Flex-a-Lite 31143 User Manual

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#31143 Illuminated 3-Way Switch Kit Create Switch Mount Location
Register your product for warranty at http://automotive.ex-a-lite.com/warranty-registration/
Enjoy your Flex-a-lite performance cooling product!
The Flex-a-lite illuminated 3-way switch allows for in-vehicle control of your fan. By directly connected to the pins located on the controller, you can shut your fan o during water crossings, or keep the fan running at 100% power for towing up steep roads.
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Prep & Run Wires
4. Cut a small (~2”) segment o of included black wire. Strip both ends of the wire and one end of the wire that was cut from. Twist One end of the small segment to the long wire, and crimp 2 of the included insulated ag terminals to the exposed end. (Fig. 1)
5. Strip one end on both the orange and green wires. Crimp an insulated ag terminal to each.
6. Strip one end of the included red wire. Crimp an insulated ag terminal to the wire.
1. Determine mounting position for the switch. Look for a at section of panel that is easily accessible from the driver’s seat to activate.
2. Check to make sure there are no wires or electronics directly behind this area. You will also need a minimum depth clearance of 1-3/4” to clear the switch body and the wires to attach.
7. Find a suitable location in the rewall of the vehicle to pass these 4 wires through. If drilling, make sure to use a grommet on the rewall to prevent abrasive damage to the wire. Leave enough wire inside the vehicle to easily reach the switch mounting hole.
8. Cut the green and orange wires to length for reaching the ag terminals located on the fan controller. Strip the orange and green wires and crimp an insulated ag terminal to each. Attach to associated controller terminals.
NOTE: On Flex-A-Lite fan controllers which only have the
Fig. 1
option for manual on, a relay needs to be wired between the switch wire and controller as shown in the diagram to the right.
3. Mark o a rectangular hole 1-1/2” Tall x 7/8” Wide with masking tape where you plan to mount the switch. If you can remove this panel from the vehicle, cutting this hole will be easier. Drill the corners of the marked rectangle and remove the remaining material with a small cutting blade and a le. Make sure the hole is clear
of any loose material or sharp lings.
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Install & Test
9. Cut the red and black wires to length to reach the battery. Strip each wire and crimp on the included ring terminals. Connect the red wire to the positive (+) battery terminal and the black wire to the negative (-) battery terminal. NOTE: Depending on your install appli­cation, the red wire can also be connected to an ignition controlled 12V source. Do not tap into headlight wires or windshield wipers!
10. Inside the vehicle, connect the ag terminals on the black wire to pins 2 and 5 on the switch, and the red wire to pin 7. (Fig. 2)
11. Turn your vehicle ignition to the on position. Plug in the orange or green wire into pin 4 on the switch. Toggle the switch up towards pin 7; if this does not turn the fan on remove and replace with the other color wire. Connect the remaining wire to pin 6.
12. Turn your vehicle ignition o. Make sure all wires are securely mounted and press the switch until it sits ush and locks into the vehicle panel.
Fig. 2
If you need further assistance, please contact tech services at 253-922-2700 M-F 8:00am-5:00pm PST.
98143 Rev. 01-22-14
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