Flint & Walling Multi-Stage Effluent User Manual
NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here re fl ects con di tions at time
of publication. Consult factory
re gard ing dis crep an cies or
in con sis ten cies.
&,).47!,,).').#
95 North Oak Street • Kendallville, IN 46755
(800) 345-9422
ON-SITE WASTEWATER PROD UCTS
OWNER’S MANUAL
Effl uent Turbine Submersible Pumps
FW1104
0807
Supesedes
NEW
visit our web site:
www.fl intandwalling.com
Congratulations on the purchase of the Flint & Walling
Effluent Turbine Submersible Pump. This Flint & Walling
pump will provide years of trou ble-free service when installed according to the manufacturer recommendations.
This manual in cor po rates the in stal la tion, operation, main te nance, and service instructions into one doc u ment to aid in the
own er ship of a Flint & Walling on-site wastewater product. Please
read and review this manual be fore in stall ing the product. Many
Table of Contents
Safety Instructions ..........................................................................1
Limited Warranty.............................................................................2
Preinstallation Information ..............................................................2
Pump Performance Data .............................................................3-4
Electrical Data ...............................................................................5
Major Components ........................................................................5
Pump Installation and Wiring Diagram ...........................................6
System Wiring Instructions .............................................................6
Splicing Underground Wires ...........................................................7
Start-up and Maintenance ..............................................................7
Troubleshooting & Service Checklist ..............................................7
Typical Installations .......................................................................8
items con tained within, when fol lowed correctly , will not only ensure
a long and problem-free life for the system, but also save time and
money during in stal la tion. Should further as sis tance be nec es sary
please call our Tech ni cal Service de part ment at 1-800-742-5044.
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA JOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL AND ON PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE IN STAL LA TION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE
PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
man u al, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Owner’s Information
Model Number: ______________________ Date Code: _________________
Job Name: ______________________________________________________
Dealer: _________________________________________________________
Date of Purchase: _______________________________________________
Contractor: _____________________________________________________
Date of Installation: _______________________________________________
System Readings During Operation: Voltage __________ Amps _________
© Copyright 2007. All Rights reserved.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
or prop er ty damage.
Indicates special instructions which are very
important and must be followed.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
022569
1
Limited Warranty
Manufacturer warrants, to the purchaser and subsequent owner during the warranty period, every new product to be free from defects
in material and workmanship under normal use and service, when
properly used and maintained, for a period of one year from date of
purchase by the end user, or 18 months from date of original manufacture of the product, whichever comes fi rst. Parts that fail within
the warranty period, one year from date of purchase by the end user,
or 18 months from the date of original manufacture of the product,
whichever comes fi rst, that inspections determine to be defective in
material or workmanship, will be repaired, replaced or remanufactured
at Manufacturer's option, provided however, that by so doing we will
not be obligated to replace an entire assembly, the entire mechanism
or the complete unit. No allowance will be made for shipping charges,
damages, labor or other charges that may occur due to product failure,
repair or replacement.
This warranty does not apply to and there shall be no warranty for
any material or product that has been disassembled without prior approval of Manufacturer, subjected to misuse, misapplication, neglect,
alteration, accident or act of God; that has not been installed, operated
or maintained in accordance with Manufacturer's installation instructions; that has been exposed to outside substances including but not
limited to the following: sand, gravel, cement, mud, tar, hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other
abrasive or corrosive substances, wash towels or feminine sanitary
products, etc. in all applications other than in raw sewage pumping
applications. The warranty set out in the paragraph above is in lieu
of all other warranties expressed or implied; and we do not authorize
any representative or other person to assume for us any other liability
in connection with our products.
Contact Manufacturer at, 95 North Oak Street, Kendallville, IN 46755,
Attention: Cus tom er Ser vice De part ment to obtain any need ed repair
or re place ment of part(s) or additional in for ma tion pertaining to our
warranty.
MANUFACTURER EXPRESSLY DIS CLAIMS LI A BIL I TY FOR SPE CIAL, CON SE QUEN TIAL OR IN CI DEN TAL DAM AG ES OR BREACH
OF EX PRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED
WAR RAN TY OF FIT NESS FOR A PAR TIC U LAR PUR POSE AND
OF MER CHANT ABIL I TY SHALL BE LIM IT ED TO THE DU RA TION
OF THE EX PRESSED WAR RAN TY.
Some states do not allow limitations on the duration of an implied
warranty, so the above limitation may not apply to you. Some states
do not allow the exclusion or limitation of incidental or con se quen tial
dam ag es, so the above lim i ta tion or exclusion may not apply to you.
This warranty gives you specifi c legal rights and you may also have
other rights which vary from state to state.
Preinstallation Information
1. Inspect your unit. Occasionally, products are damaged
during ship ment. If the unit is damaged, contact your dealer be fore
using.
2. Carefully read the literature provided to fa mil iar ize your self
with spe cif ic details re gard ing in stal la tion and use. These
ma te ri als should be retained for future ref er ence.
3. “Risk of electrical shock” Do not re move
power supply cord and strain relief or connect conduit directly
to the pump. In stal la tion and check ing of electrical circuits
and hardware should be performed by a qualifi ed and li censed
electrician.
4. Do not lift, carry, or hang pump by the
elec tri cal ca bles. Dam age to the electrical cables can cause
shock, burns or death.
5. For your protection, make cer tain the
pump ground wire is properly connected to the ground
wire with the incoming power line. Test for ground at the
junc tion box using an Un der writ ers Lab o ra to ry list ed cir cuit an a lyz er
which will indicate if the power, neutral and ground wires are cor rect ly
con nect ed. If in doubt, call a qual i fi ed li censed elec tri cian.
6. Make cer tain that the receptacle is with in
the reach of the pump’s power supply cord. DO NOT USE
AN EX TEN SION CORD. Extension cords that are too long
or too light do not de liv er suffi cient voltage to the pump motor . But,
more im por tant, they could present a safe ty haz ard if the in su la tion
were to become damaged or the connection end were to get wet.
7. Make sure the pump elec tri cal sup ply
cir cuit is equipped with fus es or cir cuit break ers of prop er
ca pac i ty. A sep a rate branch circuit is rec om mend ed, and
sized ac cord ing to the “Na tion al Elec tri cal Code” for the cur rent
shown on the pump nameplate.
8. DO NOT run the pump dry. DO NOT run the pump
with a completely closed discharge. DO NOT pump chem i cal or
cor ro sive liquids. Failure to follow above warnings could result in
damage to the pump, void ing the warranty and causing personal
injury.
9. Check to be sure your pow er source is
ca pa ble of handling the volt age re quire ments of the motor, as
in di cat ed on the pump name plate.
10. The installation of pumps using auxiliary variable level fl oat switch es
is the responsibility of the in stall ing party. Care should be taken
such that the tethered fl oat switch will not hang up and are secured
so that the pump will turn on and off properly.
11. Water ham mer creates momentary high pres sure
surges. These surges can cause severe dam age to check valves
and the piping system. Consideration for water ham mer must be
included in the piping sys tem design. Reference ASPE Data Book,
Chapter 2.33. Some systems may re quire ex ter nal spring or lever
weight ed check valves or other en gi neered solutions.
12. In cold climates the discharge pipe may be subject
to freez ing. If the riser on the septic tank is above the frost line, it will
be necessary to protect the system from freeze up. The discharge
pipe can be insulated or the check valve can be removed. If the
check valve is removed, the “on-off” cycle must be adjusted for
any back-fl ow from the dis charge line.
13. According to the state of California (Prop 65), this
product contains chemicals known to the state of California to
cause cancer and birth defects or other reproductive harm.
© Copyright 2007. All Rights reserved.
2
PUMP PERFORMANCE DATA
10 GPM Models
PUMP PERFORMANCE CURVE
FEET
METERS
400
120
112
104
96
88
80
72
64
56
48
40
TOTAL DYNAMIC HEAD
32
24
16
8
0
GALLONS
LITERS
3/4 HP- 12 STAGE
360
320
280
1/2 HP- 8 STAGE
240
200
1/2 HP- 6 STAGE
160
120
80
40
2 4 6 8 10 12 14 16 18
0 8 16 24 32 40 48 56 64
Part Number HP Voltage Phase Amps Stages Height
F5030-0005‡ 1/2 115 1 12.0 6 22-3/8”
F5030-0006‡ 1/2 230 1 6.0 6 22-3/8”
F5030-0007‡ 1/2 115 1 12.0 8 25-1/4”
F5030-0008‡ 1/2 230 1 6.0 8 25-1/4”
F5030-0009‡ 3/4 230 1 8.0 12 29-15/16”
‡Includes 10 feet of #14-2G SJ0W-A power cord
10 GPM
1 1/4" NPT DISCHARGE
FLOW PER MINUTE
IL0501
19 GPM Models
PUMP PERFORMANCE CURVE
FEET
METERS
280
80
72
64
56
48
40
32
24
TOTAL DYNAMIC HEAD
16
GALLONS
3/4 HP
240
7 STAGE
200
160
1/2 HP
120
5 STAGE
80
40
8
0
LITERS
0 20 40 60 80 100
Part Number HP Voltage Phase Amps Stages Height
F5031-0005‡ 1/2 115 1 12.0 5 21-15/16”
F5031-0006‡ 1/2 230 1 6.0 5 21-15/16”
F5031-0007‡ 3/4 230 1 8.0 7 25-1/16”
F5031-0008‡ 1 230 1 9.8 9 28-1/8”
‡Includes 10 feet of #14-2G SJ0W-A power cord
19 GPM
1¼" NPT DISCHARGE
1 HP - 9 STAGE
5 10 15 20 25 30
FLOW PER MINUTE
IL0502
015414
27 GPM Models
PUMP PERFORMANCE
CURVE 27 GPM
FEET
METERS
1-1/4” NPT DISCHARGE
80
260
240
72
1 HP- 7 STAGE
220
64
3/4 HP
200
6 STAGE
56
180
160
48
140
40
1/2 HP- 4 STAGE
120
TOTAL DYNAMIC HEAD
32
100
80
24
60
16
40
8
20
0
GALLONS
LITERS
Part Number HP Voltage Phase Amps Stages Height
F5032-0005‡ 1/2 115 1 12.0 4 21-3/16”
F5032-0006‡ 1/2 230 1 6.0 4 21-3/16”
F5032-0007‡ 3/4 230 1 8.0 6 24-3/16”
F5032-0008‡ 1 230 1 9.8 7 26-7/16”
‡Includes 10 feet of #14-2G SJ0W-A power cord
5 10 15 20 25 30 35 40
0 20 40 60 80 100 120 140
FLOW PER MINUTE
IL0503
35 GPM Models
PUMP PERFORMANCE
FEET
METERS
120
32
100
80
24
TOTAL DYNAMIC HEAD
60
16
40
8
20
0
GALLONS
LITERS
Part Number HP Voltage Phase Amps Stages Height
F5033-0005‡ 1/2 115 1 12.0 2 18-7/8”
F5033-0006‡ 1/2 230 1 6.0 2 18-7/8”
F5033-0007‡ 3/4 230 1 8.0 3 20-1/4’
‡Includes 10 feet of #14-2G SJ0W-A power cord
CURVE - 35 GPM
2” NPT DISCHARGE
3/4 HP - 3 STAGE
1/2 HP - 2 STAGE
10 20 30 40 50 60
0 40 80 120 160 200
FLOW PER MINUTE
IL0504
© Copyright 2007. All Rights reserved.
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