FLIR PT series Installation Manual

Installation
Manual

PT-Series

© 2013 FLIR Commercial Systems, Inc. All rights reserved worldwide. No parts of this manual, in whole or in part,
may be copied, photocopied, translated, or transmitted to any electronic medium or machine readable form without
the prior written permission of FLIR Commercial Systems, Inc.

Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR
Commercial Systems, Inc. and/or its subsidiaries. All other trademarks, trade names, or company names
referenced herein are used for identification only and are the property of their respective owners.

This product is protected by patents, design patents, patents pending, or design patents pending.
The contents of this document are subject to change.

FLIR Commercial Systems, Inc.

70 Castilian Drive
Goleta, CA 93117
Phone: 888.747.FLIR (888.747.3547)
International: +1.805.964.9797
http://www.flir.com

Important Instructions and Notices to the User:

Modification of this device without the express authorization of FLIR Commercial Systems, Inc. may void the user’s
authority under FCC rules to operate this device.

Modification of this device without the express authorization of FLIR Commercial Systems, Inc., may void the
user’s authority under the FCC Rules to operate this device.

Note 1: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense. Shielded cables
must be used to connect this device to other devices.

Note 2: If ferrites are supplied with this equipment, the equipment was tested for compliance with the FCC limits for
a Class A digital device using power cables with the ferrites installed. When connecting one or two power cables to
the equipment, the supplied ferrites must be used with this equipment.

Industry Canada Notice:
This Class B digital apparatus complies with Canadian ICES-003.

Avis d’Industrie Canada:
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

Proper Disposal of Electrical and Electronic Equipment (EEE)

The European Union (EU) has enacted Waste Electrical and Electronic Equipment Directive 2002/
96/EC (WEEE), which aims to prevent EEE waste from arising; to encourage reuse, recycling, and
recovery of EEE waste; and to promote environmental responsibility.

In accordance with these regulations, all EEE products labeled with the “crossed out wheeled bin”
either on the product itself or in the product literature must not be disposed of in regular rubbish
bins, mixed with regular household or other commercial waste, or by other regular municipal waste

collection means. Instead, and in order to prevent possible harm to the environment or human
health, all EEE products (including any cables that came with the product) should be responsibly discarded or
recycled.

To identify a responsible disposal method where you live, please contact your local waste collection or recycling
service, your original place of purchase or product supplier, or the responsible government authority in your area.
Business users should contact their supplier or refer to their purchase contract.

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Table of Contents

Ta b l e o f C on te nt s

PT-Series Camera Installation

1.1 Warnings and Cautions 1-1

1.2 References 1-1

1.3 Camera Overview 1-1

1.4 Installation Overview 1-2

1.4.1 Camera Connection Options 1-2

1.4.2 Supplied Components 1-3

1.4.3 Required Components 1-3

1.5 Location Considerations 1-3

1.5.1 Bench Testing 1-3

1.5.2 Prior to Cutting/Drilling Holes 1-4

1.5.3 Camera Mounting 1-4

1.5.4 Removing the Back Cover 1-5

1.5.5 Cable Gland Sealing 1-5

1.5.6 Cable Glands and Spare Parts Kit 1-5

1.5.7 Cable Gland Seal Inserts 1-6

1.6 Camera Connections 1-6

1.6.1 Connecting power 1-6

1.6.2 Video Connections 1-6

1.6.3 Ethernet Connection 1-8

1.6.4 Serial Connection 1-8

1.7 Serial Communications Overview 1-8

1.8 Serial Communications Settings - Hardware DIP Switches 1-8

1.9 PT-Series Camera Specifications 1-11

Basic Operation and Configuration

2.1 Nexus IP Camera 2-1

2.1.1 Nexus Server Configuration 2-1

2.1.2 Serial and/or IP Communications 2-1

2.1.3 Serial Communications 2-2

2.1.4 Ethernet Communications 2-2

2.2 Basic Test and Configuration Steps 2-3

2.3 Camera Bench Test 2-3

2.4 Web Browser Interface 2-4

2.4.1 Log into the Camera Web Page 2-4

2.4.2 Camera Control and Status 2-5

2.4.3 Web Control Panel 2-6

2.4.4 Help 2-8

2.4.5 Log Off 2-8

2.5 Bench Test Using FSM 2-8

2.5.1 Running FSM 2-8

2.6 Basic Camera Configuration 2-11

2.6.1 Expert and Admin Accounts 2-11

2.6.2 Maintenance Menu 2-12

2.6.3 LAN Settings 2-13

2.6.4 Services (Date and Time Settings) 2-14

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Table of Contents

2.6.5 Security Settings 2-15

2.6.6 Configuration File 2-16

2.7 Thermal Imaging Overview 2-17

2.8 Troubleshooting Tips 2-19

2.9 General Errors 2-22

2.10 Restoring the Factory Settings 2-24

2.11 Setting the IP address on a Windows PC 2-25

Serial Address: Decimal To Binary Conversion

3.1 Address Conversion Table 3-1

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This manual describes the installation of the PT-Series cameras. If you need help during the installation
process, please call to speak with our support experts (877-773-3547). All installers and integrators are
encouraged to take advantage of the training offered by FLIR; visit
http://www.flir.com/training for more information.

This manual includes the following topics:

• Installation Overview

• Mounting the camera and its components

• Connecting the electronics

• Bench testing the camera

• Basic configuration and operation of the camera

• Camera Specifications

For safety, and to achieve the highest levels of performance from the PT-Series camera system, always
follow the warnings and cautions in this manual when handling and operating the camera system.

1.1 Warnings and Cautions

Warning!

If mounting the PT-Series camera on a pole, tower or any elevated location, use industry standard
safe practices to avoid injuries.

Caution!

Except as described in this manual, do not open the PT-Series camera for any reason. Disassembly
of the camera (including removal of the cover) can cause permanent damage and will void the
warranty.

Be careful not to leave fingerprints on the PT-Series camera’s infrared optics.

The PT-Series camera requires a power supply of 24 Volts. Operating the camera outside of the
specified input voltage range or the specified operating temperature range can cause permanent
damage.

1.2 References

PT-SERIES Camera Mechanical Interface Control Document (ICD) (FLIR Doc # 427-0032-00-19)

• Available on the documentation CD or from the FLIR website, provides further details regarding
mechanical dimensions and mounting for the PT-Series camera.

Nexus IP Camera Configuration Guide (FLIR Doc # 427-0030-00-28)

• Available on the documentation CD or from the FLIR website, provides further details on using a web
browser to configure the PT-Series camera.

1.3 Camera Overview

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Figure 1-1: PT-Series Camera

Shipping plugs only ­Remove before installing

The PT-Series camera is both an analog and an IP camera. The video from the camera can be viewed
over a traditional analog video network or it can be viewed by streaming it over an IP network using
MPEG-4, M-JPEG and H.264 encoding. Analog video will require a connection to a video monitor or
an analog matrix/switch. The IP video will require a connection to an Ethernet network switch and a
computer with the appropriate software for viewing the video stream.

1.4 Installation Overview

The PT-Series Camera is a multi-sensor camera system on a pan/tilt platform. Combinations of an
infrared camera and a visible-light video camera are intended for outdoor installations.

The PT-Series camera is intended to be mounted on a medium-duty fixed pedestal mount or wall
mount commonly used in the CCTV industry. Cables will exit from the back of the camera housing.
The mount must support up to 45 lbs. (20 KG). The camera can be controlled through either serial or
IP communications. The camera operates on 21 - 30 VAC or 21 - 30 VDC. In order to access the
electrical connections and install the cables, it is necessary to temporarily remove the back cover of
the camera housing.

1.4.1 Camera Connection Options

Camera connections are made through water-tight cable gland seals on the rear of the camera. Refer
to section 1.5.5 “Cable Gland Sealing” on page 1-5 to ensure the glands are used correctly and the
connections are properly sealed.

The camera can be powered with a conventional power supply, using 21 - 30 VAC or 21 - 30 VDC.

The PT-Series Camera can produce analog or digital (IP) video output (or both). Analog video will
require at least one connection to a video monitor or an analog video matrix switch. In most analog
installations, two video connections will be used—one for the thermal camera video, and one for the
daylight camera video. The camera provides two BNC connectors for these video channels.

An Ethernet connection is provided for IP video streaming and for command and control
communications (pan/tilt/zoom/etc.). A web browser can be used for camera configuration and
maintenance (software/firmware updates). On some models, a web browser can also be used for IP
video streaming and for command and control.

For analog installations that are not using Ethernet/IP, a serial cable (RS232 or RS422) can optionally
be connected and used for command and control communications, supporting either Pelco D or

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Bosch protocols. In installations using analog video and serial communications, it is recommended an
Ethernet cable should also be installed for camera configuration, operation, and troubleshooting.

For installations where the camera is mounted on a tower or pole or other location that may be difficult
to access, it is recommended the Ethernet connection should be installed from the camera down to
ground level at a minimum, to allow easier access.

1.4.2 Supplied Components

The PT-Series camera includes these standard components:

• Multi-sensor Pan/Tilt Camera Unit

• Cable Glands and Spare Parts kit

• FLIR Sensors Manager CD

• PT-Series Camera Documentation Package

1.4.3 Required Components

The installer will need to supply the following items; the lengths are specific to the installation.

• Electrical wire, for system power; up to 100’ (3-conductor, shielded, gauge determined by cable
length and supply voltage. Refer to Figure 1-3 on page 1-7 for additional information)

• Camera grounding strap

• Coaxial RG59U video cables (BNC connector at the camera end) for analog video

• Shielded Category 6 Ethernet cable for control, streaming video, and for software upgrades.

• Optional serial cable for serial communications.

• Miscellaneous electrical hardware, camera mount (with stainless steel washers and bolts),
connectors, and tools

1.5 Location Considerations

The camera will require connections for power, communications (IP Ethernet, and/or serial
communications), and video.

Important Note

Install all cameras with an easily accessible Ethernet connection to support future software
upgrades.

Ensure that cable distances do not exceed the specifications and that cables adhere to all local and
Industry Standards, Codes, and Best Practices.

Important Note

If the camera is to be mounted on a pole or tower or other hard-to-reach location, connect and
operate the camera as a bench test at ground level prior to mounting the camera in its final location.

1.5.1 Bench Testing

Connect the power, video, serial, and Ethernet connections and confirm that the video is displayed on
a monitor when the power is turned on. Confirm the camera can be controlled by moving it (pan/tilt).

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Not to scale

Figure 1-2: PT-Series Camera Mounting

0

0.28

All dimensions in inches

0

2X 3.19 ± .02

2X 3.19 ± .02

2X 2.72 ± .02

2X 2.72 ± .02

4X Ø.354 THRU

Pan Axis

Tilt Axis

For configuration and basic setup information using the onboard web server, refer to Basic Operation
and Configuration on page 2-1.

1.5.2 Prior to Cutting/Drilling Holes

When selecting a mounting location for the PT-Series camera, consider cable lengths and cable
routing. Ensure the cables are long enough given the proposed mounting locations and cable routing
requirements.

Use cables that have sufficient dimensions to ensure safety (for power cables) and adequate signal
strength (for video and communications).

1.5.3 Camera Mounting

Caution!

When lifting the PT-Series camera use the camera body and base, not the tubes.

PT-Series cameras must be mounted upright on top of the mounting surface, with the base below the
camera. The unit should not be hung upside down.

Once the mounting location has been selected, verify both sides of the mounting surface are
accessible.

Use a thread locking compound such as Loctite 242 or equivalent with all metal to metal threaded
connections.

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Once the holes are drilled in the mounting surface, install four (4) stainless steel 5/16 or M8 bolts with
stainless steel washers and lock washers through the base of the camera.

Always use stainless steel washers on the four camera base mounting holes, especially in locations
where the camera base is exposed to a damp or salt environment. Ensure that the camera base finish
remains intact when it is secured to its mount. Contact between the stainless steel fasteners and any
bare aluminum will cause galvanic corrosion which will shorten the life of the installation.

1.5.4 Removing the Back Cover

Use a 2.5mm hex key to loosen the
four captive screws and remove the
cover, exposing the connections at the
back of the camera. There is a
grounding wire connected between the
case and the back cover

Important Note

1.5.5 Cable Gland Sealing

Proper installation of cable sealing
glands and use of appropriate
elastomer inserts is critical to long term
reliability. Cables enter the camera
mount enclosure through liquid-tight
compression glands. Be sure to insert
the cables through the cable glands on
the enclosure before terminating and
connecting them (the connectors will not fit through the cable gland). Leave the gland nuts loosened
until all cable installation has been completed. Inspect and install gland fittings in the back cover with
suitable leak sealant and tighten to ensure water tight fittings. Teflon tape or pipe sealant (i.e. DuPont
RectorSeal T™) are suitable for this purpose.

1.5.6 Cable Glands and Spare Parts Kit

The kit contains the two 3/4” cable glands and gland
seal plugs required for non-conduit installations.

The remaining parts included in the kit are:

•a spare ground wire

• a spare ground nut and lock washer

• two spare power terminal block plugs

• two spare serial port terminal block plugs

• four spare F-Series back cover screws

• four spare PT-Series back cover screws

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Camera

Serial Control

Ethernet

Heater

Gland seal plugs

Ground
Lug

Power

Power

1.5.7 Cable Gland Seal Inserts

The PT-Series camera comes with two 3/4”
NPT cable glands, each with a three hole
gland seal insert. Cables may be between

0.23" to 0.29" od. Up to six cables may be

installed. Plugs are required for the insert
hole(s) not being used. The photograph at the
right shows two power cables, an Ethernet
cable, a serial control cable (no analog video
is installed), and two gland seal plugs.

If non-standard cable diameters are used, you
may need to locate or fabricate the
appropriate insert to fit the desired cable.
FLIR Commercial Systems, Inc. does not
provide cable gland inserts other than what is
supplied with the system.

Note

Insert the cables through the cable glands on the enclosure before terminating and connecting them.
(In general, the terminated connectors will not fit through the cable gland.) If a terminated cable is
required, you can make a clean and singular cut in the gland seal to install the cable into the gland
seal.

1.6 Camera Connections

1.6.1 Connecting power

The camera itself does not have an on/off switch. Generally the PT-Series camera will be connected to
a circuit breaker and the circuit breaker will be used to apply or remove power to the camera. If power
is supplied to it, the camera will be in one of two modes: Booting Up or Powered On.

The power cable supplied by the installer must use wires that are sufficient size gauge (16 AWG
recommended) for the supply voltage and length of the cable run, to ensure adequate current carrying
capacity. Always follow local building codes!

Ensure the camera is properly grounded. Typical to good grounding practices, the camera chassis
ground should be provided using the lowest resistance path possible. FLIR requires using a
grounding strap anchored to the grounding lug on the back plate of the camera housing and
connected to the nearest earth-grounding point.

Note

The terminal blocks for power connections will accept a maximum 16 AWG wire size.

1.6.2 Video Connections

The analog video connections on the back of the camera are BNC connectors. The camera also
provides an RCA video connector that can be used to temporarily monitor the video output.

The video cables used should be rated as RG59U or better to ensure a quality video signal.

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Analog Video
(monitoring output only)

Camera Power

IP Network Analog Visible Video

Analog Infrared Video

Figure 1-3: PT-Series Camera Connections

Heater Power

Not used

Serial Connector
for local control

Gland A Camera End

Serial and IP Communications

Main Analog Video

Gland B Camera End

Auxiliary Analog Video and Power

EthernetSerial

Control

Male
BNC

Video

Ethernet

RS232

RS422

20 AWG MAX

RX+

TX+

GND

RD(A)-

GND

RD(B)+

TD(A)-

TD(B)+

1

2

3

4

5

{

Main

Port

Back Cover

16 AWG Shielded

16 AWG Shielded

Local
GND

24

VAC/DC

24

VAC/DC

1

2

3

1

2

3

24 VAC/DC+

24 VAC/DC-

Earth Ground

24 VAC/DC+

24 VAC/DC-

Earth Ground

{

{

Chassis

GND

Video

Male
BNC

Auxiliary

Port

3/4” NPT for Cable
Gland or Conduit

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1.6.3 Ethernet Connection

The cable gland seal is designed for use with Shielded Category 6 Ethernet cable.

1.6.4 Serial Connection

For serial communications, it is necessary to set the parameters such as the signalling standard (RS­232 or RS-422), baud rate, number of stop bits, parity and so on. It is also necessary to select the
communication protocol used (either Pelco D or Bosch) and the camera address. By default, the
serial interface uses Pelco D, RS-422 standard, 9600 baud rate, 8/1/none, and address 1.

Note

Typical Bosch systems operate using a biphase connection and the FLIR cameras do not accept
biphase signals directly. It may be necessary to install a biphase converter in order to use the Bosch
protocol.

Connect the wires of the serial cable as show in Figure 1-3 on page 1-7. When using the RS-422
standard, ensure the transmit pair of the camera goes to the receive pair of the other device, and vice
versa.

Note

The terminal blocks for serial connections will accept a maximum 20 AWG wire size.

1.7 Serial Communications Overview

The installer must decide if the serial communications settings will be configured via hardware (DIP
switch settings) or software. If the camera has an Ethernet connection, then generally it will be easier
(and more convenient in the long run) to make configuration settings via software. Then configuration
changes can be made over the network without physically accessing the camera. Also the settings
can be saved to a file and backed up or restored as needed.

If the camera is configured via hardware, then configuration changes in the future may require
accessing the camera on a tower or pole, dismounting it, and removing the back and so on. If the
camera does not have an Ethernet connection, the DIP switches must be used to set the serial
communication options.

Note

The serial communications parameters for the PT-Series camera are set or modified either via
hardware DIP switch settings or via software, through a web browser interface. A single DIP switch
(SW103-9), Software Override determines whether the configuration comes from the hardware DIP
switches or the software settings.

Note

The DIP switches are only used to control serial communications parameters. Other settings, related
to IP camera functions and so on, must be modified via software (using a web browser).

1.8 Serial Communications Settings - Hardware DIP Switches

The camera has two blocks of DIP switches that are used to configure the serial communications
settings. One block of switches has 8 switches and is used to set the serial address (or ID) of the
camera. The other block of switches has 10 switches and is used to set baud rate, hardware protocol
(RS-232 or RS-422), serial protocol (Pelco D or Bosch), and Software Override.

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Figure 1-4: PT-Series Camera Configuration

SW102 SW103

Off

On

Switch
Position

The figure below shows the locations of dip switches SW102 and SW103.

If the Software Override DIP switch is set to the software position (as it is by default), all of the other
DIP switches will be ignored, and configuration changes must be made through software. If the switch
is set to the hardware position, all configuration settings related to serial communications are made
with the DIP switches, and changes that are made via software (with a web browser) will be ignored.

Serial Address: Use the block of switches on the left (SW102) to set the serial address of the
camera. The available range of values is from decimal 1 to 255. The dip switches are interpreted as a
binary number, with switch 1 representing the least significant bit (the switches are in the reverse
order of the bits). For convenience, a table of serial addresses and their binary equivalents is included
at the end of the manual. See “Serial Address: Decimal To Binary Conversion” on page 3-1.

Table 1-1: Dip Switch Address/ID Settings—SW101

ID

1 On Off Off Off Off Off Off Off

2 Off On Off Off Off Off Off Off

3 On On Off Off Off Off Off Off

………………………

255 On On On On On On On On

Sw 1

LSB

Sw 2 Sw 3 Sw 4 Sw 5 Sw 6 Sw 7

Sw 8
MSB

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Other Serial Communication Parameters: The tables below defines the switch locations, bit

numbering and on/off settings used in controlling the other serial communication parameters.

Ta b l e 1 - 2 : D i p S wi tc h S et ti ng s— S W1 03

Settings Description

Baud rate: This is the baud rate of the system user serial

port. The available values are 2400, 4800, 9600, 19200
kbaud.

Camera Control Protocol: This is the communication
protocol selected for the system when operating over the
serial port. The available protocols are Pelco-D and
Bosch.

Serial Communication Standard: This determines the
electrical interface selected for the user serial port. The
available settings are RS422 and RS232.

Not Used

Bit 1 Bit 2

OFF OFF 2400

ON OFF 4800

OFF ON 9600

ON ON 19200

Bit 3 Bit 4

OFF OFF Pelco-D

ON OFF NA

OFF ON Bosch

ON ON NA

Bit 5 Bit 6

OFF OFF NA

ON OFF RS422

OFF ON RS232

ON ON N/A

Bit 7 Bit 8

XX

XX

XX

XX

Software Override DIP Switch: This setting determines
whether the system will use software settings for
configuration or if the dip switch settings will override the
software settings. Default is Off.

Not Used

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Bit 9

OFF Software select

ON Hardware select

Bit 10

X

1 PT-Series Camera Installation

THERMAL CAMERA SPECS

Detector Type Long-Life, Uncooled

VO× Microbolometer

Pixel Pitch 25 μm

Focal L ength (lens/model dependent) 9 mm, 13 mm, 19 mm 9 mm, 13 mm, 19 mm,

35 mm, 65 mm, 100 mm

Field O f Vie w (lens/model dependent) 24° × 20° (PT-124; 9 mm)

17° × 14° (PT-117; 13 mm)
12° × 10° (PT-112; 19 mm)

48° × 39° (PT-348; 9 mm)
34° × 28° (PT-334; 13 mm)
24° × 19° (PT-324; 19 mm)
13° × 10° (PT-313; 35 mm)
7° × 5° (PT-307; 65 mm)

4.6° × 3.7° (PT-304; 100 mm)

Zoom (model dependent) 2× E-zoom 2× & 4× E-zoom

Spectral Range

Focus Range Athermalized, focus-free

2× & 4× E-zoom

13 mm, 25 mm, 35 mm,

45° × 37° (PT-645; 13 mm)

50 mm, 65 mm, 100 mm

12° × 10° (PT-612; 50 mm)

17 μm

25° × 20° (PT-625; 25 mm)

18° × 14° (PT-618; 35 mm)

10° × 8° (PT-610; 65 mm)

6.2° × 5° (PT-606; 100 mm)

Resolution

320 x 240160 x 120 640 x 480

25 μm

Continuous e-zoom
on PT-6xxE models

OUTPUTS

CONTROL

PAN / T ILT PE RF ORM A NC E

GENERAL

Composite Video NTSC or PAL Standard
Video Over Ethernet Two independent channels of streaming MPEG -4, H.264, or M- JPEG

for each of two cameras.

Point To Point (stand alone) Standard
Ethernet Standard

Serial RS-232/-422; Pelco D, Bosch
Network Enabled Standard

Pan Angle/Speed Continuous 360°; 0.1° to 70°/sec
Tilt Angle/Speed +90° to -90°; 0.1° to 30°/sec

Weight 36 lb (configuration dependent)

Dimensions (L,W,H) 13.7” × 18.4” × 12.8” (348 mm × 467 mm × 326 mm)

Power Requirements 24 VAC (21- 30 VAC)

24 VDC (21-30 VDC)

Power Consumption 24 VAC: 85 VA max no heater, 215 VA m ax w/he a t er

24 VDC: 65 W max no heater, 195 W max w/heater

DAY/NIG HT CC D CAM ERA Sony FCB-E X1010

Sensor Type 1/4” Exv iew HAD CCD
Lens Field Of View
Focal Length
Zoom
F/#

57.8° (h) to 1.7° (h)

3.4 mm to 122.4 mm
36× Optical zoom, 12× E-zoom

1.6 to 4.5

Effective pixels (NTSC) 380,000

ENVIRONMENTAL

Dust, Water Protection Rating IP66

Operating Temperature -40°C to +55°C (-40°F to +130°F)

Inrush Current

<10 A for DC power supply with slew rate > 10 ms
<38 A for AC power supply with slew rate > 4.17 ms

1.9 PT-Series Camera Specifications

Power consumption is independent of the input voltage when the heater is off. The power drawn by
the heaters increases with the input voltage to a maximum at 30 Volts.

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