FLIR ThermaCam P25 User Manual

User’s manual – Benutzerhandbuch Manual del usuarioManuel de l’utilisateur – Manuale dell’utente – Manual do utilizador – Felhas-
ználói kézikönyv – Käyttäjän opas –
Betjeningsvejledning – Brukerveiledning – Instrukcja obsługi – Bruksanvisning – Kullanım
Kılavuzu – Uživatelská příručka –
Gebruikershandleiding
User’s manual
1557978Publ. No. a155Revision English (EN)Language February 6, 2006Issue date
Warnings & cautions
1
Important note about this manual
Welcome!
Packing list
System overview
Connecting system components
Introduction to thermographic inspections of electrical installations
Tutorials
Camera overview
Camera program
2
3
4
5
6
7
8
9
10
Folder and file structure
Electrical power system
A note on LEMO connectors
Maintenance & cleaning
Troubleshooting
11
12
13
14
15
Technical specifications & dimensional drawings
16
Glossary
Thermographic measurement techniques
History of infrared technology
Theory of thermography
The measurement formula
Emissivity tables
17
18
19
20
21
22
ThermaCAM™ P25
User’s manual
Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
Legal disclaimer
All products manufactured by FLIR Systemsarewarranted against defectivematerialsandworkmanship for aperiodof one(1)year from the delivery date of the original purchase, provided such products have been under normal storage, use and service, and in accordance with FLIR Systems instruction.
All products not manufactured by FLIR Systems included in systemsdelivered by FLIRSystems to theoriginal purchaser carrythe warranty, if any, of the particular supplier only and FLIR Systems has no responsibilitywhatsoever for such products.
The warranty extends only to the original purchaser and is not transferable. It is not applicable to any product which has been subjected to misuse, neglect, accident or abnormal conditions of operation. Expendable parts are excluded from the warranty.
In the case of adefect inaproduct coveredbythis warrantytheproduct must notbe furtherusedin order toprevent additional damage.The purchaser shall promptly report any defect to FLIR Systems or this warranty will not apply.
FLIR Systems will, at its option, repair or replace any such defective product free of charge if, upon inspection, it proves to be defective in material or workmanship and provided that it is returned to FLIR Systems within the said one-year period.
FLIR Systems has no other obligation or liability for defects than those set forth above. No other warranty is expressed or implied. FLIR Systems specifically disclaims the implied warranties of merchantability and fitness for a
particular purpose. FLIR Systems shall not be liable for any direct, indirect, special, incidentalor consequential loss or damage, whether basedon contract, tort
or any other legal theory.
Copyright
© FLIR Systems,2006. All rights reservedworldwide. No parts ofthesoftware including source codemaybe reproduced, transmitted, transcribed or translated into any language or computer language in any form or by any means, electronic, magnetic, optical, manual or otherwise, without the prior written permission of FLIR Systems.
This manual must not, in whole or part, be copied, photocopied, reproduced,translated ortransmitted to any electronic mediumor machine readable form without prior consent, in writing, from FLIR Systems.
Names and marks appearing on the products herein are eitherregistered trademarksor trademarksof FLIR Systems and/or its subsidiaries. All othertrademarks,trade names or companynames referenced herein areusedfor identification only andarethe property of theirrespective owners.
Quality assurance
The Quality Management System under which these products are developed and manufactured has been certified in accordance with the ISO 9001 standard.
FLIR Systems is committed to a policy of continuous development; therefore we reserve the right to make changes and improvements on any of the products described in this manual without prior notice.
Patents
This product is protected by patents, design patents, patents pending, or design patents pending. One or several of the following patents, design patents, patents pending, or design patents pending apply to the products and/or features
described in this manual:
Reg. No.StatusDesignation
00809178.1ApplicationChina
01823221.3ApplicationChina
01823226.4ApplicationChina
235308Design PatentChina
ZL02331553.9Design PatentChina
ZL02331554.7Design PatentChina
200530018812.0PendingChina
1188086PatentEPC
01930377.5ApplicationEPO
01934715.2ApplicationEPO
27282912ApplicationEPO
000279476-0001Design PatentEU
1188086PatentFrance
viii Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
Reg. No.StatusDesignation
60004227.8PatentGermany
106017Design PatentGreat Britain
3006596Design PatentGreat Britain
3006597Design PatentGreat Britain
1188086PatentGreat Britain
DM/057692Design PatentInternational
DM/061609Design PatentInternational
2000-620406ApplicationJapan
2002-588123ApplicationJapan
2002-588070ApplicationJapan
1144833Design PatentJapan
1182246Design PatentJapan
1182620Design PatentJapan
2005-020460PendingJapan
PCT/SE01/00983ApplicationPCT
PCT/SE01/00984ApplicationPCT
PCT/SE02/00857ApplicationPCT
PCT/SE03/00307ApplicationPCT
PCT/SE/00/00739ApplicationPCT
0302837-0ApplicationSweden
68657Design PatentSweden
75530Design PatentSweden
518836PatentSweden
522971PatentSweden
524024PatentSweden
09/576266ApplicationU.S.
10/476,217ApplicationU.S.
10/476,760ApplicationU.S.
466540Design PatentU.S.
483782Design PatentU.S.
484155Design PatentU.S.
5,386,117PatentU.S.
5,637,871PatentU.S.
5,756,999PatentU.S.
6,028,309PatentU.S.
6,707,044PatentU.S.
6,812,465PatentU.S.
Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
Reg. No.StatusDesignation
29/233,400PendingU.S.
x Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006

Table of contents

11 Warnings & cautions ......................................................................................................................
32 Important note about this manual .................................................................................................
53 Welcome! .........................................................................................................................................
63.1 About FLIR Systems .............................................................................................................
83.1.1 A few images from our facilities ............................................................................
103.2 Comments & questions ........................................................................................................
114 Packing list ......................................................................................................................................
135 System overview .............................................................................................................................
156 Connecting system components ..................................................................................................
156.1 Front connectors ..................................................................................................................
166.2 Rear connectors ...................................................................................................................
177 Introduction to thermographic inspections of electrical installations ......................................
177.1 Important note ......................................................................................................................
177.2 General information ..............................................................................................................
177.2.1 Introduction ...........................................................................................................
187.2.2 General equipment data .......................................................................................
197.2.3 Inspection .............................................................................................................
197.2.4 Classification & reporting ......................................................................................
207.2.5 Priority ...................................................................................................................
207.2.6 Repair ....................................................................................................................
217.2.7 Control ..................................................................................................................
227.3 Measurement technique for thermographic inspection of electrical installations ...............
227.3.1 How to correctly set the equipment .....................................................................
227.3.2 Temperature measurement ...................................................................................
247.3.3 Comparative measurement ..................................................................................
257.3.4 Normal operating temperature .............................................................................
267.3.5 Classification of faults ...........................................................................................
287.4 Reporting ..............................................................................................................................
307.5 Different types of hot spots in electrical installations ...........................................................
307.5.1 Reflections ............................................................................................................
307.5.2 Solar heating .........................................................................................................
317.5.3 Inductive heating ...................................................................................................
317.5.4 Load variations ......................................................................................................
327.5.5 Varying cooling conditions ...................................................................................
337.5.6 Resistance variations ............................................................................................
337.5.7 Overheating in one part as a result of a fault in another ......................................
357.6 Disturbance factors at thermographic inspection of electrical installations ........................
357.6.1 Wind ......................................................................................................................
357.6.2 Rain and snow ......................................................................................................
367.6.3 Distance to object .................................................................................................
377.6.4 Object size ............................................................................................................
397.7 Practical advice for the thermographer ................................................................................
397.7.1 From cold to hot ...................................................................................................
397.7.2 Rain showers ........................................................................................................
397.7.3 Emissivity ..............................................................................................................
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407.7.4 Reflected apparent temperature ...........................................................................
407.7.5 Object too far away ...............................................................................................
418 Tutorials ...........................................................................................................................................
418.1 Switching on & switching off the camera .............................................................................
428.2 Working with images & folders .............................................................................................
428.2.1 Acquiring an image ...............................................................................................
428.2.2 Opening an image ................................................................................................
428.2.3 Deleting one or several images ............................................................................
428.2.4 Navigating in folders .............................................................................................
438.2.5 Create a new folder ...............................................................................................
438.2.6 Freezing & unfreezing an image ...........................................................................
438.2.7 Saving an image ...................................................................................................
448.3 Working with measurements ................................................................................................
448.3.1 Creating & changing an isotherm ........................................................................
458.4 Changing level & span .........................................................................................................
458.4.1 Changing the level ................................................................................................
458.4.2 Changing the span ...............................................................................................
468.5 Changing system settings ....................................................................................................
468.5.1 Changing the language ........................................................................................
468.5.2 Changing the temperature unit .............................................................................
468.5.3 Changing the date format .....................................................................................
468.5.4 Changing the time format .....................................................................................
478.5.5 Changing date & time ...........................................................................................
488.6 Working with the camera ......................................................................................................
488.6.1 Mounting an additional lens .................................................................................
498.6.2 Camera setup when using the Protective Window (P/N 1 194 977) ....................
498.6.3 Focusing the camera using autofocus .................................................................
498.6.4 Focusing the camera manually ............................................................................
498.6.5 Using the electronic zoom ....................................................................................
508.6.6 Inserting & removing the battery ..........................................................................
508.6.6.1 Inserting the battery ..........................................................................
508.6.6.2 Removing the battery ........................................................................
539 Camera overview ............................................................................................................................
539.1 Camera parts ........................................................................................................................
609.2 Keypad buttons & functions .................................................................................................
619.3 Autofocus ..............................................................................................................................
629.4 Camera status LCD ..............................................................................................................
639.5 Laser LocatIR ........................................................................................................................
6510 Camera program .............................................................................................................................
6510.1 Screen objects ......................................................................................................................
6510.1.1 Result table ...........................................................................................................
6510.1.2 Status bar ..............................................................................................................
6610.1.3 Temperature scale ................................................................................................
6610.1.4 System messages .................................................................................................
6610.1.4.1 Status messages ...............................................................................
6610.1.4.2 Warning messages ...........................................................................
6710.2 Menu system ........................................................................................................................
6710.2.1 Navigating in the menu system ............................................................................
6810.2.2 File menu ..............................................................................................................
6810.2.2.1 Images ...............................................................................................
6910.2.2.2 Save ...................................................................................................
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7010.2.3 Analysis menu .......................................................................................................
7010.2.3.1 Edit mode ..........................................................................................
7010.2.3.2 Changing the settings for the fixed spot ...........................................
7110.2.3.3 Add isotherm .....................................................................................
7310.2.3.4 Remove all .........................................................................................
7410.2.3.5 Obj par ...............................................................................................
7410.2.3.6 Deactivate local par. ..........................................................................
7510.2.4 Image menu ..........................................................................................................
7510.2.4.1 Freeze/Live ........................................................................................
7510.2.4.2 Range ................................................................................................
7510.2.4.3 Level/Span .........................................................................................
7510.2.4.4 Manual adjust / Continuous adjust ...................................................
7610.2.4.5 Palette ................................................................................................
7610.2.4.6 Hide graphics ....................................................................................
7710.2.5 Setup menu ...........................................................................................................
7710.2.5.1 Image .................................................................................................
7810.2.5.2 Save ...................................................................................................
7910.2.5.3 Power .................................................................................................
8010.2.5.4 Status bar ..........................................................................................
8110.2.5.5 Date/time ...........................................................................................
8110.2.5.6 Local settings ....................................................................................
8210.2.5.7 Camera info .......................................................................................
8210.2.5.8 Factory default ...................................................................................
8311 Folder and file structure ...............................................................................................................
8512 Electrical power system .................................................................................................................
8612.1 Internal battery charging ......................................................................................................
8712.2 External battery charging .....................................................................................................
8812.3 Battery safety warnings ........................................................................................................
9113 A note on LEMO connectors .........................................................................................................
9113.1 How to connect & disconnect LEMO connectors ................................................................
9314 Maintenance & cleaning ................................................................................................................
9314.1 Camera body, cables & accessories ....................................................................................
9314.2 Lenses ...................................................................................................................................
9515 Troubleshooting ..............................................................................................................................
9716 Technical specifications & dimensional drawings ......................................................................
9716.1 Imaging performance ...........................................................................................................
9716.2 Detector ................................................................................................................................
9716.3 Image presentation ...............................................................................................................
9716.4 Temperature ranges .............................................................................................................
9716.5 Correction parameters ..........................................................................................................
9816.6 Laser LocatIR ........................................................................................................................
9816.7 Electrical power system ........................................................................................................
9816.8 Environmental specifications ...............................................................................................
9816.9 Physical specifications .........................................................................................................
9916.10 Interfaces & connectors .......................................................................................................
9916.11 Pin configurations .................................................................................................................
9916.11.1 RS-232/USB connector ........................................................................................
10016.11.2 Remote control connector ....................................................................................
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10016.11.3 Power connector ...................................................................................................
10116.11.4 CVBS connector ...................................................................................................
10216.12 Relationship between fields of view and distance ...............................................................
11716.13 Basic dimensions – battery charger .....................................................................................
11816.14 Basic dimensions – battery ..................................................................................................
11916.15 Basic dimensions – camera .................................................................................................
12016.16 Basic dimensions – camera .................................................................................................
12117 Glossary ...........................................................................................................................................
12518 Thermographic measurement techniques ...................................................................................
12518.1 Introduction ..........................................................................................................................
12518.2 Emissivity ..............................................................................................................................
12618.2.1 Finding the emissivity of a sample .......................................................................
12618.2.1.1 Step 1: Determining reflected apparent temperature .......................
12818.2.1.2 Step 2: Determining the emissivity ...................................................
12918.3 Reflected apparent temperature ..........................................................................................
12918.4 Distance ................................................................................................................................
12918.5 Relative humidity ..................................................................................................................
12918.6 Other parameters ..................................................................................................................
13119 History of infrared technology ......................................................................................................
13520 Theory of thermography ................................................................................................................
13520.1 Introduction ...........................................................................................................................
13520.2 The electromagnetic spectrum ............................................................................................
13620.3 Blackbody radiation ..............................................................................................................
13720.3.1 Planck’s law ..........................................................................................................
13820.3.2 Wien’s displacement law ......................................................................................
14020.3.3 Stefan-Boltzmann's law .........................................................................................
14020.3.4 Non-blackbody emitters .......................................................................................
14320.4 Infrared semi-transparent materials .....................................................................................
14521 The measurement formula .............................................................................................................
15122 Emissivity tables .............................................................................................................................
15122.1 References ............................................................................................................................
15122.2 Important note about the emissivity tables ..........................................................................
15122.3 Tables ....................................................................................................................................
167Index ................................................................................................................................................
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1 Warnings & cautions

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This equipment generates, uses, and can radiate radio frequency energy and if
not installed and used in accordance with the instruction manual, may cause inter­ference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart Jof Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference.
An infrared camera is a precision instrument and uses a very sensitive IR detector.
Pointing the camera towards highly intensive energy sources – such as devices emitting laser radiation, or reflections from such devices – may affect the accuracy of the camera readings, or even harm – or irreparably damage – the detector. Note that this sensitivity is also present when the camera is switched off and the lens cap is mounted on the lens.
Each camera from FLIR Systems is calibrated prior to shipping. It is advisable that
the camera is sent in for calibration once a year.
For protective reasons, the LCD (where applicable)will beswitched off if the detector
temperature exceeds +60 °C (+149 °F) and the camera will be switched off if the detector temperature exceeds +68 °C (+154.4 °F).
The camera requires a warm-up time of 5 minutes before accurate measurements
(where applicable) can be expected.
In certain outdoor conditions, the sun can enter the eyepiece and cause damage
to the LCD. Use an eyepiece protector when you expect to be using the camera for extended periods of time in outdoor sunlit environments.
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2 Important note about this manual

As far as it is practically possible, FLIR Systems configures each manual to reflect each customer’s particular camera configuration. However, please note the following exceptions:
The packing list is subject to specific customer configuration and may contain more
or less items
FLIR Systems reserves the right to discontinue models,parts andaccessories, and
other items, or change specifications at any time without prior notice
In some cases, the manual may describe features that are not available in your
particular camera configuration
2
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3 Welcome!

Thank you for choosing the ThermaCAM™ P25 infrared camera. The ThermaCAM™ P25 infrared condition monitoring system consists of an infrared
camera with a built-in 36 mm lens, and a range of accessories. The infrared camera measures and images the emitted infrared radiation from an object. The fact that ra­diation is a function of object surface temperature makes it possible for the camera to calculate and show this temperature.
The ThermaCAM™ P25 camera is dust- and splash-proof and tested for shock and vibration for use in the most demanding field conditions.It is a handheld, truly portable camera, which is lightweight and operates for more than two hours on one battery pack. A high-resolution infrared color image is provided in real-time in the integral viewfinder.
The camera is very easy to use and is operated by using a few buttons which are conveniently placed on the camera, allowing fingertip control of major functions. A built-in menu system also gives easy access to the advanced, simple-to-use camera software for increased functionality.
To document the object under inspection it is possible to capture and store images on a removable CompactFlash card. The images can be analyzed either in the field by using the real-time measurement markers built into the camera software, or in a PC by using FLIR Systems's software for infrared analysis and reporting. This makes it very easy to create complete survey reports (containing numerous infrared images, photos, tables etc.) from the inspections.
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3 – Welcome!

3.1 About FLIR Systems

With over 40 years experience in IR systems and applications development, and over 30 000 infrared cameras in use worldwide, FLIR Systems is the undisputed global commercial IR industry leader.
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Figure 3.1 FLIR Systems, Boston, USA, FLIR Systems, Danderyd, Sweden, and FLIR Systems, Portland,
USA.
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Figure 3.2 Indigo Operations, Niceville, USA,and Indigo Operations,SantaBarbara, USA. IndigoOperations is a division of FLIR Systems.
As pioneers in the IR industry, FLIR Systems has a long list of ‘firsts’ the world of in­frared thermography:
1965: 1st thermal imaging system for predictive maintenance (Model 650).
1973: 1st battery-operated portable IR scanner for industrial applications predictive
maintenance (Model 750).
1975: 1st TV compatible system (Model 525).
1978: 1st dual-wavelength scanning system capable of real-time analog recording
of thermal events (Model 780). Instrumental in R & D market development.
1983: 1st thermal imaging and measurement system with on-screen temperature
measurement.
1986: 1st TE (thermo-electrically) cooled system.
1989: 1st single-piece infrared camera system for PM (predictive maintenance)
and R & D (research & development) with on-board digital storage.
1991: 1st Windows-based thermographic analysis and reporting system.
1993: 1st Focal Plane Array (FPA) system for PM and R & D applications.
1995: 1st full-featured camcorder style FPA infrared system (ThermaCAM).
1997: 1st: uncooled microbolometer-based PM/R & D system.
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3 – Welcome!
2000: 1st thermography system with both thermal and visual imaging.
2000: 1st thermography system to incorporate thermal/visual/voice and text data
logging.
2002: 1st automated thermography system (model P60) to feature detachable re-
motely controllable LCD, JPEG image storage, enhanced connectivity including USB and IrDA wireless, thermal/visual/voice and text data logging.
2002: 1st low-cost ultra-compact hand-held thermography camera (E series).
Revolutionary, ergonomic design, lightest IR measurement camera available.
2003: 1st low-cost, ultra-compact infrared camera for fixed installation intended for
automation and security applications. Exceptionally user-friendly due to standard interfaces and extensive built-in functionality.
2004: 1st camera models specially designed for building thermography (B1, B2
and B20)
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Figure 3.3 LEFT: FLIR Systems Thermovision® Model 661. The photo is taken on May 30th, 1969 at the
distribution plant near Beckomberga, in Stockholm, Sweden. The camera weighed approx. 25 kg (55 lb), the oscilloscope 20 kg (44 lb), the tripod 15 kg (33 lb). The operator also needed a 220 VAC generator set, and a 10L (2.6US gallon) jar with liquidnitrogen. To theleft ofthe oscilloscope thePolaroid attachment (6 kg/13 lb) can be seen. RIGHT: FLIR Systems ThermaCAM Model E2 from 2002 – weight: 0.7 kg (1.54 lb), including battery.
With this tradition of unparalleled technical excellence and innovative achievements, FLIR Systems continues to develop new infrared products, educational venues and applications expertise to meet the diverse demands of thermographers worldwide.
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3 – Welcome!

3.1.1 A few images from our facilities

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Figure 3.4 LEFT: Development of system electronics; RIGHT: Testing of an FPA detector
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Figure 3.5 LEFT: Diamond turning machine; RIGHT: Lens polishing
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3 – Welcome!
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Figure 3.6 LEFT: Testing of IR cameras in the climatic chamber; RIGHT: Robot for camera testing and calibration
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3 – Welcome!

3.2 Comments & questions

FLIR Systems is committed to a policy of continuous development, and although we have tested and verified the information in this manual to the best of our ability, you may find that features and specifications have changed since the time of printing. Please let us know about any errors you find, as well as your suggestions for future editions, by sending an e-mail to:
3
documentation@flir.se
Do not use this e-mail address for technical support questions. Technical support is handled by FLIR Systems local sales offices.
10 Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006

4 Packing list

The ThermaCAM™ P25 and its accessories are delivered in a hard transport case which typically contains the items below. On receipt of the transport case, inspect all items andcheck them against the delivery note. Any damaged items must be reported to the local FLIR Systems representative immediately.
QtyPart numberDescription
11 909 820Adapter for CompactFlash card
21 195 268Battery
11 195 267Battery charger
11 909 653CompactFlash card
11 909 775CVBS video cable
11 195 317Lens cap for camera body
11557978Operator’s manual
11 909 528Power supply
1117 132Shoulder strap
1Configuration-dependentThermaCAM™ P25
11 195 314USB cable
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5 System overview

This system overview shows all accessories that are possible to order for a Therma­CAM™ P25.
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Figure 5.1 System overview
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5 – System overview
Figure 5.2 Explanations of callouts
5
Description of partPart No.Callout
Protective plastic window194 5601
Protective window1 194 9772
124 mm IR lens194 5793
72 mm IR lens194 1764
18 mm IR lens194 4015
9.0 mm IR lens194 7026
64/150 close-up IR lens194 5337
34/80 close-up IR lens1 194 9788
50 μm IR lens1 700 5009
Battery1 195 26810
2-bay battery charger1 195 26711
External power supply1 909 52812
Automotive (cigarette lighter) 12 VDC adapter1 195 14313
Shoulder strap117 13214
Adapter for CompactFlash™ card1 909 82015
CompactFlash™ card1 909 65316
1 910 23317
Protective cap for RS-232/USB connector
Protective cap for unused remote control con-
nector
Protective cap for unused headset connector1 910 23218
USB cable1 195 31419
RS-232 cable1 195 31320
CVBS cable (composite video cable)1 909 77522
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6 Connecting system components

6.1 Front connectors

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Figure 6.1 How to connect system components: Front connectors
Figure 6.2 Explanations of callouts
ExplanationCallout
USB or RS-232 cable.1
Not implemented.2
6
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6 – Connecting system components

6.2 Rear connectors

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6
Figure 6.3 How to connect system components: Rear connectors
Figure 6.4 Explanations of callouts
ExplanationCallout
CompactFlash card1
Power supply cable2
CVBS cable (i.e. composite video)3
Remote control cable4
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