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OWNERS GUIDE TO INSTALLATION
AND OPERATION
FW0078
0310
Supersedes
0110
READ THESE INSTRUCTIONS CAREFULLY
Read these installation instructions in detail before installing your pump. Be sure to check the
following:
1. Be certain the motor is connected for the correct line voltage being used (check motor
nameplate).
2. Be certain the pump is completely primed before starting. Otherwise damage may occur to the
seal.
Every pump is tested before leaving the factory, and its performance depends largely on the
installation.
END SUCTION CENTRIFUGAL PUMPS
IL0412
GENERAL SAFETY INFORMATION
1. Follow all local electrical and safety codes, as
well as the National Electrical Code (NEC) and
the Occupational Safety and Health Act (OSHA).
2. Replace damaged or worn wiring cord
immediately.
3. Do not kink power cable and never allow the
cable to come in contact with oil, grease, hot
surfaces or chemicals.
4. Protect the power cable from coming in contact
with sharp objects.
5. Be careful when touching the exterior of an
operating motor - it may be hot enough to be
painful or cause injury.
6. Make certain that the power source conforms
to the requirements of your equipment.
7. Always disconnect power source before
performing any work on or near the motor or
its connected load. If the power disconnect
point is out-of-sight, lock it in the open position
and tag it to prevent unexpected application
of power. Failure to do so could result in fatal
electrical shock.
95 North Oak Street • Kendallville, IN 46755 • Copyright © 2010. All rights reserved.
Drain Plug
Figure 2 - CJ101 SeriesFigure 1 - CJ103 Series
8. Do not handle the pump with wet hands or
when standing in water as fatal electrical shock
could occur. Disconnect main power before
handling unit for ANY REASON!
9. Unit must be securely and adequately
electrically grounded. This can be
accomplished by wiring the unit to a ground
metal-clad raceway system or by using a
separate ground wire connected to the bare
metal of the motor frame or other suitable
means.
10.
pump has not been investigated for use in
swimming pool areas.
11.
chemicals known to the State of California
to cause cancer and birth defects or other
reproductive harm.
NOTE: Pumps with the “CSA” mark are tested to
UL standard UL778 and certified to CSA standard
C22.2 No. 108.
1
Risk of electric shock. This
This product contains
130441
IL0201
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Dimensions (In Inches) CJ103 Series Chart A
HP A B C D E F G H J K
1/3 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/2 8-1/4 8-1/8 13-1/4 3-7/8
1/2 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 13-1/2 3-7/8
3/4 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 14 3-7/8
1 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 14-1/2 3-7/8
1-1/2 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 15-1/8 3-7/8
2 4 4-5/8 3-11/16 4-13/16 9-3/16 2-1/8 8-1/4 8-1/8 15-5/8 3-7/8
1-1/2” Suction
F
1-1/4” Discharge
1-1/2” Suction
F
1-1/4” Discharge
K
E
D
B
G
IL0395
H
A C
J
Figure 3 - CJ103 Single Stage Booster Pump
E
D
IL0396
H
A
J
B
G
Figure 4 - CJ101B Two and Three Stage Booster Pump
C
CJ101 Series Chart B
HP A B C D E F G H J
3/4 4 4-5/8 7-9/16 4-13/16 8-3/4 6-1/4 7 8-1/8 17-7/8
1 4 4-5/8 7-9/16 4-13/16 8-3/4 6-1/4 7 8-1/8 18-3/8
1-1/2 4 4-5/8 7-9/16 4-13/16 8-3/4 6-1/4 7 8-1/8 19
2 4 4-5/8 7-9/16 4-13/16 8-3/4 6-1/4 7 8-1/8 19-1/2
2 * 4 4-5/8 9-7/16 4-13/16 8-3/4 8-1/8 7 8-1/8 21-3/8
3 * 4 4-5/8 9-7/16 4-13/16 8-3/4 8-1/8 7 8-1/8 21-3/8
(*) Three Stage
Motor Data Chart C
MOTOR
HP PH VOLTS HZ RPM
1/3 1 115/230 60 3450 11 5 V 8.6 4.3 — — 26.0 13.0 — — K
1/2 1 115/230 60 3450 11 5 V 13.0 6.5 — — 36.0 18.0 — — K
3/4 1 115/230 60 3450 11 5 V 14.0 7.0 — — 52.0 26.0 — — K
1 1 115/230 60 3450 230V 18.0 9.0 — — 70.0 39.0 — — L
1-1/2 1 115/230 60 3450 230V 21.0 10.5 — — 98.0 49.0 — — J
2 1 115/230 60 3450 230V 25.0 12.5 — — 116.0 58.0 — — H
3 1 230 60 3450 230V — 13.5 — — — 53.0 — — D
3/4 3 208-230/460 60/50 3450/2850 230V — — 3.5 1.75 — — 19.0 9.5 K
1 3 208-230/460 60/50 3450/2850 230V — — 4.5 2.25 — — 26.9 13.5 K
1-1/2 3 208-230/460 60/50 3450/2850 230V — — 5.7 2.85 — — 33.5 16.8 K
2 3 208-230/460 60/50 3450/2850 230V — — 7. 4 3.0 — — 44.0 22.0 K
3 3 208-230/460 60 3450 230V — — 9.8 4.9 — — 48.0 24.0 D
VOLTAGE
(FACTORY)
CONNECT.
SERVICE FACTOR MOTOR
AMPS
THREE
PHASE
11 5 V 230V 230V 460V 11 5 V 230V 230V 460V
PHASE
LOCKED ROTOR AMPS
SINGLE
PHASE
THREE
PHASE
KVASINGLE
2
95 North Oak Street • Kendallville, IN 46755 • Copyright © 2010. All rights reserved.
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Street Supply
Line Strainer
or Filter
(Optional)
Union
Gate/Ball Valve
(Normally Open)
Check Valve
Typical Installations
Union
Pressure
Gauge
Gate/Ball Valve
(Normally Open)
Union
Pressure Switch
Drain
Check Valve
Gate/Ball Valve
(Normally Open)
Pressure Tank
Pressure
Switch
Main Power Box
Fuse Box
or Switch
Union
Pressure Gauge
Pressure Relief Valve
To size pressure tank
properly, match the
drawdown of the tank
to the capacity of the
pump.
(*) For manual
operation, omit the
pressure tank and
pressure switch. Wire
motor direct to fuse
box.
Install
a pressure relief valve
on any installation
where pump pressure
can exceed the pressure
tank’s maximum working
pressure or on systems
where the discharge
line can be shut off or
obstructed. Extreme
over pressure can result
in personal injury or
property damage.
Figure 5
To size pressure tank
properly, match the
drawdown of the tank
to the capacity of the
pump.
(*) For manual
operation, omit the
pressure tank and
pressure switch. Wire
motor direct to fuse
box.
Install
a pressure relief valve
on any installation
where pump pressure
can exceed the pressure
tank’s maximum working
pressure or on systems
where the discharge
line can be shut off or
obstructed. Extreme
over pressure can result
in personal injury or
property damage.
Union
Vacuum
Gauge
Pressure
Gauge
Pressure Switch
Foot Valve
with Strainer
Gate/Ball Valve
(Normally Open)
Union
Drain
Pressure Tank
Pressure
Switch
Main Power Box
Fuse Box
or Switch
Union
Pressure Gauge
Pressure Relief Valve
Figure 6
3
95 North Oak Street • Kendallville, IN 46755 • Copyright © 2010. All rights reserved.
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Pump Performance Chart D
Single
Phase
Model No.
CJ103031 - 1/3 1 41 30 10 27 10 0 200°F
CJ103051 CJ103053 1/2 1 48 40 27 30 10 0 200°F
CJ103071 CJ103073 3/4 1 62 58 46 31 33 10 0 200°F
CJ103101 CJ103103 1 1 70 66 58 48 34 40 10 0 200°F
CJ103151 CJ103153 1-1/2 1 * 75 70 61 51 36 44 10 0 200°F
CJ103201 CJ103203 2 1 * * 79 77 68 57 45 10 0 200°F
CJ101B071 CJ101B073 3/4 2 * * 32 29 25 22 5 53 160 200°F
CJ101B101 CJ101B103 1 2 * * 35 32 29 27 23 3 62 160 200°F
CJ101B151 CJ101B153 1-1/2 2 * * 42 39 37 34 28 19 68 160 200°F
CJ101B201 CJ101B203 2 2 * * 45 44 43 40 34 26 70 160 200°F
CJ101C201 CJ101C203 2 3 * * 42 41 40 38 35 31 27 20 7 93 160 200°F
CJ101C301 CJ101C303 3 3 * * 51 50 49 43 41 40 35 29 21 95 160 200°F
CJ101P071 CJ101P073 3/4 2 * * 31 28 23 20 48 160 160°F
CJ101P101 CJ101P103 1 2 * * 34 31 30 29 19 60 160 160°F
CJ101P151 CJ101P153 1-1/2 2 * * 46 44 41 37 31 14 61 160 160°F
CJ101P201 CJ101P203 2 2 * * 45 44 42 39 31 21 65 160 160°F
CJ101D201 CJ101D153 2 3 * * 41 40 38 37 33 29 24 17 89 160 160°F
CJ101D301 CJ101D303 3 3 * * * 46 45 45 42 38 33 27 18 93 160 160°F
To convert to feet of head, multiply by 2.31.
* Operation of pump in this range may result in m otor damage.
Do not exceed the maximum case pressure and maximum liquid temperature rating of the pump.
Suction & Discharge Tapping: 1-1/2” X 1-1/4”
Motor Voltage: Single phase: 1/3 - 115V; 1/2 thru 2 HP - 115/230V; 3 HP - 230V, 60HZ
Three phase: 1/2 thru 2 HP - 208-230/460V - 50/60HZ
3 HP - 208-230/460V - 60HZ
Three
Phase
Model No.
HP Stage
15 20 25 30 35 40 50 60 70 80 90
THERMOPLASTIC IMPELLER MODELS
GPM at Total Pressure in PSI
Press.
BRASS IMPELLER MODELS
Max.
PSI
Max.
Case
Press.
PSI
Max.
Liquid
Temp.
INSPECTION AND STORAGE
When unpacking the unit, inspect carefully for any
damage that may have occurred during shipment.
If the unit is received sometime before it can be
used, it should be inspected, recrated and stored
in a dry location.
LOCATION
IMPORTANT: In installations where property
damage might result from an inoperative or
leaking pump due to power outages, discharge
line blockage or any other reason, a back-up
system (s) and/or warning system (s) should be
used.Install a gate valve and union in the suction
and discharge lines. For removal of the pump for
service, close the gate valve and disconnect the
union.
1. Locate pump as close to the fluid source as
possible.
2. Place unit where the motor electrical
components and piping are protected from the
weather and extremes of heat, humidity and
below freezing temperatures.
3. Mount unit in a dry location that is easily
accessible for inspection and maintenance. If
a dry location is not available, mount it on a
foundation well above the wet floor.
4. Allow ample clearance around unit for free air
circulation.
5. CJ103 Series pumps incorporate a discharge
port on the pump casing that can be adjusted
in 90 increments. If necessary, adjust the
discharge port to accommodate the specific
application. Pump performance will not be
affected by the position of the discharge port.
SUCTION LIMITATIONS
1. Units are non self-priming. Normally after
being primed the total suction lift of the pump
is 25 feet. Suction lift varies depending upon
elevation (altitude) and water temperature. See
Practical Suction Lift chart.
2. Where liquids at or near their boiling points
are being handled, the supply must be located
above the suction, so that the available NPSH
will be greater than that required by the unit.
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95 North Oak Street • Kendallville, IN 46755 • Copyright © 2010. All rights reserved.