Flint & Walling SPS0501 Operating Instructions Manual

Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
personal
Protect
injury and/or property damage!
yourself
and others by
Retain instructions for
observing all
safety information. Failure to comply with
future reference.
instructions could result in
FW0779
1013
Supersedes
0512
Floating Pond Pump System
Models FPS0501 and 5P50501
Description
This pump system is designed for decorative use and can improve water aeration. It produces water fountains up to 15' in height, and up to 4,900 gallons of water per hour. Make your floating fountain system even more dramatic at night by adding the NightBright lighting system 023069.
Operates in 5 feet of water or deeper.
Unpacking
When unpacking the unit, inspect carefully for any damage
that may have occurred during transit.
For installation videos and other information, scan with your smart phone.
1. Introduction
2. Safety
3. Tools required
4. 115V installation a.
Pre-installation Installation
b.
5. 230V installation a.
Pre-installation
b.
c.
Installation - control center
d.
Setting timers Setting the clock
e.
6. Scheduled maintenance
7.
Seasonal removal and storage
General Safety Information
Carefully read and follow all safety instructions in this manual and on pump.
tion. Replace missing or damaged safety labels.
Ak
this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.
This is a SAFETY ALERT
ADANGER
personal injury, death or major property damage if ignored.
Keep safety labels in good condi-
SYMBOL. When you see
Warns of hazards that WILL cause serious
95 North Oak St. • Kendallville, IN 46755 •800-742-5044.©2013All rights reserved.
WARNING
personal injury or death, if ignored.
ACAUTION
personal injury, product or property damage if ignored.
IMPORTANT: Indicates factors concerned with operation, installation, assembly or maintenance which could result in damage to the machine or equipment if ignored.
NOTE: Indicates special instructions which are important but are not related to hazards.
Warns of hazards that CAN cause serious
Warns of hazards that
MAY cause minor
021626
ADANGER
either wading, swimming or in a boat with the pump power on, as this may result in severe electrical shock.
WARNING
A
carefully. Failure to follow could result in serious bodily injury andlor property damage.
Read these warnings and instructions
AUVARNING
shall be in accordance with National Electric
Code (NEC) and all applicable local codes
and ordinances. A licensed electrician should
perform installation.
ADANGER
OR WARNING SIGNS SHOULD BE POSTED PER STATE AND LOCAL CODES. Please affix included warning label to power
receptacle or junction box.
A
WARNING
lOOft power cord with three prong GFI plug. - Must connect to properly grounded receptacle
of grounding type. Do not remove ground
pin on plug. Do not extend the cord length by splicing or
with an extension cord.
WARNING
A
THIS UNIT, WITH THE GFI, TO A PROPERLY
GROUNDED RECEPTACLE MAY RESULT IN SEVERE ELECTRICAL SHOCK.
WARNING
A
to a circuit equipped with a fuse or circuit
IT
'
breaker of ample capacity.
ADANGER
source before performing any work on or
near the motor or its connected load. If the
power disconnect point is out-of-sight, lock it in the open position and/or tag it to prevent unexpected application of power. Failure to do so could result in fatal electrical shock or bodily injury.
ADANGER
wet hands or when standing in water as fatal electrical shock could occur. Disconnect
main power supply before handling system for any reason.
A
WARNING
from coming in contact with sharp objects, oil, grease, hot surfaces or chemicals. DO
NOT kink the power cable. If damaged replace immediately.
A
WARNING
box, fused disconnect switch, or covers open
(either partially or completely) when not
being worked on by a competent electrician
or repairman.
Never enter the water
Electrical installations
"NO SWIMMING" AND
System furnished with a
FAILURE TO CONNECT
Be sure system is connected
Always disconnect power
DO NOT handle pump with
Protect the power cable
NEVER leave the control
damp conditions.
or personal injury.
LCAVT ION
Fahrenheit.
ACMJTION
and can cause bodily injury if contact is made.
A
WARNING
coming
INSTALLATION INSTRUCTIONS
1.
Only install this system in ponds where no swimming, wading, boating or fishing is allowed while fountain is operating. Disconnect power to pump before fishing or entering the water.
2.
Post appropriate warning signs per local and state codes. Inspect pump system for damage before installing in
3. pond. Check that all bolts and screws are tight. Check for any bent prongs or a cracked case on the GFI.
4.
The unit ships with one spray nozzle attached. To change to one of the other 2 nozzles, remove the 4 screws from the nozzle then replace with desired nozzle. Refer to Figures 1, 2 & 3 for spray pattern appearance. Nozzles are marked "This side up." Make sure the 0-ring is seated in groove before installing nozzle. Tighten screws until seated, approximately 10 to 12 in-lbs.
Attach nylon anchor ropes to 2 eyebolts located at top
5. of screen. Secure (make sure rope is tight) to weights placed on pond floor or stakes on pond shore. When using weights to anchor the pump, place weights approximately 10 feet from unit, 180 degrees apart.
ADANGER
operating electrical controls in damp areas. If possible, avoid all contact with electrical equipment during thunderstorms or extreme
WARNING
A
equipment in protected area to prevent
mechanical damage which could produce serious
electrical shock and/or equipment failure.
ADANGER
pump flammable liquids such as gasoline, fuel oil, kerosene, etc. Failure to follow the above warning could result in property damage andi
Do not pump water above 120 degrees
Water leaving nozzle is at high velocity
WARNING
A
in swimming pool areas.
GFI plug must be
out the bottom and protected from direct
Always use caution when
Install all electrical
DO NOT use this system to
This unit not tested for use
oriented with cord
rainfall.
95 North Oak St. • Kendallville, IN 46755 • 800-742-5044 • © 2013 All rights reserved.
2
Before connecting the unit to the power receptacle,
6. check to insure there is no leakage to ground. This can be done by using an ohm meter and setting the scale to its highest setting (i.e. Rx100K). Connect one ohmmeter lead to the unit power cord ground (round prong) and
to one of the flat prongs. It should read infinite or at
least 2 mega ohms. Repeat with the other prong. If reading is below 2 mega ohms on either prong contact
Customer Service Help Line listed at bottom of page.
Do Not Operate System on an Extension Cord.
7.
If no
power is accessible at the pond, contract a licensed
electrician to install the proper power supply in accordance with National Electric Code and all applicable local codes and ordinances.
8.
After installing the unit, checking ground and
connecting power to the unit, the unit can be powered
up. Check operation of the GFI by pushing the "Test" button, the unit should stop. Pushing the "Reset" button
should restart the unit. If pressing the "test" button does not stop the unit, immediately shut off power to
unit and contact Customer Service Help Line listed at bottom of page.
NOZZLE PATTERNS
Figure 3: Water Trumpet - A symmetrical inverted bell shape. Item #2C
Approved outdoor grounded
receptacle with DPI protected plug Power cord may require burial. Refer to local codes
1520
Pond Pomp Float
/ Nylon rope secured no weights
can be attached to stakes on shore.2 Required.
Feet Minimum Depth
Figure 4: Typical Installation
5)9 0
zca
(
0
\\f
Figure 1: Water Lily - An eye-catching combination spray. Item #2A
0
Figure 2: Sky Cannon - A dramatic single plume of water. Item #213
0
' °°"°°°
oo 00 o
0000000
% 00 ii
0
g0O
0
;0
0
5)9
00
000
00
t
0
0
INSTALLATION CHECK LIST
Li
Read installation instructions and warnings
Li
Post appropriate warning signs
Li
Install desired spray nozzle
LI
Install and anchor unit in pond
El
Check insulation resistance to ground
C3
Power up unit
o
Test operation of GFI by pressing the "Test" Button.
LI
File instructions for future reference
REQUIRED TOOLS
#2 Phillips screwdriver
Nylon rope to anchor unit
Stakes or weights for anchoring unit
Ohm meter to check insulation resistance to ground
àCAUTION
Rinse unit with clean water to remove any build-up on
unit.
Check unit for any damage.
Store unit in heated space in freezing climates.
The pump motor is water lubricated and is factory filled with an antifreeze solution. During operation the antifreeze
may exchange, thru the filtered check valve, with the pond
water. In climates where freezing may occur, the unit must be stored in a heated storage space to prevent damage to
the motor.
WINTER STORAGE
SUPPLIES
&
95 North Oak St. •
Kendallville,
IN 46755 • 800-742-5044 • C 2013 All rights
reserved.
TROUBLESHOOTING GUIDE
PROBLEM
Unit won't run
No or low spray
GFI Trips
Unit spins
POSSIBLE CAUSES
Circuit break- er tripped
GFI Tripped Blocked
screen or nozzle, miss- ing or darn-
0
-ring,
aged or incorrectly installed nozzle
Electrical storm can trip GFI
Short in sys- tern
Anchor rope loose
than 5 feet deep, move to deeper section. Restart unit.
for damage. If cord is damaged contact Customer Service Help
replacement. Check anchor rope and re-attach if
CORRECTIVE ACTION
Reset circuit breaker
Reset GFI Disconnect power. Clean screen
and/or nozzle. Check that 0-ring IS undamaged and seated in groove. Check that nozzle is installed prop- erly (nozzles are marked "This side up"). Check depth of pond. If less
Reset GFI
Disconnect power and check cord
Line listed at bottom of page for
necessary
1
2(AMC)
3 4 - 5 6
17
7
8
10
9
11
12
14
I
-
b.
-
Item
*
*Standard hardware item, available locally
2A
2B 2C
10 11
hA
12 13 14 15 16 17
3 4 5 6 7 8 9
#
Qty
6
1
1 1 1 6 6 1 1
1
1 4 1
1 2 2 1 1 1 2
Part No.
*
021617 021618 021619 021622 021628 021629 021707 022912 021713 021740
127021 021715 021614 021609 021623 022913 021611 021613 021625
Description Screw - #10 x 3/4 Slotted Head or Pan Head Sheet Metal Screw (18-8 Stainless Steel) Nozzle - Water Lily Nozzle - Sky Cannon Nozzle - Water Trumpet
0-Ring - AS568A - 041 (3" ID x 3/18" CD)
Bolt - SS 1/4-20 x 3/4 Lockwasher Mounting Flange Float Pump End Motor l/2HP11SV Lockn ut - SS 5/16-24 100 ft. power cord with GFI GFI Eye Bolt - SS 1/4-20 x 2-1/2 Locknut - SS 1/4--20 Screen Screen Cap
Strain Relief
Warning Decal
-
1/4"
15
IIA-------*
11
Flow (GPH)
4900
3300
2700
Spray Height
(Ft.)
15
15
13
('
(
Pattern
Image
:
0
'
110538
Trumpet - 2C
Pattern
Name
Water Lily
2A
Sky Cannon
-
2B
Water
95 North Oak St. • Kendallville, IN 46755 • 800-742-5044 • © 2013 All rights reserved.
4
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