Page 1
QR 6619600
Page 2
Observe! The sensor set-up depends on pallet size.
X85 Pallet
Page 3
Function description
The module is divided into Pre-stop position and Process
position.
Pre-stop position
The Pre-stop position is relieving the process position
from the queue-pressure. The RFID-reader at the Prestop identifies the pallet, enhancing the efficiency as
pallets with another destination quickly pass the Process
position.
Process position
The Process position receives one pallet at a time from
the Pre-stop. If the pallet should be processed, it is caught
by the integrated stop. Thereafter it is lifted, locked and
the process is allowed to start.
Pre-stop
position
Process
position
Internal positions
While the pallet is raised and locked, pallets are allowed
to pass through the process position.
Data:
Pre-stop queue pressure limit: 100 kg
Process position accuracy: +/- 0.1 mm
Lifting capacity: 10 kg
Exchange time:
Conveyor speed [m/min]
5
10
15
Time [s]
8
6,3
5
Notes:
The station is not equipped with any downstream max
queue sensor as the design is only possible with an
overview of the line concept as a whole.
The sensor configuration is depending on the size of
pallet. Mixed flow with reference to pallet length is not
possible.
X85 Pallet
Page 4
Initiators and actuators
A3
A1B1
Initiators
B1 Pre-stop
B2 In position
B3 Locking Up
B4 Locking Down
B10
B2*
B2*
Actuators
A1 Pre-stop. Single acting.
A2 Stop. Single acting.
A3 Lifting. Double acting.
A2
B3
B4
* B2's position depends on pallet size
X85 Pallet
Page 5
Interfaces
Initiator cable connector type
B1: M12-connector, 3-pin
B2: M12-connector, 3-pin
B3: M12-connector, 3-pin
B4: M12-connector, 3-pin
B10: M12-connector, 3-pin (AS-i)
Note: Sensors placed inside the housing is equipped with
sensor cables (with the given connector type above),
reaching outside the housing.
Actuator tubing size
Pneumatic cylinders
A1: 6 mm
A2: 6 mm
A3: 6 mm
X85 Pallet
Page 6
Spare parts list
Standard Des. Manufacturer Type Order FlexLink ID
name number
Pallet 160x100 mm
Sensor B1 SICK IM12-08NPS-ZC1 7900045 5058572
Sensor bracket FlexLink XBPB 12 H 5110793
Sensor B2 SICK IQ10-06NPS-KT1 7900209 5058574
Sensor B3 SICK MZT1-03VPS-KP0 1016910 5058571
Sensor B4 SICK MZT1-03VPS-KP0 1016910 5058571
RFID Reader/Writer B10 IFM DTA100 5058152
Read/Write head bracket FlexLink 5110840
Pallet 160x125 mm
Sensor B1 SICK IM12-08NPS-ZC1 7900045 5058572
Sensor bracket FlexLink XBPB 12 H 5110793
Sensor B2 SICK IQ10-06NPS-KT1 7900209 5058574
Sensor B3 SICK MZT1-03VPS-KP0 1016910 5058571
Sensor B4 SICK MZT1-03VPS-KP0 1016910 5058571
RFID Reader/Writer B10 IFM DTA100 5058152
Read/Write head bracket FlexLink 5110840
Pallet 160x175 mm
Sensor B1 SICK IM12-08NPS-ZC1 7900045 5058572
Sensor bracket FlexLink XBPB 12 H 5110793
Sensor B2 SICK IQ10-06NPS-KT1 7900209 5058574
Sensor B3 SICK MZT1-03VPS-KP0 1016910 5058571
Sensor B4 SICK MZT1-03VPS-KP0 1016910 5058571
RFID Reader/Writer B10 IFM DTA100 5058152
Read/Write head bracket FlexLink 5110840
Pallet 160x225 mm
Sensor B1 SICK IM12-08NPS-ZC1 7900045 5058572
Sensor bracket FlexLink XBPB 12 H 5110793
Sensor B2 SICK IM12-08NPS-ZC1 7900045 5058572
Sensor bracket FlexLink XBPB 12 H 5110793
Sensor B3 SICK MZT1-03VPS-KP0 1016910 5058571
Sensor B4 SICK MZT1-03VPS-KP0 1016910 5058571
RFID Reader/Writer B10 IFM DTA100 5058152
Read/Write head bracket FlexLink 5110840
X85 Pallet
Page 7
Cylinder details
Cylinder A1 ”Pre-stop”
Type: Single acting
Function:
Pressurized: Releases the pallet flow
No pressure: Blocks the pallet flow
For security reasons, the pallet stop is blocking the flow in
case of a pressure drop, preventing pallets from travelling
uncontrolled along the conveyor.
The stop should not re-block the flow while a pallet puck is
in a position where it could be clamped.
It is recommended to re-block the flow after each pallet.
Cylinder A2 ”Stop”
Type: Single acting
Function:
Pressurized: Releases the pallet flow
No pressure: Blocks the pallet flow
Cylinder A1
For security reasons, the pallet stop is blocking the flow in
case of a pressure drop, preventing pallets from travelling
uncontrolled along the conveyor.
Cylinder A3 ”Lifting”
Type: Double acting
Function: Lifts the pallet. Close to upper end-position, the
pallet is locked during lifting.
Note 1: The cylinders are not equipped with tubing. When
installing the tubing, it is important that the tubing have
equal lengths from Y-connector to the connectors of the
parallel cylinder connectors.
Note 2: It is recommended that flow control valves are
used, for example Festo GR-QS-6 (193969).
Cylinder A2
AB
Distance A=B
Cylinder pair A3
X85 Pallet
Page 8
Sensor details
Sensor B1 ”Pre-stop”
Type: Proximity switch, inductive
Position: Placed together with Pre-stop.
Function: Detects the initiator plate of the pallet before the
pallet is stopped and stays active until the pallet leaves
the stop.
The reason why the pallet is detected by the sensor
before the pallet hits the stop, is to enchance the
efficiency of the pallet flow. As the pallet is detected in
advance, the controller has time to take a decision
whether or not the pallet should be stopped. If if should
pass, the stop change state to ”Release flow” before the
pallet reach it.
Sensor B2 ”In position”
Sensor B1
Type: Proximity switch, inductive. Model depends on
pallet length.
Position: Depends on pallet length.
100/125/175: Inside process position, left side
225: Before process position, right side
Function: Detects the pallet initiator plate when the pallet
is stopped in the process position.
Sensor B2 (pallet length 100/125/175)
Sensor B2 (pallet length 225)
X85 Pallet
Page 9
Mechanical spare parts
C4
C1
C5
C2
D1
C3
No. Flexlink No. Std name/Order No./Dimensions/Mtrl
C1 = 5110106 – Plan bearing, TFF 010090, D=Ø10mm, L= 9mm, Steel
C2 = 5110104 – Plan bearing, TFF 08100, D=Ø8mm, L=10 mm, Steel
C3 = 5110107 – Plan bearing, TFF 02016.5, D=Ø20mm, L=16.5mm, Steel
C4 = 5110058
C5 = 5110057
C6 = 5110110 – Festo Cylinder, ADN-32-250-A-P-A
Service / Maintenance
D1 = 5110059 (4 shafts) needs to be cleaned with alcohol and
relubricated after approx. 500000 strokes depending on
environment. Use thin oil (CRC 5-56).
C6
X85 Pallet
Page 10
Pneumatic drawing
X85 Pallet
Loading...