Flint & Walling SP Self-Priming Sprinkler Pump User Manual

LAWN SPRINKLER, IRRIGATION PUMP
®
MODEL #
95 N. Oak St., Kendallville, IN 46755 260-347-1600 | flintandwalling.com
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at
1-800-742-5044, 7:30 a.m.-5:00 p.m., EST, Monday-Friday.
, SP10P1, SP15P1, SP20P1
DANGER
ELECTRICAL SHOCK HAZARD.
Always disconnect power source before performing any work on or near the motor or its connected load. If the power disconnect point is out-of-sight, lock it in the open position and tag it to prevent unexpected application of power. Failure to do so could result in fatal electrical shock.
ELECTRICAL SHOCK HAZARD.
Do not handle the pump with wet hands or when standing in water as fatal electrical shock could occur. Disconnect main power before handling unit for ANY REASON!
RISK OF ELECTRIC SHOCK.
These pumps have not been investigated for use in swimming pool areas.
WARNING
ELECTRICAL SHOCK ALERT.
Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).
ELECTRICAL SHOCK ALERT.
Unit must be securely and adequately electrically grounded. This can be accomplished by wiring the unit to a ground metal-clad raceway system or by using a separate ground wire connected to the bare metal of the motor frame or other suitable means.
CHEMICAL ALERT.
This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
CAUTION ELECTRICAL SHOCK MAY OCCUR
Protect the power cable from coming in contact with sharp objects.
HOT SURFACE MAY CAUSE BURNS
Be careful when touching the exterior of an operating motor - It may be hot enough to be painful or cause injury.
PRODUCT DAMAGE MAY RESULT
Make certain that the power source conforms to the requirements of your equipment.
ELECTRICAL SHOCK ALERT.
Replace damaged or worn wiring cord immediately.
ELECTRICAL SHOCK ALERT.
Do not kink power cable and never allow the cable to come in contact with oil, grease, hot surfaces, or chemicals.
023264 E
PREPARATION
Before beginning installation of product, make sure all parts are present. Compare parts with package contents drawing. If any part is missing or damaged, do not attempt to assemble
Tools Required for Assembly: Hacksaw Pipe Wrenches (2) Wire Strippers Needle-Nose Pliers Phillips Screwdriver Wire Cutters Adjustable Wrench
Parts Required For Assembly:
2” foot valve or 2” suction strainer with check valve
2 in. Sched 40 PVC pipe 1-1/2 in. Sched 40 PVC pipe 2 in. MPT x 2 in. slip adaptor 1-1/2 in. MPT x 1-1/2 in. slip adaptor 1-1/2 in. pipe tee 1-1/2 in. slip x 1-1/4 in. FPT reducer bushing,
1-1/4 in. MPT plug 2 in. 90º pipe elbow 1-1/2 in. 90º pipe elbow thread tape 1/4 in. electric wire strain relief
the product. Contact customer service for replacement parts.
Estimated Installation Time: 2 hours.
2-step PVC glue system (primer and sealer) Thread paste.
Optional Parts For Assembly (not included):
1. Priming Plug with Pressure Gauge: Used
instead of a priming plug alone. Helps determine if the pump is primed, indicates if the pump is operating properly and what kind of pressure is in the system when operating.
a. (1) 1-1/4 in. MPT x 1/2 in. FPT reducer
bushing
b. (1) 1/2 in. MPT x 1/4 in. FPT reducer
bushing
c. (1) 100 PSI pressure gauge
2. Unions: Used for easy removal of the pump from the sprinkler system.
a. (2) 2 in. union b. (1) 1-1/2 in. union
3. (1) 1-1/2 in. Ball Valve: Prevents back ow
of water from the sprinkler system when the pump is removed from the system.
4. 1-1/2 in. Couplers: Quantity determined by the total length of pipe used.
5. 2 in. Couplers: Quantity determined by the total length of pipe used.
Component Specications
Pump housing Heavy-duty, cast-iron
Diffuser Thermoplastic
Impeller Thermoplastic
Rotary seal Carbon/silicon carbide
Mounting ring Heavy-duty, cast-iron
Square cut ring Buna-N
Base Rigid steel
Motor Dual voltage, double-ball
bearing
© Copyright 2014 Flint & Walling. All rights reserved.
HP Phase Volts
1
1
1 1
1-1/2
1 1
2
1
2
MOTOR DATA CHART
Code
Letter
Amps
115
H
230 115
18.00
G
230 115
21.00
G
230
10.50
Max
17.6
8.8
9.00
Locked
Rotor Amps
62.0
31.0
72.0
36.0
108.0
54.0
GENERAL PUMP INFORMATION
Valve
Typical Pump Setup
Typical setups for lawn sprinkler pump systems include ground water wells (Fig. 1) or surface water, such as lakes, ponds or streams. (Fig. 3)
Location
For best performance, the pump must be located as close to the water source as possible and protected from the elements.
Ventilation
Ventilation and drainage must be provided to prevent damage to the motor from heat and moisture.
Freezing
The pump and all piping must be protected from freezing. If freezing weather is forecast, drain pump or remove completely from the sprinkler system.
Water Supply
The water source must be able to supply enough water to satisfy the capacity of the pump and water needs. See performance chart.
WARNING: NEVER run pump against a closed discharge. Doing so can boil water inside pump, causing hazardous pressure in unit, risk of explosion and possibly scalding persons handling pump. (Fig. 2)
Vertical Lift
25 ft.
max
60 ft. max.
Inlet pipe to water
Pipe Support
Inlet Pipe
Water Level
Vertical Lift
25 ft.
max
Fig 4
1-1/2 in. Discharge
Outlet Pipe
Discharge to Sprinkler System
Fig 3
60 ft. max.
Inlet pipe to water
Pipe Support
Water Level
Foot
Discharge to Sprinkler System
2 in. Suction
Inlet Pipe
Fig 2Fig 1
Outlet Pipe
Motor Cover
Vertical Lift
Vertical lift is the vertical distance from the lowest level of the water to the pump intake. The pump will move water as long as the pump is within 25 vertical feet of the water source.
Horizontal Distance
The horizontal distance is the horizontal measurement between the pump inlet and the water source. This distance may affect the ability of the pump to operate. If it is over 150 feet, call customer service at 1-866-994-4148.
Pipe And Fittings
Use galvanized steel or NSF PW Schedule 40 PVC pipe and fittings. This material is designed for water pressure and will seal against air and water under pressure. Do Not Use: DWV fittings, as these are designed for drains without pressure and will not seal properly.
CAUTION: The entire system must be air and water tight for efficient operation and to maintain prime.
Wire Size:
The wire size is determined by the distance from the breaker box to the pump motor, and the horsepower rating of the motor. See the wire chart for proper wire size.
© Copyright 2014 Flint & Walling. All rights reserved.
3
PUMP PREPARATION FOR WELL AND SURFACE WATER
CAUTION: Dry-t entire assembly to
ensure proper t before gluing or taping parts.
CAUTION: Follow all proper gluing
procedures as specied by the glue
manufacturer. Always glue in a vertical direction whenever possible to prevent glue from
dripping inside pipe or ttings
CAUTION: Use thread tape and a thread paste compound on all male threads except for the unions. Tighten securely with a wrench and add another 1/4 turn to ensure proper seal.
1. Thread 1-1/2 in. MPT x 1-1/2 in. slip adaptor
into the outlet port located at the top of the pump.
2. Glue a 6 in. piece of 1-1/2 in. pipe into the
adaptor.
3. Glue a 1-1/2 in. tee to the pipe.
4. Glue a 1-1/2 in. slip x 1-1/4 in. adaptor to
the top opening of the 1-1/2 in. tee.
5. Thread in a 1-1/4 in. priming plug or optional
priming plug with pressure gauge.
NOTE: Hand tighten only, as this will be removed for priming.
6. Glue another 6 in. section of 1-1/2 in. pipe
into the opening in the 1-1/2 in. tee.
7. Glue the male thread side of a 1-1/2 in.
union to the pipe.
8. Thread 2 in. MPT x 2 in. slip adaptor into
the inlet port located on the front of the pump body.
9. Glue an 8 in. section of 2 in. pipe into the 2
in. adaptor.
10. Glue one side of a 2 in. union to the pipe.
Priming Plug with Pressure Gauge
1-1/4 in. Priming Plug
Fig 2Fig 1
Fig 4Fig 3
Fig 6Fig 5
Fig 8Fig 7
© Copyright 2014 Flint & Walling. All rights reserved.
Fig 10Fig 9
4
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