Flint & Walling Constant Pressure Pumping Stations User Manual

Operating Instructions & Parts Manual

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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product
described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal
injury and/or property damage! Retain instructions for future reference.

FW1442

0313

Supersedes

0411

Pump Station
Add-on Kit

KEY FEATURES OF THE ARTESIAN DRIVE PUMP
STATION ADD-ON KIT:

The duplex kit is designed as an add on to the Single
pump Artesian Drive pump station to increase the
capacity of the pumping station without adding an
additional drive. The duplex kit, must match the HP of
the pump station that it is to be added to for proper
operation. When added to the pump station, the single
phase pump will turn on when the drive is running the
three phase pump at full speed and still cannot reach
the system pressure set point. When the single phase
pump is running, depending upon demand, the drive
may shut off the 3-phase pump. After the single phase
pump has started and demand decreases, when the
pressure increase to 5 PSI above the set point the drive
will start up the three phase pump again and then shut
down the single phase pump. To reduce the chance of
damage to the single phase pump and motor that can
occur with short cycling, the single phase motor will
remain running for a minimum of 1 minute even if
the system pressure rises above the set point. Once the
single phase motor turns off, it will also remain off for
one minute before it will turn back on even if the pres­sure drops below the system set point.

If plumbing cannot withstand
maximum pump pressure plus incoming pressure,
a pressure control valve shuld be installed after
the check valve on the single phase pump and set
10 psi above the system pressure set point on the
drive. This will prevent any damage to the system
plumbing in the event a sudden drop in water
demand creates maximum deadhead pressure.

Only shaded areas
included in package

Figure 1

General Safety Information

Carefully read and follow all safety instructions
in this manual and on pump. Keep safety labels in

good condition. Replace missing or damaged safety
labels.

This is a SAFETY ALERT SYMBOL. When you
see this symbol on the pump or in the manual,
look for one of the following signal words and
be alert to the potential for personal injury or
property damage.

Warns of hazards that WILL cause
serious personal injury, death or major property
damage if ignored.

Warns of hazards that CAN cause

serious personal injury or death, if ignored.

Warns of hazards that MAY
cause minor personal injury, product or property
damage if ignored.

IMPORTANT: Indicates factors concerned with
operation, installation, assembly or maintenance
which could result in damage to the machine or
equipment if ignored.

NOTE: Indicates special instructions which are
important but are not related to hazards.

Read these warnings and
instructions carefully. Failure to follow could
result in serious bodily injury and/or property
damage.

Electrical installations
shall be in accordance with National Electric
Code (NEC) and all applicable local codes
and ordinances. A licensed electrician should

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95 North Oak St. • Kendallville, IN 46755 • 1-800-742-5044

023507 B

perform installation.

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Be sure system is connected to
a circuit equipped with a fuse or circuit breaker of
the correct rating.

Always disconnect power
source before performing any work on or near
the controller, motor or its connected load. If the
power disconnect point is out-of-sight, lock it

in the open position and/or tag it to prevent unexpected
application of power. Failure to do so could result in fatal
electrical shock or bodily injury.

DO NOT handle pump with wet
hands or when standing in water as fatal electrical
shock could occur. Disconnect main power supply
before handling system for any reason.

Protect the power cable from
coming in contact with sharp objects, oil, grease,
hot surfaces or chemicals. DO NOT kink the power
cable. If damaged replace immediately.

NEVER leave the control box,
fused disconnect switch, or covers open (either
partially or completely) when not being worked on
by a competent electrician or repairman.

Always use caution when operating
electrical controls in damp areas. If possible, avoid all
contact with electrical equipment during thunderstorms
or extreme damp conditions.

Install all electrical equipment
in protected area to prevent mechanical damage
which could produce serious electrical shock and/or
equipment failure.

Single Phase Motor Data: Chart A

MODEL HP

C22231H 3

C22251H 5 230V 230V - 27.4 H

C22271H 7-½ 230V 230V - 34.5 H

Minimum Wire Size Charge (Gauge): Chart B

HP Volts Phase

3 115/230 1 8/12 8/12 4/10 4/10 2/8 40/20

5 230 1 8 8 8 8 6 40

7.5 230 1 6 6 6 6 4 50

IMPORTANT: Wire charts are for reference only. Consult local and state codes for approved wire sizes.

MOTOR

VOLTAGE

115/208-

230V

Distance in Feet From Motor To Service Panel

0-50ft 50-100ft 100-150ft 150-200ft 200-300ft

Connected Motor

DO NOT use this system to pump
flammable liquids such as gasoline, fuel oil, kerosene,
etc. Failure to follow the above warning could result in
property damage and/or personal injury.

This product contains chemicals known
to the State of California to cause

cancer and birth defects or other reproductive harm.

Do not pump water above 140 degrees
Fahrenheit.

This unit not tested for use in

swimming pool areas.

Before Getting Started

may result from failure to connect the ground
terminal to the motor, Artesian Drive controller,
metal plumbing, or other metal near the motor
or cable, using wire no smaller than motor
cable wires. To minimize risk of electrical shock,
disconnect power before working on or around
the Artesian Drive system. CAPACITORS INSIDE
THE ARTESIAN DRIVE CONTROLLER CAN STILL
HOLD LETHAL VOLTAGE EVEN AFTER POWER HAS
BEEN DISCONNECTED. ALLOW 10 MINUTES FOR
DANGEROUS INTERNAL VOLTAGE TO DISCHARGE
BEFORE REMOVING ARTESIAN DRIVE COVER.

swimming areas.

Factory

Voltage

230V 32.2 16.1 G

Wire Size

Serious or fatal electrical shock

Do not use motor or system in

Service Factor

Motor Amps

115V 230V

Code

Letter

Breaker Size

(Amps)

Instructions:

ACTIVATE DUPLEX OPTION IN DRIVE:

When the Artesian drive pump station leaves the fac­tory, the default setting it to have the Duplex Mode
turned off. To change settings:

1. Press & release M button to display flashing num­ber on left hand side of display (i.e. 01). Using v &
^ buttons scroll until you reach 10 flashing on left
hand side.

2. Press & release M button and then Press & release &
^ buttons to scroll display to show L3 on right hand
side.

3. Press & release M button and use v & ^ buttons to
scroll until you reach 70 flashing on left hand side.

4. Press & release M button and CodE flashes on the
right hand side. Press & release ^ until Co 3 is dis­played.

5. Press & release M button. Using v & ^ scroll the
value between OFF to ON.

6. Press & release M button to return to having 61 on
left of screen flashing. Using v & ^ buttons scroll to
10 flashing on left hand side.

7. Press & release M button then press & release ^ but­ton until LoC is displayed. Press & release M button
twice to return to standard screen.

8. Turn off power to drive & skid system in prepara­tion for mechanical & electrical installation of the
duplex kit.

MECHANICAL INSTALLATION:

• Mount pump support to pump station skid strad­dling existing pump as shown in Figure 1 using ¼”
bolts, washers & lock washers.

• Mount starter box to side of the pump support with
¼” bolts, nuts, washers & lock washers.

• With help set single phase pump on top of pump
support and secure with 3/8” bolts, nuts, washers &
lock washers.

• Using Teflon tape or pipe dope on the threads,
install a 2” union on discharge of pump and screw
check valve into the union tightening with a
wrench 1-2 turns past hand tight to prevent leaks.

• Note: For suction lift applications, a service T with
a threaded in priming plug should be installed on
the intake pipe of the pump for priming purposes.
If possible for suction lift applications, it is recom­mended to use a separate drop pipe (not shown
in illustrations) into the water source to allow for
easier priming.

• Plumb with desired 2” piping (not supplied) as show
in Figure 1 from check vale and “T” into discharge
manifold.

Because of the 1 minute minimum

run time of the single phase pump, the system
plumbing & fixtures must be able to withstand
full deadhead system pressure (maximum pump
pressure + incoming PSI). If the plumbing system
cannot handle deadhead pressure, a pressure
control valve needs to be installed after the check
valve installed on the single phase pump and set
6-10 PSI above system pressure set on the drive of
the pump station.

• Note: For serviceability, unions & isolation vales
should be installed to allow replacement of either
pump without disturbing the other.

ELECTRICAL INSTALLATION:

• Install, ground, wire and maintain this installation
in accordance with your local electrical code and all
other codes and ordinances that apply. Consult your
local building inspector for local code information.
All electrical work should be performed by qualified
personnel.

• Ground the starter permanently using a wire of size
and type specified by local or United States National
Electrical Code. Do not ground to a gas supply line.

• Connect ground wire first. Connect to ground first
and then connect ground wire to motor starter
box. Connect starter ground to green grounding
terminal located inside of the motor terminal box.
Ground connection MUST be made to this terminal.
Do not connect motor to electrical power supply
until unit is permanently grounded; otherwise seri­ous or fatal electrical shock hazard may be caused.

• IMPORTANT: Check local and/or United States
National Electric Codes for proper grounding infor­mation.

• Power should supplied with a correctly fused dis­connect switch to provide protection. Consult Local
or National Electrical Codes for proper fuse protec­tion based on motor nameplate.

• Whenever possible, the pump should be powered
from a separate branch circuit of adequate capacity
to keep voltage drop to a minimum during start­ing and running. For longer runs, increase wire size
in accordance with the Wire Selection guide. (See
Chart B). IMPORTANT: Wire charts are for reference
only. Consult local and state codes for approved
wire sizes.

• See Figure 4 for wiring from power circuit to starter
and to motor.

• For proper electrical connections to the motor, refer
to the connection diagram located on the name­plate or inside the terminal box of the motor. Make
sure connections are correct for the voltage being
supplied to the motor.

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95 North Oak St. • Kendallville, IN 46755 • 1-800-742-5044

95 North Oak St. • Kendallville, IN 46755 • 1-800-742-5044

3 (FW1442)