FlexLink XT User Manual

Contents
Conveyor module XTUC S11 ........................................................................ 3
Conveyor module XTUC S51 ........................................................................ 4
Conveyor module XTUC J51/J52.................................................................. 4
Conveyor module XTUC L51/L52.................................................................. 4
Conveyor module XTUC U51/U52................................................. ... ............. 4
Conveyor module XTUC Z51/Z52 ................................................................. 4
Conveyor module XTUC F51/F52 ................................................................. 4
Conveyor module XTUC Q51/Q52................................................................ 5
Support module XTUF S01A ......................................................................... 6
Support module XTUF S02A ......................................................................... 6
Support module XTUF S03A ......................................................................... 6
Stop function module XTUS P11................................................................... 7
Locating function module XTUL P11A................................. ... ... .... ... ... ... ... .... 8
Transfer function module XTUT S10 A................... ... ... .... ... ... ....................... 9
Transfer function module XTUT S11 A................... ... ... .... ... ... ....................... 9
Transfer function module XTUT S12 A................... ... ... .... ... ... ....................... 9
Transfer function module XTUT R11 A........................................................ 10
Transfer function module XTUT R12 A........................................................ 10
Transfer function module XTUT M11 A ....................................................... 11
Transfer function module XTUT M12 A ....................................................... 11
Work station function module XTUW R11 A................................................ 12
Work station function module XTUW M11 A ............................................... 13
Work station function module XTUW T11 A ................................................ 14
Work station function module XTUW Q11 A................................................ 15
Lift and rotate module XTUR P11................................................................ 16
Lift and locate module XTUL P12................................................................ 17
Mounting instructions................................................................................... 18
Appendix A: EC declaration of incorporation............................................... 74
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2 5113235

Conveyor module S11 Compact

XTUC S11
1
2
Overview
Assembly order
Pos Name Instruction
1 Connecting motor See page 19 2 Mounting support module See page 35
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Conveyor modules

XTUC J51
XTUC J52
XTUC F51
XTUC F52
XTUC L51
XTUC L52
XTUC S51
XTUC U51
XTUC U52
XTUC Z51
XTUC Z52
1
2
3
4 5
Motor type L/R Motor type M/HM
Overview
Assembly order
Pos Name Instruction
1 Mounting support module See page 35 2 Mounting support module in bend See page 35 3 Docking XT conveyor sections See page 20 4 Mounting chain to XT conveyor modules See page 22 5 Connecting an XT conveyor module in line with another XT
4 5113235
conveyor:
-Motor type L or R See page 31
-Motor type M or HM See page 33

Conveyor module

XTUC Q51
XTUC Q52
1
2
3
4
Overview
Assembly order
Pos Name Instruction
1 Mounting support module See page 35 2 Mounting support module in bend See page 35 3 Docking XT conveyor sections See page 20 4 Mounting chain to XT conveyor module See page 26
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Support module S01A/S02A/S03A/S04

S 01A
S 03A
S 02A
S 04
1
1 1
1
Overview
Pos Name Instruction
1 Mounting support module See page 35
6 5113235

Stop function module P11

D = D00
D = D01
D = D02
PL-54
PL-54*
PL-54*
PL-54*
min PL+20
min PL+20*
min PL+20*
14
23
5
XTUS P11
Overview
* With stop heel compressed
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device damped XTPD D35 See page 40 3 Pallet stop device damped XTPD D100 See page 42 4 Sensor bracket XTPB V001 See page 43 5 Sensor bracket XTPB V002 See page 45
5113235 7

Locating function module P11A

Overview
Placement of stop and sensor brackets, see Stop function module P11.
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device damped XTPD D35 See page 40 3 Pallet stop device damped XTPD D100 See page 42 4 Sensor bracket XTPB V001 See page 43 5 Sensor bracket XTPB V002 See page 45 6 Locating station XTPX P11A See page 52
8 5113235

Transfer module S10 A/S11 A/S12 A

Overview
* With stop heel compressed
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device damped XTPD D35 See page 40 3 Sensor bracket XTPB V002 See page 45 4 Position sensor XTPB V003 See page 46 5 Damper XTPA CM35 See page 49 6 Damper XTPA MC35 PW A See page 57 7 Mounting transfer unit XTPT See page 57
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Transfer module R11 A/R12 A

8
5
7
6
Overview
* With stop heel compressed
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device damped XTPD D35 See page 40 3 Sensor bracket XTPB V002 See page 45 4 Position sensor XTPB V003 See page 46 5 Damper XTPA CM35 See page 49 6 Roller kit 5049865, 5050117 See page 50 7 Damper XTPA MC35 PW A See page 57 8 Mounting transfer unit XTPT See page 57
10 5113235

Transfer module M11 A/M12 A

Overview
* With stop heel compressed
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device damped XTPD D35 See page 40 3 Sensor bracket (not in picture) XTPB V001 See page 43 (only for option Q01) 4 Sensor bracket XTPB V002 See page 45 5 Position sensor XTPB V003 See page 46 6 Damper XTPA CM35 See page 49 7 Damper XTPA MC35 PW A See page 57 8 Mounting transfer unit XTPT See page 57 9 Mounting connecting kit 5050034 See page 51
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Work station module R11 A

10
8
9
Overview
* With stop heel compressed
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device damped XTPD D35 See page 40 3 Sensor bracket (not in picture) XTPB V001 See page 43 (only for option S01 &
L01). 4 Sensor bracket XTPB V002 See page 45 5 Sensor bracket XTPB H001 See page 48 6 Position sensor XTPB V003 See page 46 7 Damper XTPA CM35 See page 49 8 Roller kit 5049865, 5050117 See page 50 9 Damper XTPA MC35 PW A See page 57 10 Mounting transfer unit XTPT See page 57
12 5113235

Work station module M11 A

9
10
Overview
* With stop heel compressed
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device damped XTPD D35 See page 40 3 Sensor bracket (not in picture) XTPB V001 See page 43 (only for option Q01,
4 Sensor bracket XTPB V002 See page 45 5 Sensor bracket XTPB H001 See page 48 6 Position sensor XTPB V003 See page 46 7 Damper XTPA CM35 See page 49 8 Damper XTPA MC35 PW A See page 57 9 Mounting transfer unit XTPT See page 57 10 Mounting connecting kit 5050034 See page 51
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S01 & L01).

Work station module T11 A

6
8
7
Overview
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Sensor bracket (not in picture) XTPB V001 See page 43 (only for option Q01,
S01 & L01). 3 Sensor bracket XTPB V002 See page 45 4 Sensor bracket XTPB H001 See page 48 5 Position sensor XTPB V003 See page 46 6 Roller kit 5049865,
5050117 7 Mounting connecting kit 5050034 See page 51 8 Mounting transfer unit XTPT See page 57
See page 50
14 5113235

Work station module Q51 A

10
9
8
7
Overview
* With stop heel compressed
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device damped XTPD D35 See page 40 3 Sensor bracket XTPB V001 See page 43 4 Sensor bracket XTPB V002 See page 45 5 Position sensor XTPB V003 See page 46 6 Damper XTPA CM35 See page 49 7 Roller kit 5049865, 5050117 See page 50 8 Damper XTPA MC35 PW A See page 57 9 Mounting transfer unit XTPT See page 57 10 Mounting conveyour module XTUC Q51 See page 5
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Lift and rotate module P11

PW
PL
PW
PW
PL
PL
5
3
7
6
2
1
4
D = D00
D = D01
D = D02
Overview
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device, damped XTPD D35 See page 40 3 Pallet stop device, damped XTPD D100 See page 42 4 Sensor bracket XTPB V001 See page 43 5 Sensor bracket XTPB V002 See page 45 6 Sensor bracket XTPB H001 See page 48 7 Mounting lift and rotate unit XTUR P11 See page 68
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Lift and locate module P12

PW
PL
PW
PW
PL
PL
5
3
7
6
2
1
4
D = D00
D = D01
D = D02
F = F00
F = F01
F = F02
Overview
Pos Name Designation Instruction
1 Pallet stop device XTPD U200 See page 38 2 Pallet stop device, damped XTPD D35 See page 40 3 Pallet stop device, damped XTPD D100 See page 42 4 Sensor bracket XTPB V001 See page 43 5 Sensor bracket XTPB V002 See page 45 6 Sensor bracket XTPB H001 See page 48 7 Mounting lift and locate unit XTUL P12 See page 70
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Mounting instructions

Contents

Connecting motor XTUC S11...................................................................... 19
Docking XT conveyor sections ............................................ ... ... .... ... ... ... ... .. 20
Mounting chain to XT conveyor modules – End drive ................................. 22
Mounting chain to XT conveyor modules – Catenary drive ......................... 26
Connecting XT conveyor modules in line – Side mounted motor................ 31
Connecting XT conveyor modules in line – Centre mounted motor ............ 33
Mounting support module............................................................................ 35
Mounting pallet stop device XTPD U200..................................................... 38
Mounting pallet stop device XTPD D35....................................................... 40
Mounting pallet stop device XTPD D100..................................................... 42
Mounting sensor bracket XTPB V001.......................................................... 43
Mounting sensor bracket XTPB V002.......................................................... 45
Mounting position sensor XTPB V003......................................................... 46
Mounting sensor bracket XTPB H001 ......................................................... 48
Mounting damper CM 35............................................................................. 49
Mounting roller kit ........................................................................................ 50
Mounting connecting kit 5050034. ... .... ... ... ... ... .... ... ... ... .... ... ... ..................... 51
Mounting pallet locating station XTPX P11A............................................... 52
Mounting transfer unit XTPT M1.......................... ... ... ... .... ... ... ... .................. 57
Mounting transfer unit XTPT M2.......................... ... ... ... .... ... ... ... .................. 60
Mounting transfer unit XTPT L............................. ... ... ... .... ... ... ..................... 63
Mounting damper MC 35 PW A................................................................... 67
Mounting lift and rotate unit XTUR P11 ....................................................... 68
Mounting lift and locate unit XTUL P12 ....................................................... 70
18 5113235

Connecting motor XTUC S11

Brown (No 2) On S8R25GE grey)
Brown (No 2) On S8R25GE grey)
Green/yellow
GND
Green/yellow
GND
Capacitor Capacitor
1
2
Neutral
Phase
Neutral
Phase
3 4
50 , 230V
Hz
60Hz,115V
Forward
Forward Reverse
Reverse
Speed
m/min
Speed
m/min
54
10
15
20
M
M
6
12
18
M
M
3 3 4
3 4 4 3
2 1
1 2
1 2
Black (No 3)
White (No 1)
Black (No 3)
White (No 1)
Green/Yellow (No 4)
Black (No 3)
White (No 1)
Grey (No 2)
Phase
Neutral
T/P
Capacitor
Green/Yellow (No 4)
Black (No 3)
White (No 1)
Grey (No 2)
Phase
Neutral
T/P
Capacitor
M
MMM
MM
GND
GND
Introduction
NOTE! The capacitor must alwa ys be encapsulated to prevent electric shock.
Tools
- -
Instruction
1 Connect the motor according to wiring diagram
below.
5113235 19

Docking XT conveyor sections

Introduction
This instruction is only valid for conveyor XT. NOTE! A short or narrow conveyor can easily fall over.
Always anchor the conveyor to the floor!
Tools
Allen key 4 mm
Instruction
1 The section labels indicate following:
First row is the order number.
Second row indicates the item position on the order and which individual among a quantity, e.g. Pos. 10 first conveyor of three.
The third row indicates which cut it is.
Two sections with identical labels should be connected to each other.
2 Unpack the conveyor sections and arrange them
so that beam ends with identical labels are facing each other. Place the conveyor sections on the same level and in line with each other.
3 Dock the conveyor sections to each other.
20 5113235
4 Make sure that the conveyor section ends fit
together properly.
5 Tighten the screws. Use the 4 mm allen key.
Torque value for tightening: 8 Nm
6 Press the slide rail in place.
5113235 21

Mounting chain to XT conveyor modules – End drive

Introduction
Valid for motor types M and HM (centre mounted motor) and L and R (side mounted motor). If nothing else is specified the instruction step is valid for both centre and side mounted motor.
Tools
Box wrench 10 mm
Box wrench 7 mm
Skip joint pliers
Pin insertion tool
Screwdriver
Instruction
1 Side mounted motor:
Use the screwdriver to remove the plastic cap on the motor. Loosen the screw for the motor with the 10 mm socket wrench.
2 Side mounted motor:
Lift off the motor and remove the plastic sleeve.
22 5113235
3 Remove the nuts for the slack protection. Use a
10 mm box wrench.
4 Notice the label Left and Right on the chain.
Mount the chain to the conveyor with similar mark.
5 Insert the chain from below, with the nose for-
ward.
Repeat the same procedure with the other chain.
6 Feed the chains into the conveyor until they
reach the drive wheel at the driving end.
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