.2.4.8 Add visual marker .............................................................................
11310.2.5 Setup menu ...........................................................................................................
11310.2.5.1 Image .................................................................................................
11610.2.5.2 Difference ..........................................................................................
11710.2.5.3 Save ...................................................................................................
11910.2.5.4 Alarm .................................................................................................
12010.2.5.5 Digital video .......................................................................................
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12010.2.5.6 Bluetooth® ........................................................................................
12110.2.5.7 Power .................................................................................................
12210.2.5.8 Status bar ..........................................................................................
12310.2.5.9 Buttons ..............................................................................................
12410.2.5.10 Date/time ...........................................................................................
12410.2.5.11 Local settings ....................................................................................
12510.2.5.12 Camera info .......................................................................................
12510.2.5.13 Profile .................................................................................................
12510.2.5.14 Factory default ...................................................................................
12711 Folder and file structure ...............................................................................................................
12912 Electrical power system .................................................................................................................
13012.1 Internal battery charging ......................................................................................................
13112.2 External battery charging .....................................................................................................
13212.3 Battery safety warnings ........................................................................................................
13513 A note on LEMO connectors .........................................................................................................
13513.1 How to connect & disconnect LEMO connectors ................................................................
13714 Maintenance & cleaning ................................................................................................................
13714.1 Camera body, cables & accessories ....................................................................................
13714.2 Lenses ...................................................................................................................................
13915 Troubleshooting ..............................................................................................................................
14116 Technical specifications & dimensional drawings ......................................................................
14116.1 Imaging performance ...........................................................................................................
14116.2 Detector ................................................................................................................................
14116.3 Image presentation ...............................................................................................................
14116.4 Temperature ranges .............................................................................................................
14216.5 Correction parameters ..........................................................................................................
14216.6 Laser LocatIR ........................................................................................................................
14216.7 Electrical power system ........................................................................................................
14216.8 Environmental specifications ...............................................................................................
14316.9 Physical specifications .........................................................................................................
14316.10 Interfaces & connectors .......................................................................................................
14416.11 Pin configurations .................................................................................................................
14416.11.1 RS-232/USB connector ........................................................................................
14516.11.2 Remote control connector ....................................................................................
14616.11.3 Power connector ...................................................................................................
14616.11.4 CVBS connector ...................................................................................................
14616.11.5 FireWire connector ...............................................................................................
14816.12 Relationship between fields of view and distance ...............................................................
16316.13 Basic dimensions – battery charger .....................................................................................
16416.14 Basic dimensions – battery ..................................................................................................
16516.15 Basic dimensions – remote control ......................................................................................
16616.16 Basic dimensions – camera .................................................................................................
16716.17 Basic dimensions – camera .................................................................................................
16816.18 Basic dimensions – camera .................................................................................................
16916.19 Basic dimensions – video lamp ............................................................................................
17117 Glossary ...........................................................................................................................................
17518 Thermographic measurement techniques ...................................................................................
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17518.1 Introduction ..........................................................................................................................
17518.2 Emissivity ..............................................................................................................................
17618.2.1 Finding the emissivity of a sample .......................................................................
17618.2.1.1 Step 1: Determining reflected apparent temperature .......................
17818.2.1.2 Step 2: Determining the emissivity ...................................................
17918.3 Reflected apparent temperature ..........................................................................................
17918.4 Distance ................................................................................................................................
17918.5 Relative humidity ..................................................................................................................
17918.6 Other parameters ..................................................................................................................
18119 History of infrared technology ......................................................................................................
18520 Theory of thermography ................................................................................................................
18520.1 Introduction ...........................................................................................................................
18520.2 The electromagnetic spectrum ............................................................................................
18620.3 Blackbody radiation ..............................................................................................................
18720.3.1 Planck’s law ..........................................................................................................
18820.3.2 Wien’s displacement law ......................................................................................
19020.3.3 Stefan-Boltzmann's law .........................................................................................
19020.3.4 Non-blackbody emitters .......................................................................................
19320.4 Infrared semi-transparent materials .....................................................................................
19521 The measurement formula .............................................................................................................
20122 Emissivity tables .............................................................................................................................
20122.1 References ............................................................................................................................
20122.2 Important note about the emissivity tables ..........................................................................
20122.3 Tables ....................................................................................................................................
217Index ................................................................................................................................................
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xvi Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX 781.665.0780 - TestEquipmentDepot.com
Page 11

1 Warnings & cautions

10474103;a1
This equipment generates, uses, and can radiate radio frequency energy and if
not installed and used in accordance with the instruction manual, may cause inter­ference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference.
An infrared camera is a precision instrument and uses a very sensitive IR detector.
Pointing the camera towards highly intensive energy sources – such as devices emitting laser radiation, or reflections from such devices – may affect the accuracy of the camera readings, or even harm – or irreparably damage – the detector. Note that this sensitivity is also present when the camera is switched off and the lens cap is mounted on the lens.
Each camera from FLIR Systems is calibrated prior to shipping. It is advisable that
the camera is sent in for calibration once a year.
For protective reasons, the LCD (where applicable) will be switched off if the detector
temperature exceeds +60 °C (+149 °F) and the camera will be switched off if the detector temperature exceeds +68 °C (+154.4 °F).
The camera requires a warm-up time of 5 minutes before accurate measurements
(where applicable) can be expected.
In certain outdoor conditions, the sun can enter the eyepiece and cause damage
to the LCD. Use an eyepiece protector when you expect to be using the camera for extended periods of time in outdoor sunlit environments.
Changes or modifications not expressly approvedby FLIR Systemsvoids the user’s
authority to operate the equipment.
Note regarding Bluetooth® option MA9C: This equipment has been tested and
found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonableprotection against
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1 – Warnings & cautions
1
harmful interference in a residential installation.This equipment generates, uses and can radiate radio frequencyenergy and, ifnot installed andused in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular instal­lation. If this equipment does cause harmful interference to radio or television re­ception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna
Increase the separation between the equipment and receiver
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected Consult the dealer or an experienced radio/TV technician for help
Containing FCC ID: RZQ1195256.
2 Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
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2 Important note about this manual

As far as it is practically possible, FLIR Systems configures each manual to reflect each customer’s particular camera configuration. However, please note the following exceptions:
The packing list is subject to specific customerconfiguration and maycontain more
or less items
FLIR Systems reserves theright to discontinue models,parts and accessories, and
other items, or change specifications at any time without prior notice
In some cases, the manual may describe features that are not available in your
particular camera configuration
Depending on your camera configuration, Bluetooth® may be an extra option.
2
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2 – Important note about this manual
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INTENTIONALLY LEFT BLANK
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3 Welcome!

Thank you for choosing the ThermaCAM™ P65 HS infrared camera. The ThermaCAM™P65 HS infrared condition monitoring system consistsof an infrared
camera with a built-in 36 mm lens, a visual color camera, a laser pointer, an IrDA (in­frared communications link), a 4" color LCD on a removable remote control, and a range ofaccessories. The infrared camerameasures and images the emitted infrared radiation from an object. The fact that radiation is a function of object surface temper­ature makes it possible for the camera to calculate and show this temperature.
The ThermaCAM™ P65 HS camera is dust- and splash-proof and tested for shock and vibration for use in the most demanding field conditions. It is a handheld, truly portable camera, which is lightweight and operates for more than two hours on one battery pack. A high-resolution color image (infrared & visual) is provided in real-time either in the integral viewfinder or on the remote control LCD.
The camera is very easy to use and is operated by using a few buttons which are conveniently placed on the camera, allowing fingertip control of major functions. A built-in menu system also gives easy access to the advanced, simple-to-use camera software for increased functionality.
To document the object under inspection it is possible to capture and store images on aremovable CompactFlash card or in the camera's internal flash memory. It is also possible to store, together with every image, voice comments by using the headset connected tothe camera, ortext comments, byselecting these from a file with prede­fined text comments. The images can be analyzed either in the field by using the real­time measurement markers built into the camera software, or in a PC by using FLIR Systems's software for infrared analysis and reporting.
3
The ThermaCAM™ P65 HS also features recording of infrared images at a very high speed, using FireWire.
In the PC, the images can not only be viewed and analyzed, but the voice comments can also be played back. FLIR Systems’s software makes it very easy to create complete survey reports (containing numerous infrared images, photos, tables etc.) from the inspections.
Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006 5
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3 – Welcome!

3.1 About FLIR Systems

With over 40 years experience in IR systems and applications development, and over 30 000 infrared cameras in use worldwide, FLIR Systems is the undisputed global commercial IR industry leader.
10380703;a2
3
Figure 3.1 FLIR Systems, Boston, USA, FLIR Systems, Danderyd, Sweden, and FLIR Systems, Portland,
USA.
10570303;a2
Figure 3.2 Indigo Operations,Niceville, USA, and Indigo Operations,Santa Barbara,USA. Indigo Operations is a division of FLIR Systems.
As pioneers in the IR industry, FLIR Systems has a long list of ‘firsts’ the world of in­frared thermography:
1965: 1st thermal imaging system for predictive maintenance (Model 650).
1973: 1st battery-operated portable IR scanner for industrial applicationspredictive
maintenance (Model 750).
1975: 1st TV compatible system (Model 525).
1978: 1st dual-wavelength scanning system capable of real-time analog recording
of thermal events (Model 780). Instrumental in R & D market development.
1983: 1st thermal imaging and measurement system with on-screen temperature
measurement.
1986: 1st TE (thermo-electrically) cooled system.
1989: 1st single-piece infrared camera system for PM (predictive maintenance)
and R & D (research & development) with on-board digital storage.
1991: 1st Windows-based thermographic analysis and reporting system.
1993: 1st Focal Plane Array (FPA) system for PM and R & D applications.
1995: 1st full-featured camcorder style FPA infrared system (ThermaCAM).
1997: 1st: uncooled microbolometer-based PM/R & D system.
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3 – Welcome!
2000: 1st thermography system with both thermal and visual imaging.
2000: 1st thermography system to incorporate thermal/visual/voice and text data
logging.
2002: 1st automated thermography system (model P60) to feature detachable re-
motely controllable LCD, JPEG image storage, enhanced connectivity including USB and IrDA wireless, thermal/visual/voice and text data logging.
2002: 1st low-cost ultra-compact hand-held thermography camera (E series).
Revolutionary, ergonomic design, lightest IR measurement camera available.
2003: 1st low-cost, ultra-compact infrared camera for fixed installation intended for
automation and security applications. Exceptionally user-friendly due to standard interfaces and extensive built-in functionality.
2004: 1st camera models specially designed for building thermography (B1, B2
and B20)
10401603;a3
3
Figure 3.3 LEFT: FLIR Systems Thermovision® Model 661. The photo is taken on May 30th, 1969 at the
distribution plant near Beckomberga, in Stockholm, Sweden. The camera weighed approx. 25 kg (55 lb), the oscilloscope 20 kg (44 lb), the tripod 15 kg (33 lb). The operator also needed a 220 VAC generator set, and a 10 L (2.6 US gallon)jar with liquidnitrogen. To the left of the oscilloscope thePolaroid attachment (6 kg/13 lb) can be seen. RIGHT: FLIR Systems ThermaCAM Model E2 from 2002 – weight: 0.7 kg (1.54 lb), including battery.
With this tradition of unparalleled technical excellence and innovative achievements, FLIR Systems continues to develop new infrared products, educational venues and applications expertise to meet the diverse demands of thermographers worldwide.
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3 – Welcome!

3.1.1 A few images from our facilities

10401303;a1
3
Figure 3.4 LEFT: Development of system electronics; RIGHT: Testing of an FPA detector
10401403;a1
Figure 3.5 LEFT: Diamond turning machine; RIGHT: Lens polishing
8 Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
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3 – Welcome!
10401503;a1
Figure 3.6 LEFT: Testing of IR cameras in the climatic chamber; RIGHT: Robot for camera testing and calibration
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3 – Welcome!

3.2 Comments & questions

FLIR Systems is committed to a policy of continuous development, and although we have tested and verified the information in this manual to the best of our ability, you may find that features and specifications have changed since the time of printing. Please let us know about any errors you find, as well as your suggestions for future editions, by sending an e-mail to:
3
documentation@flir.se
Do not use this e-mail address for technical support questions. Technical support is handled by FLIR Systems local sales offices.
10 Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX 781.665.0780 - TestEquipmentDepot.com
Page 21

4 Packing list

The ThermaCAM™ P65 HS and its accessories are delivered in a hard transport case which typically contains the items below. On receipt of the transport case, inspect all items andcheck them againstthe delivery note. Any damaged itemsmust be reported to the local FLIR Systems representative immediately.
QtyPart numberDescription
11 195 3464" LCD/remote control
11 909 820Adapter for CompactFlash card
21 195 268Battery
11 195 267Battery charger
11 910 017CompactFlash card
11 909 775CVBS video cable
11 909 813FireWire cable 4/4
11 909 812FireWire cable 4/6
4
Headset withBluetooth® wireless technol­ogy
Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006 11
1 910 218
1 910 219
1 910 213
1One of the following part numbers:
11 195 317Lens cap for camera body
11558240Operator’s manual
11 909 528Power supply
1117 132Shoulder strap
1Configuration-dependentThermaCAM™ P65 HS
11 195 314USB cable
11 195 994Video lamp
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4 – Packing list
4
INTENTIONALLY LEFT BLANK
12 Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
Page 23

5 System overview

This system overview shows all accessories that are possible to order for a Therma­CAM™ P65 HS.
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5
Figure 5.1 System overview
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5 – System overview
Figure 5.2 Explanations of callouts
5
Description of partPart No.Callout
Protective plastic window194 5601
Protective window1 194 9772
124 mm IR lens194 5793
72 mm IR lens194 1764
18 mm IR lens194 4015
9.0 mm IR lens194 7026
64/150 close-up IR lens194 5337
34/80 close-up IR lens1 194 9788
50 μm IR lens1 700 5009
Battery1 195 26810
2-bay battery charger1 195 26711
External power supply1 909 52812
Automotive (cigarette lighter) 12 VDC adapter1 195 14313
Shoulder strap117 13214
Adapter for CompactFlash™ card1 909 82015
CompactFlash™ card1 909 65316
Protective cap for RS-232/USB connector1 910 23317
USB cable1 195 31419
RS-232 cable1 195 31320
CVBS cable (composite video cable)1 909 77522
FireWire cable 4/41 909 81224
FireWire cable 4/61 909 81325
Remote control1 195 34626
Video lamp1 195 99427
IrDA infrared communication link28
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5 – System overview
Description of partPart No.Callout
29
One of the following part numbers:
1 910 218
1 910 219
1 910 213
Headset with Bluetooth® wireless technology Depending on your camera configuration, this
feature may be an extra option.
5
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5 – System overview
5
INTENTIONALLY LEFT BLANK
16 Publ. No. 1558240 Rev. a156 – ENGLISH (EN) – March 1, 2006
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6 Connecting system components

6.1 Front connectors

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Figure 6.1 How to connect system components: Front connectors
Figure 6.2 Explanations of callouts
ExplanationCallout
6
1
2
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USB or RS-232 cable. The connector on the camera is also used as a connector for the video lamp.
Bluetooth® antenna For information about connecting a headset featuring Bluetooth® wireless tech-
nology, see section 10.2.5.6 – Bluetooth® on page 120. Depending on your camera configuration, this feature may be an extra option.
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6 – Connecting system components

6.2 Rear connectors

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6
Figure 6.3 How to connect system components: Rear connectors
Figure 6.4 Explanations of callouts
ExplanationCallout
FireWire cable1
CompactFlash card1
Power supply cable2
CVBS cable (i.e. composite video)3
Remote control cable4
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6 – Connecting system components

6.3 Finding the IP address for cameras connected via FireWire: Method 1

ActionStep
On the camera, look for the serial number and write it down.1
2
The address for the camera is ircamXXXXX, where XXXXX are the five last figures in the serial number.
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6 – Connecting system components

6.4 Finding the IP address for cameras connected via FireWire: Method 2

ActionStep
1
In the command window, type ipconfig. This will typicallydisplay two networks – the camera network and the PC network:
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6
2
Look for the Default Gateway number for Connection specific DNS suffix: IN­FRARED and write it down.
The address for the camera is this number.3
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Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX 781.665.0780 - TestEquipmentDepot.com
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7 Introduction to thermographic
inspections of electrical installations

7.1 Important note

All camera functions and features that are described in this section may not be sup­ported by your particular camera configuration.
Electrical regulations differ from country to country. For that reason, the electrical procedures described in this section may not be the standard of procedure in your particular country. Also, in manycountries carrying out electrical inspections requires formal qualification. Always consult national or regional electrical regulations.

7.2 General information

7.2.1 Introduction

Today, thermography is a well-established technique for the inspection of electrical installations. This was the first and still is the largest. the largest application of ther­mography. The infrared camera itself has gone through an explosive development and we can say that today, the 8th generation of thermographic systems is available. It all began in 1964, more than 40 years ago. The technique is now established throughout the whole world. Industrialized countries as well as developing countries have adopted this technique.
Thermography, in conjunction with vibration analysis, has over the latest decades been the main method for fault diagnostics in the industry as a part of the preventive maintenance program. The great advantage with these methods is that it is not only possible to carry out the inspection on installations in operation; normal working condition is in fact a prerequisite for a correct measurement result, so the ongoing production processis not disturbed.Thermographic inspection of electrical installations are used in three main areas:
Power generation
Power transmission
Power distribution, that is, industrial use of electrical energy.
The fact that these controls are carried out under normal operation conditions has created a natural division between these groups. The power generation companies measure during the periods of high load. These periods vary from country to country
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7 – Introduction to thermographic inspections of electrical installations
and for the climatic zones. The measurement periods may also differ depending on the type of plant to be inspected, whether they are hydroelectric, nuclear, coal-based or oil-based plants.
In the industry the inspections are—at least in Nordic countries with clear seasonal differences—carried out during spring or autumn or before longer stops in the oper­ation. Thus, repairs are made when the operation is stopped anyway. However, this seems to be the rule less and less, which has led to inspections of the plants under varying load and operating conditions.

7.2.2 General equipment data

The equipment to be inspected has a certain temperature behavior that should be known to the thermographer beforethe inspection takesplace. In thecase of electrical equipment, the physical principle of why faults show a different temperature pattern because of increased resistance or increased electrical current is well known.
However, it is useful to remember that, in some cases, for example solenoids, ‘over­heating’ is natural and does not correspond to a developing defect. In other cases, like the connections in electrical motors, the overheating might depend on the fact
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that the healthy part is taking the entire load and therefore becomes overheated. A similar example is shown in section 7.5.7 – Overheating in one part as a result of a fault in another on page 37.
Defective parts of electrical equipment can therefore both indicate overheating and be cooler than the normal ‘healthy’ components. It is necessary to be aware of what to expect by getting as much information as possible about the equipment before it is inspected.
The general rule is, however, that a hot spot is caused by a probable defect. The temperature and the load of that specific component at the moment of inspection will give an indication of how serious the fault is and can become in other conditions.
Correct assessment in each specific case demands detailed information about the thermal behavior of the components, that is, we need to know the maximum allowed temperature of the materials involvedand the role the component plays in the system.
Cable insulations, for example, lose their insulation properties above a certain tem­perature, which increases the risk of fire.
In the case of breakers, where the temperature is too high, parts can melt and make it impossible to open the breaker, thereby destroying its functionality.
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The more the IR camera operator knows about the equipment that he or she is about to inspect, the higher the quality of the inspection. But it is virtually impossible for an IR thermographerto have detailedknowledge about all the different types of equipment that can be controlled. It is therefore common practice that a person responsible for the equipment is present during the inspection.

7.2.3 Inspection

The preparationof the inspection should include the choiceof the right type of report. It isoften necessary touse complementary equipment such as ampere meters in order to measure the current in the circuits where defects were found. An anemometer is necessary if you want to measure the wind speed at inspectionof outdoor equipment.
Automatic functions help the IR operator to visualize an IR image of the components with the right contrast to allow easy identification of a fault or a hot spot. It is almost impossible to miss a hot spot on a scanned component. A measurement function will also automatically display the hottest spot within an area in the image or the difference between the maximum temperature in the chosen area and a reference, which can be chosen by the operator, for example the ambient temperature.
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Figure 7.1 An infrared and a visual image of a power line isolator
When the fault is clearly identified and the IR thermographer has made sure that it is not a reflection or a naturally occurring hot spot, the collection of the data starts, which will allow the correct reporting of the fault. The emissivity, the identification of the component, and the actual working conditions, together with the measured tempera­ture, will be used in the report. In order to make it easy to identify the component a visual photo of the defect is often taken.

7.2.4 Classification & reporting

Reporting has traditionally been the most time-consuming part of the IR survey. A one-day inspection could result in one or two days’ work to report and classify the found defects. This is still the case for many thermographers, who have chosen not to use the advantages that computers and modern reporting software have brought to IR condition monitoring.
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7 – Introduction to thermographic inspections of electrical installations
The classification of the defects gives a more detailed meaning that not only takes into account the situation at the time of inspection (which is certainly of great impor­tance), but also the possibility to normalize the over-temperature to standard load and ambient temperature conditions.
An over-temperature of +30°C (+86°F) is certainly a significant fault. But if that over­temperature is valid for one component working at 100% load and for another at 50% load, it is obvious that the latter will reach a much higher temperature should its load increase from 50% to 100%. Such a standard can be chosen by the plant’s circum­stances. Very often, however, temperatures are predicted for 100% load. A standard makes it easier to compare the faults over time and thus to make a more complete classification.

7.2.5 Priority

Based on the classification ofthe defects, themaintenance manager givesthe defects a repair priority. Very often, the information gathered during the infrared survey is put together withcomplementary information on the equipment collectedby other means such as vibration monitoring, ultrasound or the preventive maintenance scheduled.
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Even if the IR inspection is quickly becoming the most used method of collecting in­formation about electrical components safely with the equipment under normal oper­ating conditions, there are many other sources of information the maintenance or the production manager has to consider.
The priority of repair should therefore not be a task for the IR camera operator in the normal case. If a critical situation is detected during the inspection or during the classification of the defects, the attention of the maintenance manager should of course be drawn to it, but the responsibility for determining the urgency of the repair should be his.

7.2.6 Repair

To repair the known defects is the most important function of preventive maintenance. However, to assure production at the right time or at the right cost can also be impor­tant goals for a maintenance group. The information provided by the infrared survey can be used to improve the repair efficiency as well as to reach the other goals with a calculated risk.
To monitor the temperature of a known defect that can not be repaired immediately for instance because spare parts are not available, can often pay for the cost of in­spection a thousandfold and sometimes even for the IR camera. To decide not to repair knowndefects to save on maintenance costsand avoid unnecessary downtime is also another way of using the information from the IR survey in a productive way.
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However, themost common resultof the identificationand classification of the detected faults is a recommendation to repair immediately or as soon as it is practically possible. It is important that the repair crew is aware of the physical principles for the identifica­tion of defects. If a defect shows a high temperature and is in a critical situation, it is very common that the repair personnel expect to find a highly corroded component. It should also come as no surprise to the repair crew that a connection, which is usually healthy, can give the same high temperatures as a corroded one if it has come loose. These misinterpretations are quite common and risk putting in doubt the relia­bility of the infrared survey.

7.2.7 Control

A repaired component should be controlled as soon as possible after the repair. It is not efficient to wait for the next scheduled IR survey in order to combine a new inspec­tion with the control of the repaired defects. The statistics on the effect of the repair show that up to a third of the repaired defects still show overheating. That is the same as saying that those defects present a potential risk of failure.
To wait until the next scheduled IR survey represents an unnecessary risk for the plant.
Besides increasing the efficiency of the maintenance cycle (measured in terms of lower risk for the plant) the immediate control of the repair work brings other advan­tages to the performance of the repair crew itself.
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When a defect still shows overheating after the repair, the determination of the cause of overheating improves the repair procedure, helps choose the best component suppliers and detect design shortcomings on the electrical installation. The crew rapidly sees the effect of the work and can learn quickly both from successful repairs and from mistakes.
Another reason to provide the repair crew with an IR instrument is that many of the defects detected during the IR survey are of low gravity. Instead of repairing them, which consumes maintenance and production time, it can be decided to keep these defects under control. Therefore the maintenance personnel should have access to their own IR equipment.
It is common to note on the report form the type of fault observed during the repair as well as the action taken. These observations make an important source of experi­ence that can be used to reduce stock, choose the best suppliers or to train new maintenance personnel.
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7.3 Measurement technique for thermographic inspection of electrical installations

7.3.1 How to correctly set the equipment

A thermal image may show high temperature variations:
10712803;a4
Figure 7.2 Temperature variations in a fusebox
In the images above, the fuse to the right has a maximum temperature of +61°C (+142°F), whereas the one to the left is maximum +32°C (+90°F) and the one in the middle somewhere in between. The three images are different inasmuch as the tem­perature scale enhances only one fuse in each image. However, it is the same image and all the information about all three fuses is there. It is only a matter of setting the
7
temperature scale values.

7.3.2 Temperature measurement

Some cameras today can automatically find the highest temperature in the image. The image below shows how it looks to the operator.
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Figure 7.3 An infrared image of a fusebox where the maximum temperature is displayed
The maximum temperature in the area is +62.2°C (+144.0°F). The spot meter shows the exact location of the hot spot. The image can easily be stored in the camera memory.
The correct temperature measurement depends, however, not only on the function of the evaluation software or the camera. It may happen that the actual fault is, for example, a connection, which is hidden from the camera in the position it happens
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7 – Introduction to thermographic inspections of electrical installations
to be in for the moment. It might be so that you measure heat, which has been con­ducted oversome distance, whereasthe ‘real’ hot spot is hiddenfrom you. Anexample is shown in the image below.
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Figure 7.4 A hidden hot spot inside a box
Try to choose different angles and make sure that the hot area is seen in its full size, that is, that it is not disappearing behind something that might hide the hottest spot. In this image, the hottest spot of what the camera can ‘see’, is +83°C (+181°F), where the operating temperature on the cables below the box is +60°C (+140°F). However, the real hot spot is most probably hidden inside the box, see the in yellow encircled area. This fault is reported as a +23.0°C (+41.4°F) excess temperature, but the real problem is probably essentially hotter.
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Another reason for underestimating the temperature of an object is bad focusing. It is very important that the hot spot found is in focus. See the example below.
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Figure 7.5 LEFT: A hot spot in focus; RIGHT: A hot spot out of focus
In the left image, the lamp is in focus. Its average temperature is +64°C (+147°F). In the right image, the lamp is out of focus, which will result in only +51°C (+124°F) as the maximum temperature.
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7.3.3 Comparative measurement

For thermographic inspections of electrical installations a special method is used, which is based on comparison of different objects, so-called measurement with a reference. This simply means that you compare the three phases with each other. This method needs systematic scanning of the three phases in parallel in order to assess whether a point differs from the normal temperature pattern.
A normal temperature pattern means that current carrying components have a given operation temperature shown in a certain color (or gray tone) on the display, which is usually identical for all three phases under symmetrical load. Minor differences in the color might occur in the current path, for example, at the junction of two different materials, at increasing or decreasing conductor areas or on circuit breakers where the current path is encapsulated.
The image below shows three fuses, thetemperatures of which are very close to each other. The inserted isotherm actually shows less than +2°C (+3.6°F) temperature difference between the phases.
Different colors are usually the result if the phases are carrying an unsymmetrical
7
load. This difference in colors does not represent any overheating since this does not occur locally but is spread along the whole phase.
10713203;a3
Figure 7.6 An isotherm in an infrared image of a fusebox
A ‘real’ hot spot, on the other hand, shows a rising temperature as you look closer to the source of the heat. See the image below, where the profile (line) shows a steadily increasing temperature up to about +93°C (+199°F) at the hot spot.
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7 – Introduction to thermographic inspections of electrical installations
10713303;a4
Figure 7.7 A profile (line) in an infrared image and a graph displaying the increasing temperature

7.3.4 Normal operating temperature

Temperature measurement withthermography usually gives the absolute temperature of the object. In order to correctly assess whether the component is too hot, it is necessary to know its operating temperature, that is, its normal temperature if we consider the load and the temperature of its environment.
As the direct measurement will give the absolute temperature—which must be con­sidered as well (as most components have an upper limit to their absolute tempera­tures)—it is necessary to calculate the expected operatingtemperature given theload and the ambient temperature. Consider the following definitions:
Operating temperature: the absolute temperature of the component. It depends
on the current load and the ambient temperature. It is always higher than the am­bient temperature.
Excess temperature (overheating): the temperature difference between a properly
working component and a faulty one.
7
The excess temperature is found as the difference between the temperature of a ‘normal’ component and the temperature of its neighbor. It is important to compare the same points on the different phases with each other.
As an example, see the following images taken from indoor equipment:
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Figure 7.8 An infrared image of indoor electrical equipment (1)
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7 – Introduction to thermographic inspections of electrical installations
10713503;a4
Figure 7.9 An infrared image of indoor electrical equipment (2)
The two left phases are considered as normal, whereas the right phase shows a very clear excess temperature. Actually, the operating temperature of the left phase is +68°C (+154°F), that is, quite a substantial temperature, whereas the faulty phase to the right shows a temperature of +86°C (+187°F). This means an excess temper­ature of +18°C (+33°F), that is, a fault that has to be attended to quickly.
For practical reasons, the (normal, expected) operating temperature of a component is taken as the temperature of the components in at least two out of three phases,
7
provided that you consider them to be working normally.. The ‘most normal’ case is of course that all three phases have the same or at least almost the same temperature. The operating temperature of outdoor components in substations or power lines is usually only 1°C or 2°C above the air temperature (1.8°F or 3.6°F). In indoor substa­tions, the operating temperatures vary a lot more.
This fact is clearly shown by the bottom image as well. Here the left phase is the one, which shows an excess temperature. The operating temperature, taken from the two ‘cold’ phases, is +66°C (+151°F). The faulty phase shows a temperature of +127°C (+261°F), which has to be attended to without delay.

7.3.5 Classification of faults

Once a faulty connection is detected, corrective measures may be necessary—or may not be necessary forthe time being.In order torecommend the most appropriate action the following criteria should be evaluated:
Load during the measurement
Even or varying load
Position of the faulty part in the electrical installation
Expected future load situation
Is the excess temperaturemeasured directly on the faulty spot or indirectly through
conducted heat caused by some fault inside the apparatus?
Excess temperatures measured directly on the faulty part are usually divided into three categories relating to 100% of the maximum load.
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7 – Introduction to thermographic inspections of electrical installations
< 5°C (9°F)I
5–30°C (9–54°F)II
>30°C (54°F)III
The start of the overheat condi­tion. This must be carefully monitored.
Developed overheating. It must be repaired as soon as possible (but think about the load situa­tion before a decision is made).
Acute overheating. Must be re­paired immediately (but think about the load situation before a decision is made).
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7 – Introduction to thermographic inspections of electrical installations

7.4 Reporting

Nowadays, thermographicinspections of electrical installations are probably, without exception, documentedand reported by the use of a report program. Theseprograms, which differ from one manufacturer to another, are usually directly adapted to the cameras and will thus make reporting very quick and easy.
The program, which has been used for creating the report page shown below, is called ThermaCAM™Reporter. It is adaptedto several types of infrared camerasfrom FLIR Systems.
A professional report is often divided into two sections:
Front pages, with facts about the inspection, such as:
Who the client is, for example, customer’s company name and contact person
Location of the inspection: site address, city, and so on
Date of inspection
Date of report
Name of thermographer
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Signature of thermographer
Summary or table of contents
Inspection pages containing IR images to documentand analyze thermalproperties
or anomalies.
Identification of the inspected object:
What is the object: designation, name, number, and so on
Photo
IR image. When collecting IR images there are some details to consider:
Optical focus
Thermal adjustment of the scene or the problem (level & span)
Composition: proper observation distance and viewing angle.
Comment
Is there an anomaly or not?
Is there a reflection or not?
Use a measurement tool—spot, area or isotherm—to quantify the problem.
Use the simplest tool possible; a profile graph is almost never needed in electrical reports.
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7 – Introduction to thermographic inspections of electrical installations
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Figure 7.10 A report example
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7 – Introduction to thermographic inspections of electrical installations

7.5 Different types of hot spots in electrical installations

7.5.1 Reflections

The thermographiccamera sees anyradiation that entersthe lens, notonly originating from the object that you are looking at, but also radiation that comes from other sources andhas been reflected by the target. Most of the time,electrical components are like mirrors to the infrared radiation, even if it is not obvious to the eye. Bare metal parts are particularly shiny, whereas painted, plastic or rubber insulated parts are mostly not. In the image below, you can clearly see a reflection from the thermo­grapher. This is of course not a hot spot on the object. A good way to find out if what you see is a reflection or not, is for you to move. Look at the target from a different angle and watch the ‘hot spot.’ If it moves when you do, it is a reflection.
Measuring temperature of mirror like details is not possible. The object in the images below has painted areas which are well suited for temperature measurement. The material is copper, which is a very good heat conductor. This means that temperature variation over the surface is small.
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Figure 7.11 Reflections in an object

7.5.2 Solar heating

The surface of a component with a high emissivity, for example, a breaker, can on a hot summer day be heated up to quite considerable temperatures by irradiation from the sun. The image shows a circuit breaker, which has been heated by the sun.
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10713803;a3
Figure 7.12 An infrared image of a circuit breaker

7.5.3 Inductive heating

10713903;a3
Figure 7.13 An infrared image of hot stabilizing weights
Eddy currents can cause a hot spot in the current path. In cases of very high currents and close proximity of other metals, this has in some cases caused serious fires. This type of heating occurs in magnetic material around the current path, such as metallic bottom plates for bushing insulators. In the image above, there are stabilizing weights, through which a high current is running. These metal weights, which are made of a slightly magnetic material, will not conduct any current but are exposed to the alter­nating magnetic fields, which will eventually heat up the weight. The overheating in the image is less than +5°C (+9°F). This, however, need not necessarily always be the case.
7

7.5.4 Load variations

3-phase systems are the norm in electric utilities. When looking for overheated places, it is easy to compare the three phases directly with each other, for example, cables, breakers, insulators. An even load per phase should result in a uniform temperature pattern forall three phases. A fault maybe suspected in cases where thetemperature of onephase differs considerablyfrom the remaining two. However, youshould always make sure that the load is indeed evenly distributed. Looking at fixed ampere meters or using a clip-on ampere meter (up to 600 A) will tell you.
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10714003;a3
Figure 7.14 Examples of infrared images of load variations
The image to the left shows three cables next to each other. They are so far apart that they can be regarded as thermally insulated from each other. The one in the middle is colder than the others. Unless two phases are faulty and overheated, this is a typical example of a very unsymmetrical load. The temperature spreads evenly along the cables, which indicates a load-dependent temperature increase rather than a faulty connection.
The image to the right shows two bundles with very different loads. In fact, the bundle
7
to the right carries next to no load. Those which carry a considerable current load, are about 5°C (9°F) hotter than those which do not. No fault to be reported in these examples.

7.5.5 Varying cooling conditions

10714103;a3
Figure 7.15 An infrared image of bundled cables
When, for example, a number of cables are bundled together it can happen that the resulting poorcooling of thecables in the middle can lead to themreaching very high temperatures. See the image above.
The cables to the right in the image do not show any overheating close to the bolts. In the vertical part of the bundle, however, the cables are held together very tightly, the cooling of the cables is poor, the convection can not take the heat away, and the cables arenotably hotter, actually about5°C (9°F) above the temperature of the better cooled part of the cables.
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7.5.6 Resistance variations

Overheating can have many origins. Some common reasons are described below. Low contact pressure can occur when mounting a joint, or through wear of the mate-
rial, for example, decreasing spring tension, worn threads in nuts and bolts, even too much force applied at mounting. With increasing loads and temperatures, the yield point of the material is exceeded and the tension weakens.
The image to the left below shows a bad contact due to a loose bolt. Since the bad contact is of very limited dimensions, it causes overheating only in a very small spot from which the heat is spread evenly along the connecting cable. Note the lower emissivity ofthe screw itself, which makes itlook slightly colderthan the insulated—and thereby it has a high emissivity—cable insulation.
The image to the right shows another overheating situation, this time again due to a loose connection. It is an outdoor connection, hence it is exposed to the cooling effect of the wind and it is likely that the overheating would have shown a higher temperature, if mounted indoors.
10714203;a3
7
Figure 7.16 LEFT: An infrared image showing bad contact due to a loose bolt; RIGHT: A loose outdoor
connection, exposed to the wind cooling effect.

7.5.7 Overheating in one part as a result of a fault in another

Sometimes, overheating can appear ina component although thatcomponent is OK. The reason is that two conductors share the load. One of the conductors has an in­creased resistance, but the other is OK. Thus, the faulty component carries a lower load, whereas the fresh one has to take a higher load, which may be too high and which causes the increased temperature. See the image.
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10714303;a3
Figure 7.17 Overheating in a circuit breaker
The overheating of this circuit breaker is most probably caused by bad contact in the near finger of the contactor. Thus, the far finger carries more current and gets hotter. The component in the infrared image and in the photo is not the same, however, it is similar).
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7 – Introduction to thermographic inspections of electrical installations

7.6 Disturbance factors at thermographic inspection of electrical installations

During thermographic inspections of different types of electrical installations, distur­bance factors such as wind, distance to object, rain or snow often influence the measurement result.

7.6.1 Wind

During outdoorinspection, the coolingeffect of thewind should be taken into account. An overheating measured at a wind velocity of 5 m/s (10 knots) will be approximately twice as high at 1m/s (2 knots).An excess temperature measured at 8 m/s (16 knots) will be 2.5 times as high at 1 m/s (2 knots). This correction factor, which is based on empirical measurements, is usually applicable up to 8 m/s (16 knots).
There are, however, cases when you have to inspect even if the wind is stronger than 8 m/s (16 knots). There are many windy places in the world, islands, mountains, and so on but it is important to know that overheated components found would have shown a considerably higher temperature at a lower wind speed. The empirical cor­rection factor can be listed.
Correction factorWind speed (knots)Wind speed (m/s)
121
1.3642
7
1.6463
1.8684
2.06105
2.23126
2.40147
2.54168
The measured overheating multiplied by the correction factor gives the excess tem­perature with no wind, that is, at 1 m/s (2 knots).

7.6.2 Rain and snow

Rain and snow also have a cooling effect on electrical equipment. Thermographic measurement can still be conducted with satisfactory results during light snowfall with dry snow and light drizzle, respectively. The image quality will deteriorate in heavy
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7 – Introduction to thermographic inspections of electrical installations
snow or rain and reliable measurement is no longer possible. This is mainly because a heavy snowfall as well as heavy rain is impenetrable to infrared radiation and it is rather the temperature of the snowflakes or raindrops that will be measured.

7.6.3 Distance to object

This image is taken from a helicopter 20 meters (66 ft.) away from this faulty connec­tion. The distance was incorrectly set to 1 meter (3 ft.) and the temperature was measured to+37.9°C (+100.2°F). The measurement value after changingthe distance to 20 meters (66 ft.), which was done afterwards, is shown in the image to the right, where the corrected temperature is +38.8°C (+101.8°F). The difference is not too crucial, but may take the fault into a higher class of seriousness. So the distance setting must definitely not be neglected.
10714403;a3
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Figure 7.18 LEFT: Incorrect distance setting; RIGHT: Correct distance setting
The images below show the temperature readings from a blackbody at +85°C (+185°F) at increasing distances.
10714503;a3
Figure 7.19 Temperature readings from a blackbody at +85°C (+185°F) at increasing distances
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Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
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7 – Introduction to thermographic inspections of electrical installations
The measured average temperatures are, from left to right, +85.3°C (+185.5°F),+85.3°C (+185.5°F), +84.8°C (+184.6°F), +84.8°C (+184.6°F), +84.8°C (+184.6°F) and +84.3°C (+183.7°F) from a blackbody at +85°C (+185°F). The ther­mograms are taken with a 12° lens. The distances are 1, 2, 3, 4, 5 and 10 meters (3, 7, 10, 13, 16 and 33 ft.). The correction for the distance has been meticulously set and works, because the object is big enough for correct measurement.

7.6.4 Object size

The second series of images below shows the same but with the normal 24° lens. Here, the measured average temperatures of the blackbody at +85°C (+185°F) are: +84.2°C (+183.6°F), +83.7°C(+182.7°F), +83.3°C (+181.9°F), +83.3°C (+181.9°F), +83.4°C (+181.1°F) and +78.4°C (+173.1°F).
The last value, (+78.4°C (+173.1°F)), is the maximum temperature as it was not possible to place a circle inside the now very small blackbody image. Obviously, it is not possible to measure correct values if the object is too small. Distance was properly set to 10 meters (33 ft.).
10714603;a3
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Figure 7.20 Temperature readingsfrom a blackbodyat +85°C (+185°F) at increasingdistances (24° lens)
The reason for this effect is that there is a smallest object size, which gives correct temperature measurement. This smallest size is indicated to the user in all FLIR Sys­tems cameras. The image below shows what you see in the viewfinder of camera model 695. The spot meter has an opening in its middle, more easilyseen in the detail to the right. The size of the object has to be bigger than that opening or some radiation from its closest neighbors, which are much colder, will come into the measurement as well, strongly lowering the reading. In the above case, where we have a point­shaped object, which is much hotter than the surroundings, the temperature reading will be too low.
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Figure 7.21 Image from the viewfinder of a ThermaCAM 695
This effect is due to imperfections inthe optics and to the size of the detector elements. It is typical for all infrared cameras and can not be avoided.
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7.7 Practical advice for the thermographer

Working in a practical way with a camera, you will discover small things that make your job easier. Here are ten of them to start with.

7.7.1 From cold to hot

You have been out with the camera at +5°C (+41°F). To continue your work, you now have to perform the inspection indoors. If you wear glasses, you are used to having towipe off condensed water, or youwill not be able to see anything. The same thing happens with the camera. To measure correctly, you should wait until the camera has become warm enough for the condensation to evaporate. This will also allow for the internal temperature compensation system to adjust to the changed condition.

7.7.2 Rain showers

If it starts raining you should not perform the inspection because the water will drasti­cally change the surface temperature of the object that you are measuring. Neverthe­less, sometimes you need to use the camera even under rain showers or splashes. Protect your camera with a simple transparent polyethylene plastic bag. Correction for the attenuation which is caused by the plastic bag can be made by adjusting the object distance until the temperature reading is the same as without the plastic cover. Some camera models have a separate External optics transmission entry.
7

7.7.3 Emissivity

You have to determine the emissivity for the material, which you are measuring. Mostly, you will not find the value in tables. Use optical black paint, that is, Nextel Black Velvet. Paint a small piece of the material you are working with. The emissivity of the optical paint is normally 0.94. Remember that the object has to have a temper­ature, which is different—usually higher—than the ambient temperature. The larger the difference the better the accuracy in the emissivity calculation. The difference should be at least 20°C (36°F). Remember that there are other paints that support very high temperatures up to +800°C (+1472°F). The emissivity may, however, be lower than that of optical black.
Sometimes you can not paint the object that you are measuring. In this case you can use a tape. A thin tape for which you have previously determined the emissivity will work in most cases and you can remove it afterwards without damaging the object of your study. Pay attention to the fact that some tapes are semi-transparent and thus are not very good for this purpose. One of the best tapes for this purpose is Scotch electrical tape for outdoor and sub-zero conditions.
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7.7.4 Reflected apparent temperature

You are in a measurement situation wherethere are several hot sources that influence your measurement. You need to have the right value for the reflected apparent tem­perature to input into the camera and thus get the best possible correction. Do it in this way: set the emissivity to 1.0. Adjust the camera lens to near focus and, looking in the opposite direction away from the object, save one image. With the area or the isotherm, determine the most probable value of the average of the image and use that value for your input of reflected apparent temperature.

7.7.5 Object too far away

Are you in doubt that the camera you have is measuring correctly at the actual dis­tance? A rule of thumb for your lens is to multiply the IFOV by 3. (IFOV is the detail of the object seen by one single element of the detector). Example: 25 degrees cor­respond to about 437 mrad. If your camera has a 120 × 120 pixel image, IFOV be­comes 437/120 = 3.6 mrad (3.6 mm/m) and your spot size ratio is about 1000/(3 × 3.6)=92:1. This means that at a distance of 9.2 meters (30.2 ft.), your target has to be at least about 0.1 meter or 100 mm wide (3.9"). Try to work on the safe side by coming closer than 9 meters (30 ft.). At 7–8 meters (23–26 ft.), your measurement
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should be correct.
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8 Tutorials

8.1 Switching on & switching off the camera

ActionStep
1
3
Insert a battery into the battery compartment. For information about inserting a battery, see section 8.8.6 – Inserting & removing
the battery on page 61.
Briefly press the green ON/OFF button to switch on the camera.2
Press and hold down the green on/off button for a few seconds to switch off the camera.
For information about buttons, see section 9.2 – Keypad buttons & functions on page
75.
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8.2 Working with images & folders

8.2.1 Acquiring an image

ActionStep
Briefly press the green ON/OFF button to switch on the camera.1
Point the camera at a warm object, like a face or a hand.2
Press and hold down the A button for one second to adjust the focus.3
Briefly press the A button to autoadjust the camera.4

8.2.2 Opening an image

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Images on the File menu and press the joystick.2
Select the image you want to open by moving the joystick up/down or left/right.3
To recall a selected image, press the joystick.4
For more information about opening images, see section 10.2.2.1 – Images on page
8
87.

8.2.3 Deleting one or several images

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Images on the File menu and press the joystick.2
Move the joystick up/down or left/right to select the image you want to delete.3
Press and hold down the joystick for two seconds to display a shortcut menu.4
5
On the shortcut menu, select Delete or Delete all images to delete one or several images.

8.2.4 Navigating between the internal camera memory and external CompactFlash™ card

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Images on the File menu and press the joystick.2
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ActionStep
3
Do one of the following:
To go to the external CompactFlash™ card, select the CompactFlash™ card
symbol and press the joystick. To go to the internal camera memory, select the camera symbol and press the
joystick.
10726303;a2
Figure 8.1 LEFT: Camera symbol; RIGHT: CompactFlash™ card symbol

8.2.5 Navigating in folders

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Images on the File menu and press the joystick.2
3
Do one of the following:
To go up on level, select the symbol to the left below, and press the joystick.
To go down one level, select the symbol to the right below, and press the joy-
stick.
10726403;a2
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Figure 8.2 LEFT: Folder symbol to go up one level; RIGHT: Folder symbol to
down one level

8.2.6 Create a new folder

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Images on the File menu and press the joystick.2
3
5
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Move the joystick up/down or left/right to any position in a directory where you want to create a new folder.
Press and hold down the joystick for two seconds to display a shortcut menu.4
On the shortcut menu, selectCreate new folder to create a new folderat the current level.
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8.2.7 Freezing & unfreezing an image

ActionStep
Press and hold down the A button for one second to adjust the focus.1
Briefly press the A button to autoadjust the camera.2
3
Briefly press the S button to freeze the image. To unfreeze the image, press the S button once again.

8.2.8 Saving an image

ActionStep
Press and hold down the A button for one second to adjust the focus.1
Briefly press the A button to autoadjust the camera.2
3
Do one of the following:
Press and hold down the S button for a few seconds to save the image
Point to Save on the File menu and press the joystick
For more information about saving images, see section 10.2.2.2 – Save on page 88.

8.3 Working with measurements

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8.3.1 Laying out & moving a spot

ActionStep
Press the joystick to display the horizontal menu bar.1
2
Point to Add spot on the Analysis menu and press the joystick. A spot will now appear on the screen. The measured temperature will be displayed in the result table in the top right corner of the screen.
You are now inedit mode and can move the spot in any direction by pressingand moving the joystick. To leave the edit mode, press the C button twice. You can also leave the edit mode by holding down the joystick for a few seconds, which will display a shortcut menu.
For more information about spots, see section 10.2.3.2 – Add spot on page 98.

8.3.2 Laying out & moving an box

ActionStep
Press the joystick to display the horizontal menu bar.1
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ActionStep
2
Point to Add box on the Analysis menu and press the joystick. A box will now appear on the screen. The measured temperature will be displayed in the result table in the top right corner of the screen.
You are now in edit mode and can move the box in any direction by pressing and moving the joystick. To leave the edit mode, press the C button twice. You can also leave the edit mode by holding down the joystick for a few seconds, which will display a shortcut menu.
For more information about boxes, see section 10.2.3.3 – Add box on page 100.

8.3.3 Laying out & moving a circle

ActionStep
Press the joystick to display the horizontal menu bar.1
2
Point to Add circle on the Analysis menu and press the joystick. A circle will now appear on the screen. The measured temperature will be displayed in the result table in the top right corner of the screen.
You are now in edit mode and can move the circle in any direction by pressing and moving the joystick. To leave the edit mode, press the C button twice. You can also leave the edit mode by holding down the joystick for a few seconds, which will display a shortcut menu.
For more information about circles, see section 10.2.3.4 – Add circle on page 102.

8.3.4 Laying out & moving a line

ActionStep
8
Press the joystick to display the horizontal menu bar.1
2
Point to Add line on the Analysis menu and press the joystick. A line will now ap­pear onthe screen. The measured temperaturewill bedisplayed in the result table in the top right corner of the screen.
You are now in edit mode and can move the line in any direction by pressing and moving the joystick. To leave the edit mode, press the C button twice. You can also leave the edit mode by holding down the joystick for a few seconds, which will display a shortcut menu.
For more information about lines, see section 10.2.3.5 – Add line on page 104.

8.3.5 Creating & changing an isotherm

ActionStep
Press the joystick to display the horizontal menu bar.1
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ActionStep
2
Point to Add isotherm on the Analysis menu and press the joystick. An isotherm will nowbe added to your image. The isothermlevels willbe displayedin the result table in the top right corner of the screen.
You are now in edit mode and can change the isotherm levels by moving the joy­stick up/down. To leave the edit mode, press the C button twice. You can also leave the edit mode by holding down the joystick for a few seconds, which will display a shortcut menu.
For more information about creating & changing an isotherm, see section 10.2.3.6 – Add isotherm on page 107.

8.3.6 Resizing a measurement marker

This example procedure, which applies to all types of measurement markers, as­sumes that you have laid out only one measurement box on the screen and exited the menu system.
ActionStep
Press the joystick to display the horizontal menu bar.1
2
8
Point to Edit mode on the Analysis menu and press the joystick. This will display eight gray handles on the box.
Press the joystick once again. This will make a small box in the middle turn yellow.3
Move the joystick left/right or up/down to select one of the yellow handles.4
Press the joystick once again. This will make the yellow handle turn blue.5
6
To resize the box, move the joystick any direction, then press the joystick again to confirm the size.
Press the C button once to leave the edit mode.7

8.3.7 Moving a measurement marker

This example procedure, which applies to all types of measurement markers, as­sumes that you have laid out only one measurement box on the screen and exited the menu system.
ActionStep
Press the joystick to display the horizontal menu bar.1
2
Point to Edit mode on the Analysis menu and press the joystick. This will display eight gray handles on the box.
Press the joystick once again. This will make a small box in the middle turn yellow.3
Press the joystick once again. This will make the small box turn blue.4
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ActionStep
To move the box, move the joystick any direction.5
Press the C button three times to leave the edit mode.6
8
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8.4 Working with alarms

You can choose between the following alarm outputs:
a silent alarm, which, will make the background ofthe corresponding measurement
function turn red when an alarm is triggered
an audible alarm, which, compared to the silent alarm, also triggers a ’beep’
A settings can also be made in the camera so that an alarm output takes into account the referencetemperature. A typicalapplication when you would want to use an alarm that takes into account the reference temperature is screening of people for face temperature detection.
Firstly, the reference temperature is set by screening 10 persons with normal face temperature. The camera puts each of these 10 results in an internal camera buffer and calculates the average temperature value after having discarded the two highest and two lowest values in the event of erroneous samples. Every time a new sample is saved to the internal buffer, the oldest sample will be discarded and a new reference temperature will be calculated ’on the fly’.
Using an alarm that takesinto account thereference temperature means that an alarm output will only be triggered if the temperature value exceeds the sum of the average temperature value in the buffer + the user-defined delta alarm offset value.
8

8.4.1 Setting the reference temperature

ActionStep
Press the joystick to display the menu bar.1
Point to Buttons on the Setup menu and press the joystick.2
In the Buttons setup dialog box, press the joystick up/down to go to F1 or F2.3
Press the joystick left/right to select Update ref temp.4
Press the joystick to confirm the choice and leave the dialog box.5
Now point to Image on the Setup menu and press the joystick.6
7
8
Press the joystick up/down to go to Shutter period. Although the shutter period works independently of other functions described in
this document, FLIR Systems recommends that Short is selected when using the camera for detection of face temperature.
Selecting Normal will calibrate the camera at least every 15th minute, while se- lecting Short will calibrate the camera at least every 3rd minute.
Pointing thecamera to the first personwith a normal face temperatureand pressing the F1 or F2 button will display the message Sampled nn.n °C.
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ActionStep
9
After having carried out the same procedure on the following 9 persons, you can do one of the following:
Actively continue to sample every new person by the F1 or F2 button, and let
the camera update the reference temperature Stop sampling andlet the camera trigger an alarm as soon as the alarm condi-
tions are met (> reference temperature + delta alarm value)

8.4.2 Setting up a silent alarm

ActionStep
Press the joystick to display the menu bar.1
2
3
4
5
7
Point to Alarm on the Setup menu and press the joystick to display the Alarm setup dialog box.
Select Type by pressing the joystick left/right. This setting defines whether the alarm shouldbe triggered when the temperatureexceeds or drops below thealarm temperature.
Select Function by pressing the joystick left/right. This setting defines what mea­surement function should be used to trigger the alarm.
Select Identity by pressing thejoystick left/right toassign an identityto the function selected above.
Select Output by pressing the joystick left/right until Silent is highlighted.6
Specify the Alarm temp by pressing the joystick left/right. Alarm temp will only be available if Set from ref temp has been disabled below.
8
8
9
Specify whether the alarm temperature should be set from the reference tempera­ture or not by pressing the joystick left/right.
Specify Delta alarm by pressing the joystick left/right.
Delta alarm will only be available if Set from ref temp has been enabled above.

8.4.3 Setting up an audible alarm

ActionStep
Press the joystick to display the menu bar.1
2
3
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Point to Alarm on the Setup menu and press the joystick to display the Alarm setup dialog box.
Select Type by pressing the joystick left/right. This setting defines whether the alarm shouldbe triggered when the temperatureexceeds or drops below thealarm temperature.
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ActionStep
4
5
7
8
9
Select Function by pressing the joystick left/right. This setting defines what mea­surement function should be used to trigger the alarm.
Select Identity by pressing thejoystick left/right toassign an identityto the function selected above.
Select Output by pressing the joystick left/right until Beep is highlighted.6
Specify the Alarm temp by pressing the joystick left/right. Alarm temp will only be available if Set from ref temp has been disabled below.
Specify whether the alarm temperature should be set from the reference tempera­ture or not by pressing the joystick left/right.
Specify Delta alarm by pressing the joystick left/right. Delta alarm will only be available if Set from ref temp has been enabled above.
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8.5 Creating a text comment file

Follow this procedure to create a text comment file to be used in the camera:
ActionStep
1
Using any ASCII text editor (Notepad, Wordpad etc), type the first label within brackets:
<Company>
2
3
4
On the next line, type the value, but this time without brackets:
FLIR Systems
The final result should look like this:
<Company> FLIR Systems
If you want to add more labels and values, simply repeatthe procedure – likethis:
<Company> FLIR Systems <Building> Workshop <Section> Room 1 <Equipment> Tool 1 <Recommendation> Repair
Save the file to Desktop and change the file extension to .tcf.5
6
7
Transfer the *.tcf file to your PDA. You can also move the file to the camera using the CompactFlash™ card.
Beam the file from the PDA (or laptop) to the camera.
8
For more information about beaming text comment files, see section 10.2.2.7.1 – Beaming a text comment file to the camera on page 93.
8
You can now use the file to add text comment to your infrared images. For more information about adding text comments, see section 10.2.2.7 – Text
comment on page 92.
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8.6 Changing level & span

8.6.1 Changing the level

ActionStep
Press the joystick to display the horizontal menu bar.1
2
3
If the camera is in continuous adjust mode, point to Manual adjust on the Image menu and press the joystick.
Change the level by moving the joystick up/down. An arrow pointing upwards or downwards will be displayed.
Press the joystick to leave level/span mode.4
You can also change the level by pointing to Level/Span on the Image menu, and then change the level by moving the joystick up/down.
For more information about level, see section 10.2.4.4 – Level/Span on page 111.

8.6.2 Changing the span

ActionStep
Press the joystick to display the horizontal menu bar.1
8
2
3
If the camera is in continuous adjust mode, point to Manual adjust on the Image menu and press the joystick.
Change the span by moving the joystick left/right. Two arrows pointing away from each other or towards each other will be displayed.
Press the joystick to leave level/span mode.4
You can also change the span by pointing to Level/Span on the Image menu, and then change the span by moving the joystick left/right.
For more information about span, see section 10.2.4.4 – Level/Span on page 111.
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8.7 Changing system settings

8.7.1 Changing the language

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Local settings on the Setup menu and press the joystick.2
Move the joystick up/down to select Language.3
Move the joystick left/right to change the language.4
8 – Tutorials
5
Press the joystick to confirm your changes and leave the dialog box. Changing the language will make the camera restart the camera program. This
will take a few seconds.

8.7.2 Changing the temperature unit

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Local Settings on the Setup menu and press the joystick.2
Move the joystick up/down to select Temp unit.3
Move the joystick left/right to change the temperature unit.4
Press the joystick to confirm your changes and leave the dialog box.5

8.7.3 Changing the date format

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Local Settings on the Setup menu and press the joystick.2
Move the joystick up/down to select Date format.3
Move the joystick left/right to change the date format.4
Press the joystick to confirm your changes and leave the dialog box.5
8

8.7.4 Changing the time format

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Local Settings on the Setup menu and press the joystick.2
Move the joystick up/down to select Time format.3
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ActionStep
Move the joystick left/right to change the time format.4
Press the joystick to confirm your changes and leave the dialog box.5

8.7.5 Changing date & time

ActionStep
Press the joystick to display the horizontal menu bar.1
Point to Date/time on the Setup menu and press the joystick.2
Move the joystick up/down to select year, month, day, minute and second.3
Move the joystick left/right to change each parameter.4
Press the joystick to confirm your changes and leave the dialog box.5
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8.8 Working with the camera

8.8.1 Mounting an additional lens

Before trying to remove fingerprints or other marks on the lens elements, see section
14.2 – Lenses on page 137.
10396903;a2
Figure 8.3 Mounting an additional lens
ActionStep
1
2
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Make sure the index mark on the IR lens is lined up with the index mark on the camera.
Carefully push the lens into the lens recess. Do not use excessive force.
Rotate the lens 30° clock-wise.3
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8.8.2 Camera setup when using the Protective Window (P/N 1 194 977)

The protective window (P/N 1 194 977) contains an optical material that affects the transmission of infrared radiation to the FPA detector inside the camera. This means that you have to specify a temperature and a transmission value for external optics in the camera software for P and S series cameras.
Follow this procedure to enter the temperature and transmission value for external optics:
ActionStep
Point to Analysis on the menu bar and press the joystick.1
Point to Object param and press the joystick.2
Set External optics to On.3
4
5
8
Enter a transmission value of 0.83 in the Optics transmission text box by moving the joystickleft/right. Thisvalue has been measured at FLIR SystemsAB, Sweden.
Enter an external temperature for the lens in the Optics temperature text box by moving the joystick left/right. Usually, this temperature is the same temperature as the camera’s ambient temperature. However, in some situations –such as when looking at very hot targets – the temperature can be considerably higher.
Press the joystick to confirm the changes and leave the dialog box.6

8.8.3 Focusing the camera using autofocus

ActionStep
Press the green ON/OFF button to switch on the camera.1
2
Press and hold down the A button for one second to adjust the focus. An indicator will be displayed on the left side of the screen when focusing.

8.8.4 Focusing the camera manually

ActionStep
Press the green ON/OFF button to switch on the camera.1
2
Adjust the focus by moving the joystick up/down. An indicator will be displayed on the left side of the screen when focusing.

8.8.5 Using the electronic zoom

ActionStep
Press the green ON/OFF button to switch on the camera.1
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Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
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Page 71
8 – Tutorials
ActionStep
2
Adjust the zoom factor by moving the joystick left/right. An indicator will be dis­played on the left side of the screen when zooming.

8.8.6 Inserting & removing the battery

The camera is shipped with charged batteries. To increase battery life, the battery should be fully discharged and charged a couple of times. You can do this by using the camera until the battery is fully depleted.
8.8.6.1 Inserting the battery
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Figure 8.4 Inserting the battery
ActionStep
Open the lid of the battery compartment by pressing its locking mechanism.1
8
Push the battery into thebattery compartment until the battery release spring locks.2
Close the lid of the battery compartment.3
8.8.6.2 Removing the battery
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Figure 8.5 Removing the battery
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8 – Tutorials
ActionStep
Open the lid of the battery compartment by pressing its locking mechanism.1
The battery release spring will pushout the battery from the battery compartment.2
Close the lid of the battery compartment.3
For more information about the battery system, see section 12 – Electrical power system on page 129.

8.8.7 Removing & attaching the remote control from the camera handle

The remote control is mounted on the camera handle by means of a fixed front latch and a rear spring-loaded latch. See the figure on page 72.
8.8.7.1 Removing the remote control
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8
Figure 8.6 Removing the remote control
ActionStep
1
Firmly hold the camera in your left hand and grab the handle of the remote control in your right hand.
Pull the handle backwards until the front of the handle is released from its latch.2
You can now remove the remote control from the camera handle.3
8.8.7.2 Attaching the remote control
The remote control should not be attached to the camera handle when you use the heat shield. The heat shield does not protect the remote control from heat.
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Figure 8.7 Attaching the remote control
ActionStep
8 – Tutorials
1
Firmly hold the camera in your left hand and hold the remote control in your right hand.
2
Align the remotecontrol handle with the camera handle sothat the rear end of the remote control handle mates with the rear spring-loaded latch.
3
Pull the remote control handle backwards and then push it down – towards the camera handle – to lock it between the two latches.
8
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9 Camera overview

9.1 Camera parts

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Figure 9.1 Camera parts, 1
Description of partCallout
1
2
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+/– buttons For moreinformation about the functionality ofthis button, seesection 9.2 – Keypad
buttons & functions on page 75.
F1 button For moreinformation about the functionality ofthis button, seesection 9.2 – Keypad
buttons & functions on page 75.
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9 – Camera overview
Description of partCallout
3
4
F2 button For moreinformation about the functionality ofthis button, seesection 9.2 – Keypad
buttons & functions on page 75.
Camera status LCD For more information about the LCD, see section 9.5 – Camera status LCD on
page 79.
Connector for remote control5
Viewfinder6
Removable remote control with 4" LCD7
9
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9 – Camera overview
Figure 9.2 Camera parts, 2
Description of partCallout
1
C button For more information about the C button, see section 9.2 – Keypad buttons &
functions on page 75.
Lid of the battery compartment2
3
S button For more information about the S button, see section 9.2 – Keypad buttons &
functions on page 75.
4
A button For more information about the A button, see section 9.2 – Keypad buttons &
functions on page 75.
Hand strap5
6
RS-232/USB connector The connector is also used as a connector for video lamp (see figure 9.3 on page
69).
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9
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9 – Camera overview
Description of partCallout
7
Bluetooth® antenna For information about connecting a headset featuring Bluetooth® wireless tech-
nology, see section 10.2.5.6 – Bluetooth® on page 120. Depending on your camera configuration, this feature may be an extra option.
Lens8
9
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9 – Camera overview
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Figure 9.3 Video lamp, to be inserted in the RS-232/USB connector. The video lamp will automatically be switched on when the user switches to visual mode.
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9 – Camera overview
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9
Figure 9.4 Camera parts, 3
Description of partCallout
Cover for additional connectors1
2
3
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Joystick For more information about the joystick, see section 9.2 – Keypad buttons &
functions on page 75.
ON/OFF button (green) For more information about the ON/OFF button, see section9.2 – Keypadbuttons
& functions on page 75.
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9 – Camera overview
Description of partCallout
4
IrDA infrared communication link (to communicate with the camera using a PDA, laptop computer etc.)
For more information about using IrDA, see section 9.4 – IrDA infrared communi­cation link on page 78.
9
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9 – Camera overview
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9
Figure 9.5 Camera parts, 4
Description of partCallout
Spring-loaded locking latch for the remote control1
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9 – Camera overview
Description of partCallout
2
Laser LocatIR with lens cap Please note the following:
A laser icon appears on the screen when the Laser LocatIR is switched on.
Since the distance between the laser beam and the image center will vary by
the target distance, Laser LocatIRshould only be used asan aiming aid. Always check the LCD to make sure the camera captures the desired target. Do not look directly into the laser beam.
When not in use, the Laser LocatIR should always be protected by the lens
cap.
For more information about Laser LocatIR, see section 9.6 – Laser LocatIR on page 80.
3
Button for Laser LocatIR For more information about Laser LocatIR, see section 9.6 – Laser LocatIR on
page 80.
4
Visual camera For more information about the visual camera, see section 9.7 – Visual camera on
page 81.
9
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9 – Camera overview
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Figure 9.6 Removable remote control
Description of partCallout
1
2
9
3
4
S button For more information about the S button, see section 9.2 – Keypad buttons &
functions on page 75.
C button For more information about the C button, see section 9.2 – Keypad buttons &
functions on page 75.
A button For more information about the A button, see section 9.2 – Keypad buttons &
functions on page 75.
Joystick For more information about the joystick, see section 9.2 – Keypad buttons &
functions on page 75.
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9.2 Keypad buttons & functions

Figure 9.7 Camera buttons – explanations
CommentsButton
9 – Camera overview
ON/OFF
A
S
C
Joystick
+/–
F1
Press briefly to switch on the camera
Press and hold down for a few seconds to switch off the camera
Press briefly to autoadjust the camera
Press and hold down for a few seconds autofocus the camera
Press briefly to freeze an image
Press briefly to store an image if the image is currently frozen
Press and hold down for a few seconds to store without freezing
the image Press to move between panes in some dialog boxes
Press to leave freeze mode and go to live mode
Press to leave dialog boxes without changing any settings
Press twice to leave edit mode
If the camera is in manual adjust mode, press to change the
function of the joystick to level (up/down) and span (left/right)
Press to display the menu system
Press to exit the menu system
Press to confirm selections and leave dialog boxes
Press to select measurement markers
Move up/down or left/right to navigate in menus, dialog boxes,
and on the screen Move up/down or left/right to move or resize measurement
markers Move up/down to change focus and left/right to zoom
If the camera is in manual adjust mode, press C to change the
function of the joystick to level (up/down) and span (left/right)
Programmable functions:
Focus
Zoom
Level
Span
Programmable functions:
None
Adjust once
Auto focus
Reverse palette
Next palette
Visual/IR
Update ref temp
9
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9 – Camera overview
CommentsButton
F2
Programmable functions:
None
Adjust once
Auto focus
Reverse palette
Next palette
Visual/IR
Update ref temp
Press to switch on Laser LocatIRButton for Laser LocatIR
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9 – Camera overview

9.3 Autofocus

To focus the camera using the autofocus feature, press and hold down the A button for one second.
Please note the following:
The area that the camera uses when autofocusing is a 80 × 60 pixel box, centered
vertically and horizontally on the screen
The camera will have difficulties autofocusing when the image has low contrasts
between different areas
You should keep the camera steady when autofocusing
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9.4 IrDA infrared communication link

If you have access to a PDA or a laptop computer equipped with an IrDA infrared communication link, youcan beam files to theinternal flash memory in ThermaCAM™ P65 HS:
If you beam a text comment file (*.tcf), it will be used as labels and values when
adding text comments to infrared images
If you beam aPocketWord (*.psw) file it can either be used as an image description
for an infrared image, or as a label or value when adding text comments to infrared images
For more information about beaming text comment files, see section 10.2.2.7.1 – Beaming a text comment file to the camera on page 93. For more information about beaming PocketWord files, see section 10.2.2.7 – Text comment on page 92 and section 10.2.2.8 – Image description on page 97.
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9.5 Camera status LCD

The camera status LCD on the left side of the camera displays information about battery status, communication status, memory status etc.
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Figure 9.8 Camera status LCD
Figure 9.9 Camera status LCD – explanations
CommentsCallout
1
Battery status bar. The frame around the battery status bar is switched on when a battery is inserted.
All segments switched on = fully charged battery
All segments switched off = empty battery or no battery inserted
2
Battery indicator. Switched on if a batteryis inserted, flashing if thebattery is being charged internally.
CompactFlash card indicator. Switched on if a CompactFlash card is inserted.3
4
CompactFlash status bar:
All segments switched on = the card is empty
All segments switched off = the card is full
Burst recording indicator. Switched on during burst recording.5
Communication indicator. Switched on when a communication link is active.6
7
Power indicator:
Both segments switched on when the camera is switched on
Both segments switched off when the camera is switched off
The outer segment flashing when the camera is in ‘deep sleep’
External power indicator. Switched on when the camera is externally powered.8
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9 – Camera overview

9.6 Laser LocatIR

The ThermaCAM™ P65 HS infrared camera features a laser pointer located at the front of the camera handle. To display the laser dot, press the Laser LocatIR button on left side of the handle. The laser dot will appear approx. 91 mm/3.6" above the target.
Please note the following:
A laser icon appears on the screen when the Laser LocatIR is switched on.
Since the distance between the laser beam and the image center will vary by the
target distance,Laser LocatIR shouldonly be usedas an aimingaid. Always check the LCD to make sure the camera captures the desired target.
Do not look directly into the laser beam.
When not in use, the Laser LocatIR should always be protected by the lens cap.
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Figure 9.10 Wavelength: 635 nm. Max. output power: 1 mW. This product complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50, dated July 26th, 2001
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9
Figure 9.11 Distance between the laser beam and the image center
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Page 91
9 – Camera overview

9.7 Visual camera

The ThermaCAM™ P65 HS infrared camera features a visual camera located at the front of the camera handle. The visual camera has no motorized focus and you will need to occasionally focus the camera by rotating the lens manually.
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10 Camera program

10.1 Screen objects

10.1.1 Result table

The results of measurement markers are displayed in a result table in the top right­hand corner of the screen.
Figure 10.1 Explanation of measurement markers appearing in the result table
ExplanationIcon
Spot
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Box 1, maximum temperature
Box 1, minimum temperature
Box 1, average temperature
Circle 1, maximum temperature
Circle 1, minimum temperature
Circle 1, average temperature
Line 1, maximum temperature
Line 1, minimum temperature
Line 1, average temperature
Line 1, cursor temperature
Isotherm 1, above
Isotherm 1, below
Isotherm 1, interval
Isotherm 1, dual above
Isotherm 1, dual below
Difference calculationXXX–YYY
Camera reference temperature
10
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The symbol indicates uncertain result due to an internal updating process after the range has been changed or the camera has been started. The symbol disap­pears after 15 seconds.
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10 – Camera program

10.1.2 Status bar

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Figure 10.2 Status bar, showing atmospheric temperature, relative humidity, distance to target, zoom factor, date & time, temperature range, emissivity, and reflected ambient temperature.
Information aboutan image andthe current conditionsappear on thefirst and second bottom lines of the screen. If text comments are attached to an image file, they are displayed above these two lines.
If you enter an emissivity value less than 0.30 the emissivity box will begin flashing to remind you that this value is unusually low.

10.1.3 Temperature scale

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Figure 10.3 Temperature scale
The temperature scale is displayed on the right-hand side of the screen. The scale shows how the colors are distributed along the various temperatures in the image,
10
with high temperatures at the upper end and low temperatures at the lower end.

10.1.4 System messages

10.1.4.1 Status messages
Status messages are displayed at the bottom of the screen, or in the top left part of the screen. Here you will find information about the current status of the camera, etc.
Figure 10.4 Status messages – a few examples
ExplanationMessage
Message is displayed when the image is frozen.Frozen
Manual
Restarting
Message isdisplayed whenthe camerais currentlyin manualadjust mode.
Message is displayed when the software is restarted, i.e. after Fac- tory default.
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ExplanationMessage
Message is displayed while an image is being saved.Saving as
10.1.4.2 Warning messages
Warning messages are displayed in thecenter of the screen. Here youwill find impor­tant information about battery status, etc.
Figure 10.5 Critical camera information – a few examples
ExplanationMessage
The battery level is below a critical level.Battery low
The camera will be switched off immediately.Shutting down
The camera will be switched off in 2 seconds.Shutting down in 2 seconds
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10.2 Menu system

10.2.1 Navigating in the menu system

Press the joystick to display the horizontal menu bar
Press the joystick to confirm selections in menus and dialog boxes
Press the C button to exit the menu system
Press the C button to cancel selections in menus and dialog boxes
Move the joystick up/down to move up/down in menus, submenus and dialog
boxes
Move the joystickright/left to move right/left in menusand submenus, andto change
values in dialog boxes
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10.2.2 File menu

10.2.2.1 Images
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Figure 10.6 Images folder
Point to Images and press the joystick to display a thumbnail view of the files on the CompactFlash® card, or in the internal camera memory. The following files are dis­played:
infrared images
visual images
*.seq files (sequence files captured using burst recording)
*.avi files (DV-AVI files captured using burst recording)
*.etf files (emissivity table files)
*.tcf files (text comment files)
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Figure 10.7 Images folder, showing the context menu
In the Images folder you can do the following:
Open an imageby selecting theimage using thejoystick, then pressingthe joystick.
For more information, see see section 8.2.2 – Opening an image on page 46.
Create a new folder by selecting an image, then pressing and holding down the
joystick, and selecting Create new folder. For more information, see see section
8.2.6 – Create a new folder on page 47.
Delete an image by selecting the image, then pressing and holding down the joy-
stick, and selecting Delete. For more information, see see section 8.2.3 – Deleting one or several images on page 46.
Delete all images by selecting an image, then pressing and holding down the joy-
10
stick, and selecting Delete all. For more information, see see section 8.2.3 – Deleting one or several images on page 46.
Navigate between the internal camera memory and the external CompactFlash™
card. For moreinformation, see see section 8.2.4 – Navigating between theinternal camera memory and external CompactFlash™ card on page 46.
Navigate in folders. For more information, see see section 8.2.5 – Navigating in
folders on page 47.
10.2.2.2 Save
Point to Save and press the joystick to save the displayed image to the internal flash memory, orthe CompactFlash card. The internal memoryallocated for saving images is 8 MB.
For more information about saving images, and using voice and text comments, see section 10.2.5.3 – Save on page 117, 10.2.2.6 – Voice comment on page 91and
10.2.2.7 – Text comment on page 92.
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10 – Camera program
10.2.2.3 Copy to card
Point to Copy to card to copy the contents of the internal image folder to a automati­cally created folder on a CompactFlash® card
10.2.2.4 Periodic save
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Figure 10.8 Periodic save dialog box
Point to Periodic save and press the joystick to display the Periodic save dialog box. Using the periodic save feature, you can save a number of images, at a certain se­lectable periodicity, to the internal flash memory or the CompactFlash card. Together with the images, all the current conditions will be saved.
Figure 10.9 Explanations of the Periodic save dialog box
CommentActionTask
The periodicity can be set from 10 seconds up to 24 hours. Se­lect Fast On for shortest pos­sible time interval (< 10 sec­onds).
Stopping the recording
Move the joystick left/rightSetting the periodicity
Press the joystickStarting the recording
Press the joystick again Images will be stored sequentially in the current directory. If the
recording is stopped and then started again the new images will be added at the end of the previous sequence in the same directory.
10.2.2.5 Burst recording
Depending on your camera configuration, this feature may be an extra option. The RAM memory allocated for burst recording is 128 MB. This memory is only used to temporarily save SEQ or AVI files during burst recording. As soon as you exit the burst recording dialog you will need to save the files either in the internal flash mem­ory, or on an external CompactFlash card.
Point to Burst recording and press the joystick to display the Burst recording dialog box. Using the burst recording feature, you can:
record and save a sequence of frames at a very high speed
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10 – Camera program
save specific frames as infrared images
play back the sequence backward and forward
set stop and start frames in a sequence to save a part of the sequence
choose between looped or linear recording mode
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Figure 10.10 Burst recording toolbar and progress bar
Figure 10.11 Explanations of the Burst recording toolbar
ExplanationCallout
Go to beginning of frame sequence1
Go to previous frame in the frame sequence2
Play back the frame sequence backward3
Stop the recording or the playback of the frame sequence4
10
Play back the frame sequence forward5
Go to the next frame in the frame sequence6
Go to the end of the frame sequence7
Set start frame for saving of the frame sequence8
Set stop frame for saving of the frame sequence9
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