FLIR F-Series Installation Manual

F-Series Camera
Installation Manual
FLIR Commercial Systems, Inc.
Phone: 888.747.FLIR (888.747.3547)
This document is controlled to FLIR Technology Level EAR 1. The information contained in this document is proprietary and/or restricted and pertains to a dual use product controlled for export by the Export Administration Regulations (EAR). This document and data disclosed herein or herewith is not to be reproduced, used, or disclosed in whole or in part to anyone without the written permission of FLIR Commercial Systems, Inc. Diversion contrary to US law is prohibited. US Department of Commerce authorization is not required prior to export or transfer to foreign persons, parties, or uses otherwise prohibited.
70 Castilian Drive
Goleta, CA 93117
International: +1.805.964.9797
www.flir.com
F-Series Installation Manual
© FLIR Commercial Systems, Inc., 2010. All rights reserved worldwide. No parts of this manual, in whole or in part, may be copied, photocopied, translated, or transmitted to any electronic medium or machine readable form without the prior written permission of FLIR Commercial Systems, Inc.
Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR Commercial Systems, Inc. and/or its subsidiaries. All other trademarks, trade names, or company names referenced herein are used for identification only and are the property of their respective owners.
This product is protected by patents, design patents, patents pending, or design patents pending.
The F-Series thermal imaging system is controlled by US export laws. There are special versions of this system that are approved for international distribution and travel. Please contact FLIR Systems if you have any questions.
FLIR Commercial Systems, Inc. 70 Castilian Drive Goleta, CA 93117
Phone: +1.888.747.FLIR (+1.888.747.3547)
Document Number: 427-0030-00-12, Version 110
Document History
Revision Date Comment
100 February 2010 Initial Release
110 March 2010
This equipment must be disposed of as electronic waste. Contact your nearest FLIR Commercial Vision Systems, Inc. representative for instructions on how to return the product to FLIR for proper disposal.
This document is controlled to FLIR Technology Level EAR 1. The information contained in this document is proprietary and/or restricted and pertains to a dual use product controlled for export by the Export Administration Regulations (EAR). This document and data disclosed herein or herewith is not to be reproduced, used, or disclosed in whole or in part to anyone without the written permission of FLIR Commercial Systems, Inc. Diversion contrary to US law is prohibited. US Department of Commerce authorization is not required prior to export or transfer to foreign persons, parties, or uses otherwise prohibited.
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1 F-Series Camera Installation
This manual describes the installation of the F-Series cameras. If you need help during the installation process, please call to speak with our support experts (877-773-3547).
This manual includes the following topics:
Installation Overview
Mounting the camera and its components
Connecting the electronics
For safety, and to achieve the highest levels of performance from the F-Series camera system, always follow the warnings and cautions in this manual when handling and operating the F-Series camera system.
1.1 Warnings and Cautions
WARNING!
If mounting the F-Series camera on a pole, tower or any elevated location, use industry standard safe practices to avoid injuries.
Caution!
Except as described in this manual, do not open the F-Series camera for any reason. Disassembly of the camera (including removal of the cover) can cause permanent damage and will void the warranty.
Be careful not to leave fingerprints on the F-Series camera’s infrared optics.
The F-Series camera requires a power supply of 24 Volts. Operating the camera outside of the specified input voltage range or the specified operating temperature range can cause permanent damage.
Note
The F-Series IR Thermal Imaging System is an Export Controlled item. Authorization by the U.S. Government must be obtained prior to export outside the United States.
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1.2 Installation Overview
The F-Series Camera is an infrared thermal imaging camera intended for outdoor applications, and can be installed in a fixed location or on a pan/tilt mechanism.
Figure 1-1: F-Series Camera
The F-Series
camera is intended to be mounted on a medium-duty fixed pedestal mount or wall
mount commonly used in the CCTV industry. Cables will exit from the back of the camera housing. The mount must support up to 30 lbs. (15 KG).
The F-Series is both an analog camera and an IP camera. The video from the camera can be viewed over a traditional analog video network, and it can be viewed by streaming it over an IP network using MPEG-4, M-JPEG and H.264 encoding. Analog video will require a connection to a video monitor or an analog matrix/switch. The IP video will require a connection to an Ethernet network switch, and a computer with the appropriate software for viewing the video.
The camera can be controlled through either serial or IP communications providing streaming video over an IP network. The camera operates on 20 - 30 VAC or 21 - 30 VDC.
In order to access the electrical connections and install the cables, it is necessary to temporarily remove the back cover of the camera housing.
1.3 Installation Components
The F-Series camera includes these standard components:
Fixed Camera Unit
•FLIR Sensors Manager CD
F-Series Camera Documentation Package (including installation mounting templates)
The installer will need to supply the following items, the lengths of which are specific to the installation.
Electrical wire, for system power; up to 100’ (3-conductor, shielded, gauge determined by cable length and supply voltage; Refer to paragraph 1.7 “Electrical Connections and Schematics” on page 1-4 for additional information)
Camera grounding strap
Coaxial RG59U video cables (BNC connector at the camera end) for analog video
Shielded Category 6 Ethernet cable for control and streaming video over an IP network; and also for software upgrades.
Optional serial cable for serial communications
Miscellaneous electrical hardware, connectors, and tools
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1.4 Location Considerations
The camera will require connections for power, communications (IP Ethernet, and/or RS232/ RS422}, and video.
Important Note
Install all cameras with an easily accessible Ethernet connection to support future software upgrades.
Refer to paragraph 1.7 “Electrical Connections and Schematics” on page 1-4 for interconnect diagrams showing system configurations.
Ensure that cable distances do not exceed the Referenced Standard specifications and adhere to all local and Industry Standards, Codes, and Best Practices.
1.5 Camera Mounting
F-Series cameras must be mounted upright on top of the mounting surface, with the base below the camera. The unit should not be hung upside down.
The F-Series camera can be secured to the mount with three to five 1/4-20 bolts or studs as shown below.
Not to scale
Figure 1-2: F-Series Camera Mounting Holes
Once the mounting location has been selected, verify both sides of the mounting surface are accessible.
Important Note
If the camera is to be mounted on a pole or tower or other hard-to-reach location, connect and operate the camera as a bench test at ground level prior to mounting the camera in its final location.
Use a thread locking compound such as Loctite 242 or equivalent with all metal to metal threaded connections.
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Using the template supplied with the camera as a guide, mark the location of the holes for mounting the camera.
If the template is printed, be sure it is printed to scale so the dimensions are correct.
Once the holes are drilled in the mounting surface, install three (3) to five (5) 1/4-20 bolts or threaded studs into the base of the camera with thread-locking compound.
1.6 Prior to Cutting/Drilling Holes
When selecting a mounting location for the F-Series camera, consider cable lengths and cable routing. Ensure the cables are long enough, given the proposed mounting locations and cable routing requirements, and route the cables before you install the components.
Use cables that have sufficient dimensions to ensure safety (for power cables) and adequate signal strength (for video and communications).
1.7 Electrical Connections and Schematics
Serial Communications
RS232/RS422
20 AWG MAX
3
4
5
1
2
RS232 Signals
TX+
RX+
GND
RS422 Signals
GND
TD(A)-
RD(A)-
TD(B)+
RD(B)+
{
{
Inputs
Outputs
to camera
from camera
Gland A Camera End
3/4” NPT for Cable Gland or Conduit
IP Communication, Analog
Video, and Power
Ethernet
Back Cover
Ethernet
Video
Male BNC
Gland B Camera End
24
VAC/DC
VAC/DC
16 AWG Shielded
16 AWG Shielded
3
2
1
24 VAC/DC
24 VAC/DC
Earth Ground
24
3
24 VAC/DC
Chassis
GND
2
1
24 VAC/DC
Earth Ground
Local GND
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1.8 Removing the back of the camera
Use a 3 mm hex key to loosen the four captive screws, exposing the connections at the back of the camera enclosure. There is a green/ yellow stripe grounding wire connected between the case and the back cover as shown.
Ensure the camera is properly grounded. Typical to good grounding practices, the camera chassis ground should be provided using the lowest resistance path possible. FLIR requires using a grounding strap anchored to the grounding lug on the back plate of the camera housing and connected to the nearest earth-grounding point.
Serial Connector for local control
Not used
Serial Connection for local control
Not used
Analog Video
Analog Video (monitoring output only)
24 VAC/DC
20 AWG MAX
4
5
2
1
3
BNC
RCA
Ethernet
24 VAC/DC
Earth Ground
Figure 1-3: F-Series Camera Connections
Camera Power
Heater Power
IP Network
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1.9 Connecting power
The camera itself does not have an on/off switch. Generally the F-Series camera will be connected to a circuit breaker and the circuit breaker will be used to apply or remove power to the camera. If power is supplied to it, the camera will be in one of two modes: Booting Up or Powered On.
The power cable supplied by the installer must use wires that are sufficient size gauge (16 AWG recommended) for the supply voltage and length of the cable run, to ensure adequate current carrying capacity. Always follow local building codes!
Note
The terminal blocks for power connections will accept a maximum 16 AWG wire size.
1.10 Video Connection
The analog video connection on the back of the camera is a BNC connector.
The video cable used should be rated as RG59U or better to ensure a quality video signal.
1.11 Ethernet Connection
The cable gland seal is designed for use with Shielded Category 6 Ethernet cable.
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1.12 Serial Connections
The camera supports RS-422 and RS-232 serial communications using common protocols (Pelco D, Bosch). For configuration settings see paragraph 1.13 “Setting Configuration Dip Switches” on page 1-8.
Note
The terminal blocks for serial connections will accept a maximum 20 AWG wire size.
1.12.1 Pelco D Commands
The following commands are given with the Pelco ID 01 (the second byte) and the last byte is a checksum that will change with a changing Pelco ID. The rest is fixed.
Pelco Command Command F-Series
Zoom out FF 01 00 40 00 00 41 Zoom in Electronically
Zoom in FF 01 00 20 00 00 21 Zoom out Electronically
Aux 1 on FF 01 00 09 00 01 0B Black Hot
Aux 1 off FF 01 00 0B 00 01 0D White Hot
Aux 3 on FF 01 00 09 00 03 0D Toggle Plateau Values
Aux 3 off FF 01 00 0B 00 03 0F Toggle AGC Type
Aux 4 off FF 01 00 0B 00 04 10 IR FFC
Aux 5 off FF 01 00 0B 00 05 11 Toggle LUT Pallette
Aux 6 on FF 01 00 09 00 06 10 Toggle DDE Gain
Aux 6 off FF 01 00 0B 00 06 12 Toggle AGC ROI
Aux 7 on FF 01 00 09 00 07 11 Toggle:MID ITT
Aux 7 off FF 01 00 0B 00 07 13 Toggle Max Gain
Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Sync Byte Address Command 1 Command 2 Data 1 Data 2 Checksum
FF
Desired Pelco Address
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Table 1-1: Pelco D AUX Structure
00
09/0B = On/Off
00 AUX #
Hex Sum of Bytes 2-6
1—F-Series Camera Installation F-Series Installation Manual
1.13 Setting Configuration Dip Switches
The figure below shows the locations of dip switches SW101 and SW102.
SW101 SW102
Switch Position
Off
On
Figure 1-4: F-Series Camera Configuration
Pelco Address: This is the address of the system when configured as a Pelco device. The available range of values is from decimal 0 to 255.
Table 1-2: Dip Switch Address/ID Settings—SW101
ID Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8
0 OFF OFF OFF OFF OFF OFF OFF OFF
1 ON OFF OFF OFF OFF OFF OFF OFF
2 OFF ON OFF OFF OFF OFF OFF OFF
3 ON ON OFF OFF OFF OFF OFF OFF
………………………
255 ON ON ON ON ON ON ON ON
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Power Board Switch Layout and Control. The tables below defines the switch locations, bit
numbering and on/off settings.
Table 1-3: Dip Switch Settings—SW102
Switch octaves Settings Description
Bit 1 Bit 2
OFF OFF 2400
Baud rate
Protocol
ON OFF 4800
OFF ON 9600
ON ON 19200
Bit 3 Bit 4
OFF OFF Pelco-D
ON OFF NA
OFF ON Bosch
ON ON NA
Bit 5 Bit 6
OFF OFF NA
Serial Com
Preset
Hardware/Software
Not Used
ON OFF RS422
OFF ON RS232
ON ON NA
Bit 7 Bit 8
OFF OFF Section1
ON OFF Section2
OFF ON Section3
ON ON Section4
Bit 9
OFF Software select
ON Hardware select
Bit 10
X
Baud Rate: This is the baud rate of the system user serial port. The available values are 2400, 4800, 9600, 19200 kbaud.
Camera Control Protocol: This is the communication protocol selected for the system when operating over the serial port. The available protocols are Pelco-D and Bosch.
Serial Communication Standard: This determines the electrical interface selected for the user serial port. The available settings are RS422 and RS232.
Software Override of DIP Switches: This setting determines whether the system will use the dip switches for configuration or if software settings will override the dip switch settings.
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1.14 F-Series Camera Specifications
Camera Platform Type Fi×ed Fi×ed Fi×ed
THERM AL CA MERA SP ECS
Array Format (NTSC) 160 × 120 320 × 24 0 640 × 480
Detector Type Long-Life, Uncooled
Effective Resolution 19,200 76,800 307,200
Pixel P itch 25 μm 25 μm 25 μm
Focal Length 9 mm, 13 mm, 19 mm 9 mm, 13 mm, 19 mm,
VO× Microbolometer
Long-Life, Uncooled VO× Microbolometer
35 mm, 65 mm, 100 mm
Long-Life, Uncooled VO× Microbolometer
21.5 mm, 35 mm
Field Of View 24° × 20° (F-124; 9 mm)
Zoom 2× E-zoo m 2× & 4× E-zoom 2× & 4× E-zoom
Spectral Range
Focus Range Athermalized, focus-f ree Athermalized, focus-free Athermalized, focus-free
Frame Rate NTSC: 30 H z; PAL 25 Hz NT SC: 30 Hz; PAL 25 Hz NTSC: 30 Hz; PAL 25 Hz
OUTPUTS
Compo site V ideo N TSC or PA L S tandard Standard Standard
Video Over Ethernet Two indepe nden t channe ls of
CONTROL
Point To Point (stand alone) Standard Standar d Standard
Ethernet Standard Standard Standar d
Serial RS-232/-422; Pel co D, Bosc h RS-232/-422; Pel co D, Bosc h RS-232/-422; Pel co D, Bosc h
Network Enabled Standard Standard Standar d
GENERAL
Weight 9.5 lb (configuration dependent) 9.5 lb (configuration dependent) 9.5 lb (configuration dependent)
Dimensions (L,W,H) 18.1” × 5.5” × 6.3”
Power Requirements 24 VAC (20-30 VAC)
Power Consumption 24 VAC: 15 VA nom inal,
17° × 14° (F-117; 13 mm) 12° × 10° (F -112; 19 mm)
str eamin g MPEG- 4, H.264, or M-JPEG
(460 mm × 140 mm × 160 mm)
24 VDC (21-30 VDC)
51 VA max w/heater 24 VDC: 10 W nomina l, 46 W max w/hea ter
48° × 39° (9 mm) 34° × 28° (13 mm) 24° × 19° (19 mm) 13 °× 10° (35 mm) 7° × 5° (65 mm)
4.6° × 3.7° (100 mm)
Two independent channels of str eamin g MPEG- 4, H.264, or M-JPEG
18.1” × 5.5” × 6.3” (460 mm × 140 mm × 160 mm)
24 VAC (20-30 VAC) 24 VDC (21-30 VDC)
24 VAC: 15 VA nominal, 51 VA max w/heater 24 VDC: 10 W nomina l, 46 W max w/hea ter
41° × 33° (21.5 mm) 26° × 21° (35 mm)
Two indepe nden t channe ls of str eaming MPEG -4, H.264, or M-JPEG
18.1” × 5.5” × 6.3” (460 mm × 140 mm × 160 mm)
24 VAC (20-30 VAC) 24 VDC (21-30 VDC)
24 VAC: 15 VA nomin al, 51 VA max w/heater 24 VDC: 10 W nomina l, 46 W max w/heater
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2 Verify Camera Operation
Prior to installing the camera, use a bench test to verify camera operation and configure the camera for the local network.
The camera provides analog video and can be controlled through either serial or IP communications providing streaming video over an IP network.
2.1 Power and analog video
Step 1 Connect the power, video, and serial cables to the camera as described in paragraph
1.7 “Electrical Connections and Schematics” on page 1-4.
Step 2 Connect the video cable from the camera to a display/monitor and connect the
power cable to a power supply. The camera operates on 20 - 30 VAC or 21 - 30 VDC. Verify that video is displayed on the monitor.
Step 3 Connect the serial cable from the camera to a serial device such as a keyboard, and
confirm that the camera is responding to serial commands. For more information about the supported serial commands, refer to paragraph 1.12 “Serial Connections” on page 1-7.
2.2 IP Communications
As shipped from the factory, the F-Series camera has an IP address of 192.168.250.116 with a netmask of 255.255.255.0.
Step 1 Configure a laptop or PC with another IP address from this network (for example,
192.168.250.1).
Step 2 Connect the camera and the laptop to the same Ethernet switch (or back-to-back with
an Ethernet crossover cable).
1
Step 3 Open a web browser, enter
http://192.168.250.116 in the address bar,
and press Enter.
The Web Configurator will start at the Login screen.
When this screen appears, the PC is successfully connected to the camera over the IP network. Prior to logging in to the web configuration tool and making changes to the configuration, it may be wise to bench test the camera with the FLIR Sensors Manager software using the factory configured IP address. Refer to paragraph 2.3 “Using FLIR Sensors Manager (FSM)” on page 2-2.
1. In some cases, a straight Ethernet cable can be used, because many PCs have auto
detect Ethernet interfaces.
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2.3 Using FLIR Sensors Manager (FSM)
The following provides a brief description of how to use FSM to control a camera and stream video from the camera. For more detailed information on how to use FSM, refer to the FLIR Sensors Manager User Manual.
If the FSM software has not been installed yet, locate the CD that came with the camera and install it on the PC.
2.3.1 Running FSM
Step 1 Run the FSM software by double clicking the icon on the desktop, or
click on the Windows Start button and select Programs > FLIR Sensors Manager > FLIR Sensors Manager.
Initially the FLIR Sensors Manager splash screen will be displayed. The software version may be different than the version displayed below.
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After a brief while, the FSM main window will appear, and a popup FSM Notification window will appear in the lower right of the screen indicating that no cameras (servers) have been discovered yet.
Step 2 Click on the Accept button to acknowledge the
notification.
The FLIR Sensors Manager uses a “client/server” architecture. The FSM software is considered a client, and the cameras are considered servers or sensors.
The Sensors Panel in the upper right of the window indicates no sensors have been discovered and added to the list of Active Sensors.
Step 3 Click on the Discovery button along the top of
the window to bring up the Discovery Panel. The FSM software can automatically discover FLIR cameras on the network.
Click
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Step 4 When the Discovery Panel is displayed, click Refresh.
The FLIR camera will appear in the list of Discovered Servers. The camera will be called “flir”, and the asterisk in parenthesis “(*)” indicates the camera has not been added to the list of Active Servers on the right.
Step 5 Click on the center bar “>” to move the camera over to the list of Active Servers on
the right as shown below.
Click
Click
Once the camera has been added to the list of Active Servers, you can click on the Discovery button again to close the Discovery Panel.
By default, the FSM software will automatically discover sensors in the network, connect to the first camera it finds, take control of the camera, and display the video from the camera in Video Wall 0 on the main FSM window.
Step 6 Confirm that video is streamed to the monitor and it is possible to control the camera
using the zoom controls and so on. For example, click on the zoom button (magnifying glass with +), and the video will zoom to 2X. Once operation of the camera has been confirmed, the camera can be configured to an IP address that matches the installation network.
Step 7 Return to the Web Configurator screen
shown at the right and enter basic as the User and click Login.
No password is required.
The Web Configurator will display the Help screen listing information on the camera’s software and hardware configuration. The menu on the left allows you to select various configuration web pages in order to set the camera parameters. See “F-Series Configuration” on page 2-5.
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2.4 F-Series Configuration
After logging in, the Help screen is displayed. This screen has information about the camera including hardware and software revision numbers, part numbers, and serial numbers. If you need to contact FLIR for support, this information will be useful to the support engineer. Use the Menu entries at the left of the screen shown in Figure 2-1 to configure the F-Series camera.
Figure 2-1: Web Configurator Help Screen
The following paragraphs show the pages for setting serial communication parameters and setting a new IP address for a camera on a local area network.
Serial Remote
Step 1 Click Serial Remote. The screen at
the right will be displayed.
Step 2 Enter the parameters for your serial
control configuration.
The settings you make in this screen will only become active when the hardware/software DIP switch is set to allow software settings to override the dip switch settings. Refer to paragraph 1.13 “Setting Configuration Dip Switches” on page 1-8.
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Lan Settings
Step 1 Click LAN Settings. The screen
at the right will be displayed.
Step 2 Enter the Hostname, Gateway,
IP Address, and Netmask that are appropriate for the local area network. Then click Save.
A message will appear indicating the IP address has been changed and the browser will no longer be able to communicate with the camera. You must connect the camera to an appropriate local area network (LAN) and connect to the camera using its new IP address.
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A Mechanical ICD Reference
The following Mechanical Control Documents detail the outline and mounting for the F-Series cameras. These documents are provided for reference only. You should consult your local sales representative or application engineer to obtain current ICD information. Also, the F-Series Thermal Imaging Camera Core Data Sheet available from the website contains important mechanical interface data as well.
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F-Series Installation Manual Appendix A—Mechanical ICD Reference
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Appendix A Mechanical ICD Reference
F-Series Camera Mechanical Interface Control Document Sheet 1
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