FlexLink X65 User Manual
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X65 Function modules
User Documentation
Created by EBCCW 96:05Created by EBCCW 00:06Created by EBCCW 96:05Created by EBCCW 00:06
Created by EBCCW 00:06
Created by EBCCW 96:05Created by EBCCW 00:06
8050179
X65 Function modules
Created by EBCCW 96:05Created by EBCCW 00:06Created by EBCCW 96:05Created by EBCCW 00:06
Created by EBCCW 00:06
Created by EBCCW 96:05Created by EBCCW 00:06
© Flexlink AB 2013
X65 Function modules
User Documentation
All Rights Reserved
No part of this program and manual may be used, reproduced, stored or
transmitted in any form or by any means without the written permission of
FlexLink Components AB. The contents of this manual are for informational
use only. All information and specifications contained in this document
have been carefully checked to the best efforts of FlexLink Components
AB, and are believed to be true and accurate as of time of publishing.
However, due to continued efforts in product development FlexLink
Components AB reserves the right to modify products and its manuals
without notice.
FlexLink Components AB assumes no responsibility or liability on any
errors or inaccuracies in this program or documentation. Any kind of
material damages or other indirect consequences resulting from any
FlexLink Components AB´s product part, documentation discrepancies
and errors or non-anticipated program behavior are limited to the value of
appropriate products purchased from FlexLink Components AB. The
products are delivered to the customer at the ’as is’ state and revision level
they are on the moment of purchasing, and are declared in detail in the
license agreements between FlexLink Components AB and user. User
accepts and is obliged to follow the guidelines stated in the separate
license agreement needed in using any parts of this product package.
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Preface 1
1 Safety 3
1.1 System information 3
1.2 The most important safety conditions 4
1.3 Description of safety provisions 6
1.4 Safety information 7
1.5 Intended use 7
2 Technical specification 8
2.1 Operating conditions 8
2.2 Ordering information 9
3 Functions 10
3.1 Function description for Divert modules 10
3.2 Function description for Merge modules 15
3.3 Function description for Divert and Merge modules 45° 19
3.4 Function description for Divert and Merge module 90° 24
4 Unload the X65 function modules 29
4.1 Preparation 29
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4.2 Unloading instructions 30
5 Mounting, installation, adjustment 31
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5.1 Recommended tools 31
5.2 Basic value, Torque for dimension 31
6 Put out of commission 35
6.1 Disconnect the power sources 35
6.2 Disassemble 35
6.3 Reuse 35
7 Recommended spare parts 36
8 Drawings 37
8.1 Pneumatic drawing 37
9 Supplier’s information 39
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Preface
Preface
Purpose of this manual
The purpose of this manual is to describe a number of operations that are
intended for the user concerned. Here it becomes clear how the user can
work as well and as safely as possible. By making use of clear illustrations
and texts FlexLink wants to achieve a simple and safe way of working with
the X65 function modules. This document contains remarks that point out
a risky or specific situation to the user. In many cases this situation is provided with one of the symbols given below.
General warning for danger!
.
Warning for electrical voltage!
.
Attention, this is an important notice!
.
Compliance with the operations described in this document is important in
order to prevent dangerous situations and unnecessary damage to the X65
system. Carefully keep this document! It is recommended to keep one copy
near the conveyor system and one copy with your technical documentation.
Structure of the manual
The user’s manual has been composed in such a way, that a number of operations can quickly and easily be found. This manual will not describe operations that are not meant for the user. It does, however , indicate what the
user must do when carrying out a certain operation, for example calling in
technical staff. FlexLink would like to point out to the user that section 1
Safety is to be read carefully.
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Requirements of the user
The X65 Conveyor system may be operated by any adult person who has
become acquainted with section 1 Safety . If the user is not technically qualified, he or she may not carry out any maintenance or repair activities on
the system.
. Note! Maintenance activities on the system may only be carried
out by a technically qualified person.
. NB: Technically qualified employees means: employees that
have followed an adequate training for carrying out the activities
involved and have a good ability to read and understand the
English language.
Preface
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Safety
1 Safety
The X65 function modules has been designed in such a way , that it can be
used and maintained in a safe way. This holds for the application, the circumstances and the instructions described in the manual. Any person
working with or on this system should study the manual and follow the instructions. It is the responsibility of the employer to make sure that the employee is familiar with and follows these instructions.
The company or the country in which the system is used may require extra
safety measures. This particularly applies to the working conditions. This
manual does not describe how these are to be complied with. In case of
doubt, consult your government or safety officer!
1.1 System information
The project number and/or general drawing number shall always be specified when communicating with FlexLink with respect to the module.
Project number See module nameplate
Module type: Module
Date of manufacture See module nameplate
Identification. no. See module nameplate
Figure 1 Module nameplate
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The modules nameplate is located on the module beam.
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1.2 The most important safety conditions
At the moment that the X65 system is going to be operated by a user, the
following safety conditions must be met:
• Only persons who have read and understood the operating instructions are allowed to operate, maintain and clean the system.
• Provide good ambient lighting to enable the operator to work well
and orderly with the system.
1.2.1 General
. • Incorrect use of the equipment can cause personal injury.
• Do not wear clothing or other articles that can fasten.
• Follow the instructions in this user manual when transporting the
machine. FlexLink Components AB must approve all modifications or changes to this system.
Safety
• Only use recommended spare parts.
• Only authorised personnel may open electrical units.
• FlexLink is not responsible for damage if service on the equipment is not performed in accordance with this user manual.
1.2.2 Service technicians
. Service technicians must have:
• Sufficient knowledge for reading technical information
• Ability to comprehend technical drawings
• Basic knowledge of mechanics
• Sufficient knowledge in the use of hand tools
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Safety
1.2.3 Electricians
. Electricians must have:
• Experience from similar installations
• Sufficient knowledge to work from drawings and wiring diagrams
• Knowledge of local safety regulations for electrical power and automation
To avoid risks, only experienced personnel with technical knowledge and
experience may perform repair work on the electronics components.
1.2.4 Operators
. To correctly use the equipment, operators must have appropriate training
and/or experience.
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1.3 Description of safety provisions
Before putting the system into operation some safety provisions are to be
taken care of. The purpose of these safety provisions is to protect the user ,
the product and the system against undesired situations (damage). Without
these safety provisions FlexLink cannot give a guarantee on any damage
caused in absence of these safety provisions.
The table below gives a general description of the safety provisions required. Here it should be noted that only technically qualified employees
are allowed to work on the settings of the safety provisions!
. . . 1.3.1 Noise level
. The noise level produced by the X65 conveyor system is under 70 dB(A).
Safety
1.3.2 Power supply
. Power such as electrical, pneumatic, etc.
Never bypass the safety system.
Before working on powered components (i.e. motors), pneumatic activators of power supply the main switch must be turned off and locked. The
key is retained by the service technician until work is finished.
Examples of service work include:
• Disconnection of wiring/tubing
• Replacement of components, i.e. motors, etc.
• Service work performed on the machine that cannot be seen from
the electrical cabinet.
For adjustment of photo-electric cells, inductive sensors, etc., power is required:
- Stop the system and wait until the moving parts have come to
a complete stop.
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Safety
1.4 Safety information
For a safe operation of the conveyor system a number of safety measures
are to be taken. These include the following measures:
1.4.1 Power supply must be disconnected during installation (air and voltage).
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Figure 2 Sharp edges
1.5 Intended use
The X65 function modules are intended to be used with the X65 pallets,
XLPP 100x128. All other use is the responsibility of the user.
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