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ThermaCAM™ P25
User’s manual
1557978Publ. No.
a155Revision
English (EN)Language
February 6, 2006Issue date
Warnings & cautions
1
Important note about this manual
Welcome!
Packing list
System overview
Connecting system components
Introduction to thermographic inspections of
electrical installations
Tutorials
Camera overview
Camera program
2
3
4
5
6
7
8
9
10
Folder and file structure
Electrical power system
A note on LEMO connectors
Maintenance & cleaning
Troubleshooting
11
12
13
14
15
Technical specifications & dimensional drawings
16
Glossary
Thermographic measurement techniques
History of infrared technology
Theory of thermography
The measurement formula
Emissivity tables
17
18
19
20
21
22
ThermaCAM™ P25
User’s manual
Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
Legal disclaimer
All products manufactured by FLIR Systemsarewarranted against defectivematerialsandworkmanship for aperiodof one(1)year from the
delivery date of the original purchase, provided such products have been under normal storage, use and service, and in accordance with
FLIR Systems instruction.
All products not manufactured by FLIR Systems included in systemsdelivered by FLIRSystems to theoriginal purchaser carrythe warranty,
if any, of the particular supplier only and FLIR Systems has no responsibilitywhatsoever for such products.
The warranty extends only to the original purchaser and is not transferable. It is not applicable to any product which has been subjected to
misuse, neglect, accident or abnormal conditions of operation. Expendable parts are excluded from the warranty.
In the case of adefect inaproduct coveredbythis warrantytheproduct must notbe furtherusedin order toprevent additional damage.The
purchaser shall promptly report any defect to FLIR Systems or this warranty will not apply.
FLIR Systems will, at its option, repair or replace any such defective product free of charge if, upon inspection, it proves to be defective in
material or workmanship and provided that it is returned to FLIR Systems within the said one-year period.
FLIR Systems has no other obligation or liability for defects than those set forth above.
No other warranty is expressed or implied. FLIR Systems specifically disclaims the implied warranties of merchantability and fitness for a
particular purpose.
FLIR Systems shall not be liable for any direct, indirect, special, incidentalor consequential loss or damage, whether basedon contract, tort
This manual must not, in whole or part, be copied, photocopied, reproduced,translated ortransmitted to any electronic mediumor machine
readable form without prior consent, in writing, from FLIR Systems.
Names and marks appearing on the products herein are eitherregistered trademarksor trademarksof FLIR Systems and/or its subsidiaries.
All othertrademarks,trade names or companynames referenced herein areusedfor identification only andarethe property of theirrespective
owners.
Quality assurance
The Quality Management System under which these products are developed and manufactured has been certified in accordance with the
ISO 9001 standard.
FLIR Systems is committed to a policy of continuous development; therefore we reserve the right to make changes and improvements on
any of the products described in this manual without prior notice.
Patents
This product is protected by patents, design patents, patents pending, or design patents pending.
One or several of the following patents, design patents, patents pending, or design patents pending apply to the products and/or features
described in this manual:
Reg. No.StatusDesignation
00809178.1ApplicationChina
01823221.3ApplicationChina
01823226.4ApplicationChina
235308Design PatentChina
ZL02331553.9Design PatentChina
ZL02331554.7Design PatentChina
200530018812.0PendingChina
1188086PatentEPC
01930377.5ApplicationEPO
01934715.2ApplicationEPO
27282912ApplicationEPO
000279476-0001Design PatentEU
1188086PatentFrance
viiiPubl. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
Reg. No.StatusDesignation
60004227.8PatentGermany
106017Design PatentGreat Britain
3006596Design PatentGreat Britain
3006597Design PatentGreat Britain
1188086PatentGreat Britain
DM/057692Design PatentInternational
DM/061609Design PatentInternational
2000-620406ApplicationJapan
2002-588123ApplicationJapan
2002-588070ApplicationJapan
1144833Design PatentJapan
1182246Design PatentJapan
1182620Design PatentJapan
2005-020460PendingJapan
PCT/SE01/00983ApplicationPCT
PCT/SE01/00984ApplicationPCT
PCT/SE02/00857ApplicationPCT
PCT/SE03/00307ApplicationPCT
PCT/SE/00/00739ApplicationPCT
0302837-0ApplicationSweden
68657Design PatentSweden
75530Design PatentSweden
518836PatentSweden
522971PatentSweden
524024PatentSweden
09/576266ApplicationU.S.
10/476,217ApplicationU.S.
10/476,760ApplicationU.S.
466540Design PatentU.S.
483782Design PatentU.S.
484155Design PatentU.S.
5,386,117PatentU.S.
5,637,871PatentU.S.
5,756,999PatentU.S.
6,028,309PatentU.S.
6,707,044PatentU.S.
6,812,465PatentU.S.
Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
Reg. No.StatusDesignation
29/233,400PendingU.S.
xPubl. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
xivPubl. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
1Warnings & cautions
10474103;a1
■This equipment generates, uses, and can radiate radio frequency energy and if
not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the
limits for a Class A computing device pursuant to Subpart Jof Part 15 of FCC Rules,
which are designed to provide reasonable protection against such interference
when operated in a commercial environment. Operation of this equipment in a
residential area is likely to cause interference in which case the user at his own
expense will be required to take whatever measures may be required to correct
the interference.
■An infrared camera is a precision instrument and uses a very sensitive IR detector.
Pointing the camera towards highly intensive energy sources – such as devices
emitting laser radiation, or reflections from such devices – may affect the accuracy
of the camera readings, or even harm – or irreparably damage – the detector. Note
that this sensitivity is also present when the camera is switched off and the lens
cap is mounted on the lens.
■Each camera from FLIR Systems is calibrated prior to shipping. It is advisable that
the camera is sent in for calibration once a year.
■For protective reasons, the LCD (where applicable)will beswitched off if the detector
temperature exceeds +60 °C (+149 °F) and the camera will be switched off if the
detector temperature exceeds +68 °C (+154.4 °F).
■The camera requires a warm-up time of 5 minutes before accurate measurements
(where applicable) can be expected.
■In certain outdoor conditions, the sun can enter the eyepiece and cause damage
to the LCD. Use an eyepiece protector when you expect to be using the camera
for extended periods of time in outdoor sunlit environments.
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2Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
2Important note about this manual
As far as it is practically possible, FLIR Systems configures each manual to reflect
each customer’s particular camera configuration. However, please note the following
exceptions:
■The packing list is subject to specific customer configuration and may contain more
or less items
■FLIR Systems reserves the right to discontinue models,parts andaccessories, and
other items, or change specifications at any time without prior notice
■In some cases, the manual may describe features that are not available in your
particular camera configuration
2
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4Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
3Welcome!
Thank you for choosing the ThermaCAM™ P25 infrared camera.
The ThermaCAM™ P25 infrared condition monitoring system consists of an infrared
camera with a built-in 36 mm lens, and a range of accessories. The infrared camera
measures and images the emitted infrared radiation from an object. The fact that radiation is a function of object surface temperature makes it possible for the camera
to calculate and show this temperature.
The ThermaCAM™ P25 camera is dust- and splash-proof and tested for shock and
vibration for use in the most demanding field conditions.It is a handheld, truly portable
camera, which is lightweight and operates for more than two hours on one battery
pack. A high-resolution infrared color image is provided in real-time in the integral
viewfinder.
The camera is very easy to use and is operated by using a few buttons which are
conveniently placed on the camera, allowing fingertip control of major functions. A
built-in menu system also gives easy access to the advanced, simple-to-use camera
software for increased functionality.
To document the object under inspection it is possible to capture and store images
on a removable CompactFlash card. The images can be analyzed either in the field
by using the real-time measurement markers built into the camera software, or in a
PC by using FLIR Systems's software for infrared analysis and reporting. This makes
it very easy to create complete survey reports (containing numerous infrared images,
photos, tables etc.) from the inspections.
3
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3 – Welcome!
3.1About FLIR Systems
With over 40 years experience in IR systems and applications development, and over
30 000 infrared cameras in use worldwide, FLIR Systems is the undisputed global
commercial IR industry leader.
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3
Figure 3.1 FLIR Systems, Boston, USA, FLIR Systems, Danderyd, Sweden, and FLIR Systems, Portland,
USA.
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Figure 3.2 Indigo Operations, Niceville, USA,and Indigo Operations,SantaBarbara, USA. IndigoOperations
is a division of FLIR Systems.
As pioneers in the IR industry, FLIR Systems has a long list of ‘firsts’ the world of infrared thermography:
■1965: 1st thermal imaging system for predictive maintenance (Model 650).
■1973: 1st battery-operated portable IR scanner for industrial applications predictive
maintenance (Model 750).
■1975: 1st TV compatible system (Model 525).
■1978: 1st dual-wavelength scanning system capable of real-time analog recording
of thermal events (Model 780). Instrumental in R & D market development.
■1983: 1st thermal imaging and measurement system with on-screen temperature
measurement.
■1986: 1st TE (thermo-electrically) cooled system.
■1989: 1st single-piece infrared camera system for PM (predictive maintenance)
and R & D (research & development) with on-board digital storage.
■1991: 1st Windows-based thermographic analysis and reporting system.
■1993: 1st Focal Plane Array (FPA) system for PM and R & D applications.
■1995: 1st full-featured camcorder style FPA infrared system (ThermaCAM).
■1997: 1st: uncooled microbolometer-based PM/R & D system.
6Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
3 – Welcome!
■2000: 1st thermography system with both thermal and visual imaging.
■2000: 1st thermography system to incorporate thermal/visual/voice and text data
logging.
■2002: 1st automated thermography system (model P60) to feature detachable re-
motely controllable LCD, JPEG image storage, enhanced connectivity including
USB and IrDA wireless, thermal/visual/voice and text data logging.
■2002: 1st low-cost ultra-compact hand-held thermography camera (E series).
Revolutionary, ergonomic design, lightest IR measurement camera available.
■2003: 1st low-cost, ultra-compact infrared camera for fixed installation intended for
automation and security applications. Exceptionally user-friendly due to standard
interfaces and extensive built-in functionality.
■2004: 1st camera models specially designed for building thermography (B1, B2
and B20)
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3
Figure 3.3 LEFT: FLIR Systems Thermovision® Model 661. The photo is taken on May 30th, 1969 at the
distribution plant near Beckomberga, in Stockholm, Sweden. The camera weighed approx. 25 kg (55 lb),
the oscilloscope 20 kg (44 lb), the tripod 15 kg (33 lb). The operator also needed a 220 VAC generator
set, and a 10L (2.6US gallon) jar with liquidnitrogen. To theleft ofthe oscilloscope thePolaroid attachment
(6 kg/13 lb) can be seen. RIGHT: FLIR Systems ThermaCAM Model E2 from 2002 – weight: 0.7 kg (1.54
lb), including battery.
With this tradition of unparalleled technical excellence and innovative achievements,
FLIR Systems continues to develop new infrared products, educational venues and
applications expertise to meet the diverse demands of thermographers worldwide.
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3 – Welcome!
3.1.1A few images from our facilities
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3
Figure 3.4 LEFT: Development of system electronics; RIGHT: Testing of an FPA detector
8Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
3 – Welcome!
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Figure 3.6 LEFT: Testing of IR cameras in the climatic chamber; RIGHT: Robot for camera testing and
calibration
3
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3 – Welcome!
3.2Comments & questions
FLIR Systems is committed to a policy of continuous development, and although we
have tested and verified the information in this manual to the best of our ability, you
may find that features and specifications have changed since the time of printing.
Please let us know about any errors you find, as well as your suggestions for future
editions, by sending an e-mail to:
3
documentation@flir.se
➲ Do not use this e-mail address for technical support questions. Technical support
is handled by FLIR Systems local sales offices.
10Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 2006
4Packing list
The ThermaCAM™ P25 and its accessories are delivered in a hard transport case
which typically contains the items below. On receipt of the transport case, inspect all
items andcheck them against the delivery note. Any damaged items must be reported
to the local FLIR Systems representative immediately.
QtyPart numberDescription
11 909 820Adapter for CompactFlash card
21 195 268Battery
11 195 267Battery charger
11 909 653CompactFlash card
11 909 775CVBS video cable
11 195 317Lens cap for camera body
11557978Operator’s manual
11 909 528Power supply
1117 132Shoulder strap
1Configuration-dependentThermaCAM™ P25
11 195 314USB cable
4
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4 – Packing list
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5System overview
This system overview shows all accessories that are possible to order for a ThermaCAM™ P25.
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5
Figure 5.1 System overview
Publ. No. 1557978 Rev. a155 – ENGLISH (EN) – February 6, 200613