Model 3130 Downflow
Service Manual
IMPORTANT: Fill in pertinent information on page 2 for future reference.
MODEL 3130 Downflow
Job Specification Sheet
• JOB NO. __________________________________________________________
• *MODEL NO. ______________________________________________________
• WATER TEST______________________________________________________
• CAPACITY PER UNIT _______________________________________________
• MINERAL TANK SIZE DIA.________HEIGHT_________
• BRINE TANK SIZE &
SALT SETTING PER REGENERATION: _________________________________
* CONTROL VALVE SPECIFICATIONS
1) Type of Timer (see pages 18-22)
A) 7 day or 12 day
B) * 1,250 to 21,250 gallon meter or
* 6,250 to 106,250 gallon meter or
* Other ___________________________________________________
C) Meter Wiring Package
1) System #4 - 1 tank; 1 meter; immediate or delayed regeneration
2) System #5 - 2 tanks; 2 meters; interlock
3) System #6 - 2 tanks; 1 meter; series regeneration
4) System #7 - 2 tanks; 1 meter; alternator
2) Timer Program Settings
A) Backwash _________________________________ min.
B) Brine & Slow Rinse _________________________ min.
C) Rapid Rinse _______________________________min.
D) Brine Tank Refill ____________________________min.
3) Drain Line Flow Controller________________________gpm
4) Brine Line Flow Controller________________________gpm
5) Injector Size # _________________________________
6) A) Hard Water By-Pass
B) No Hard Water By-Pass
Page 2
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MODEL 3130 Downflow
General Commercial Pre-Installation Check List
WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate
effectively.
ELECTRICAL FACILITIES: A continuous 115 volt, 60 Hertz current supply is required. (Other voltages available.)
Make certain the current supply is always hot and cannot be turned off with another switch.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up
heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be
installed ahead of the water softener.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain.
BY-PASS VALVES: Always provide for the installation of isolation and by-pass valves.
CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 100˚F, and the unit cannot be
subjected to freezing conditions.
INSTALLATION INSTRUCTIONS
1. Place the softener tank where you want to install the unit making sure the unit is level and on a firm base.
(Maximum 7 feet apart for twin units.)
2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be the
same size or larger than the drain line flow control connection. Water meters are to be installed on soft water
outlets. Twin units with (1) one meter shall be installed on common soft water outlet of units. If possible, minimize
height of drain line above valve.
3. Make sure that the floor is clean beneath the salt storage tank and that it is level.
4. Place approximately 1″ of water above the grid plate (if used) in your salt tank Salt may be placed in the unit at this
time.
5. Close softener isolation valves and open the bypass valve. Turn on the main water supply. Open a cold soft water
tap nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have
resulted from the installation.
6. Open the softener inlet valves and close the bypass valve.
7. Manually index the softener control into “service” position and let water flow into the mineral tank. When water flow
stops, close inlet valve,place control in “backwash” position to relieve head of air, then gradually open inlet valve to
purge remaining air in tank. Return control to “service” position.
8. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if applicable.
Remote meter systems and twin meter system wiring diagrams are on pages 25-30.
9. Teflon tape is the only sealant to be used on the drain fitting. The drain from twin units may be run through a
common line.
10. Plug into power supply.
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MODEL 3130 Downflow
Water Conditioner Flow Diagrams
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MODEL 3130 Downflow
Water Conditioner Flow Diagrams (Cont’d.)
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MODEL 3130 Downflow
Water Conditioner Flow Diagrams (Cont’d.)
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Printed in U.S.A.
MODEL 3130 Downflow
Water Conditioner Flow Diagrams (Cont’d.)
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MODEL 3130 Downflow
Water Conditioner Flow Diagrams (Cont’d.)
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MODEL 3130 Downflow
Water Conditioner Flow Diagrams (Cont’d.)
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MODEL 3130 Downflow
Control Valve
(See opposite page for parts list)
5
14
8
10
9
22
8
22
10
9
7
5
6
7
2
2
3
4
3
6
1
2
11
3
4
12
20
Page 10
15
19
13
16
21
17
Printed in U.S.A.
MODEL 3130 Downflow
Control Valve
Parts List
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 40191 . . . . . . . . . . . . . . . Valve Body
2. . . . . . . . . . . 8 . . . . . . . . . . . 11720 . . . . . . . . . . . . . . . Seal
3. . . . . . . . . . . 5 . . . . . . . . . . . 10369 . . . . . . . . . . . . . . . Spacer - Port
4. . . . . . . . . . . 2 . . . . . . . . . . . 10368 . . . . . . . . . . . . . . . Spacer
5. . . . . . . . . . . 1 . . . . . . . . . . . 16130 . . . . . . . . . . . . . . . Piston
1 . . . . . . . . . . . 19611-12. . . . . . . . . . . . . Piston Assy. NHWB-P
6. . . . . . . . . . . 1 . . . . . . . . . . . 14818 . . . . . . . . . . . . . . . Clip - Piston Rod
7. . . . . . . . . . . 1 . . . . . . . . . . . 40205 . . . . . . . . . . . . . . . Piston Rod
40205-01. . . . . . . . . . . . . Piston Rod, NHWB-P
8. . . . . . . . . . . 1 . . . . . . . . . . . 14922 . . . . . . . . . . . . . . . O-Ring - 035
9. . . . . . . . . . . 1 . . . . . . . . . . . 14754-01. . . . . . . . . . . . . End Plug White
14754-11. . . . . . . . . . . . . End Plug Black NHWB-P
10 . . . . . . . . . . 1 . . . . . . . . . . . 40203 . . . . . . . . . . . . . . . Spacer, Endplug
11 . . . . . . . . . . 1 . . . . . . . . . . . 40189 . . . . . . . . . . . . . . . Seal
12 . . . . . . . . . . 1 . . . . . . . . . . . 40313 . . . . . . . . . . . . . . . Adapter - Side Mount
13 . . . . . . . . . . 1 . . . . . . . . . . . 40310 . . . . . . . . . . . . . . . Base, 2930/3130 Side Mount
14 . . . . . . . . . . 4 . . . . . . . . . . . 40118 . . . . . . . . . . . . . . . Screw - SHCS
Options
15 . . . . . . . . . . 1 . . . . . . . . . . . 40230 . . . . . . . . . . . . . . . Adapter - Top Mount 4″ - 8 Th’d.
16 . . . . . . . . . . 1 . . . . . . . . . . . 15247 . . . . . . . . . . . . . . . O-Ring - 229 (Dist.)
17 . . . . . . . . . . 1 . . . . . . . . . . . 13575 . . . . . . . . . . . . . . . O-Ring - 240 (Tank)
1 . . . . . . . . . . . 15210 . . . . . . . . . . . . . . . O-Ring (Park Tank)
18 . . . . . . . . . . 1 . . . . . . . . . . . 19608-20 . . . . . . . . . . . . . Disperser, Upper (Not shown)
19 . . . . . . . . . . 1 . . . . . . . . . . . XXXXX . . . . . . . . . . . . . . O-Ring, Side Mount Adapter 2-156
20 . . . . . . . . . . 1 . . . . . . . . . . . 19485 . . . . . . . . . . . . . . . O-Ring, Side Mount Adapter 2-141
21 . . . . . . . . . . 7 . . . . . . . . . . . 19768 . . . . . . . . . . . . . . . Screw, SHCS
22 . . . . . . . . . . 1 . . . . . . . . . . . 14926 . . . . . . . . . . . . . . . Seal, End Plug Quad
Page 11
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MODEL 3130
Control Drive Assembly
(see opposite page for parts list)
28
8
29
27
26
12
25
11
16
19
17
9
13
12
11
10
15
14
18
32
24
20
33
23
14
34
22
21
35
30
39
31
38
1
2
3
5
6
40
7
4
Page 12
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41
36
37
MODEL 3130
Control Drive Assembly
Parts List
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 40200-00. . . . . . . . . . . . . Backplate
2. . . . . . . . . . . 1 . . . . . . . . . . . 17967 . . . . . . . . . . . . . . . Strain Relief
3. . . . . . . . . . . 1 . . . . . . . . . . . 14924 . . . . . . . . . . . . . . . Strain Relief
4. . . . . . . . . . . 1 . . . . . . . . . . . 40084-12. . . . . . . . . . . . . 12 ft. Power Cord
5. . . . . . . . . . . 1 . . . . . . . . . . . 40193 . . . . . . . . . . . . . . . Ground Screw
6. . . . . . . . . . . 1 . . . . . . . . . . . 15226-X. . . . . . . . . . . . . . Terminal Strip (X denotes the number of terminals)
7. . . . . . . . . . . 1 . . . . . . . . . . . 40349 . . . . . . . . . . . . . . . Screw, Brine Deflection
8. . . . . . . . . . . 2 . . . . . . . . . . . 40133 . . . . . . . . . . . . . . . Screw, Term. Block
9. . . . . . . . . . . 1 . . . . . . . . . . . 40201 . . . . . . . . . . . . . . . Bracket, Brine
10 . . . . . . . . . . 2 . . . . . . . . . . . 11805 . . . . . . . . . . . . . . . Screw, Micro Switch
11 . . . . . . . . . . 3 . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . Switch, Micro
12 . . . . . . . . . . 2 . . . . . . . . . . . 10302 . . . . . . . . . . . . . . . Insulator
13 . . . . . . . . . . 2 . . . . . . . . . . . 10231 . . . . . . . . . . . . . . . Screw, Brine Bracket
14 . . . . . . . . . . 2 . . . . . . . . . . . 10338 . . . . . . . . . . . . . . . Pin, Roll
15 . . . . . . . . . . 1 . . . . . . . . . . . 12777 . . . . . . . . . . . . . . . Cam, Brine Valve
16 . . . . . . . . . . 7 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw, Motor
17 . . . . . . . . . . 1 . . . . . . . . . . . 40190-1156 . . . . . . . . . . . Motor, 115V 50/60 Hz
1 . . . . . . . . . . . 40190-2305. . . . . . . . . . . Motor, 230V 50/60 Hz
1 . . . . . . . . . . . 40190-245. . . . . . . . . . . . Motor, 24V 50/60 Hz
18 . . . . . . . . . . 4 . . . . . . . . . . . 11224 . . . . . . . . . . . . . . . Screw, Motor Bracket
19 . . . . . . . . . . 1 . . . . . . . . . . . 14784 . . . . . . . . . . . . . . . Bearing, Cycle Cam Drive
20 . . . . . . . . . . 1 . . . . . . . . . . . 40198 . . . . . . . . . . . . . . . Cam, Cycle Downflow
21 . . . . . . . . . . 1 . . . . . . . . . . . 40197 . . . . . . . . . . . . . . . Link, Drive
22 . . . . . . . . . . 1 . . . . . . . . . . . 10250 . . . . . . . . . . . . . . . Ring, Retaining
23 . . . . . . . . . . 1 . . . . . . . . . . . 14813 . . . . . . . . . . . . . . . Clip, Piston Rod
24 . . . . . . . . . . 2 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw, Micro Switch
25 . . . . . . . . . . 1 . . . . . . . . . . . 40202 . . . . . . . . . . . . . . . Bracket, Motor
26 . . . . . . . . . . 1 . . . . . . . . . . . 17967 . . . . . . . . . . . . . . . Fitting, Liquid Tight
27 . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timer Assembly
28 . . . . . . . . . . 1 . . . . . . . . . . . 16430 . . . . . . . . . . . . . . . Harness, Upper Timer
29 . . . . . . . . . . 2 . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . Screw, Timer
30 . . . . . . . . . . 1 . . . . . . . . . . . 17845-03 . . . . . . . . . . . . . Pin, Hinge
31 . . . . . . . . . . 2 . . . . . . . . . . . 19692 . . . . . . . . . . . . . . . Plug, Knock Out
32 . . . . . . . . . . 1 . . . . . . . . . . . 18716-03 . . . . . . . . . . . . . Seal, Cover
33 . . . . . . . . . . 4 . . . . . . . . . . . 19203 . . . . . . . . . . . . . . . Screw, Window Cover
34 . . . . . . . . . . 1 . . . . . . . . . . . 18745 . . . . . . . . . . . . . . . Window
35 . . . . . . . . . . 1 . . . . . . . . . . . 18615-02 . . . . . . . . . . . . . Seal, Window
36 . . . . . . . . . . 1 . . . . . . . . . . . 19277-020 . . . . . . . . . . . . Cover, Black
37 . . . . . . . . . . 1 . . . . . . . . . . . 19813 . . . . . . . . . . . . . . . Screw, Cover
38 . . . . . . . . . . 2 . . . . . . . . . . . 11235 . . . . . . . . . . . . . . . Nut, Brine Bracket
39 . . . . . . . . . . 2 . . . . . . . . . . . 16346 . . . . . . . . . . . . . . . Nut, Drive Bracket
40 . . . . . . . . . . 1 . . . . . . . . . . . 40175-01 . . . . . . . . . . . . . Wire, Ground
41 . . . . . . . . . . 1 . . . . . . . . . . . 19856 . . . . . . . . . . . . . . . Ring, Retaining
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MODEL 3130 Downflow
1705 Brine System
(See opposite page for parts list)
24
25
29
1516
14
1
2
14
3
4
5
6
7
8
9
10
11
30
13
19
20
23
22
12
26
27
28
18
Page 14
21
17
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MODEL 3130 Downflow
1705 Brine System
Parts List
Item No. Quantity Part No. Description
1. . . . . . . . . . . . 1 . . . . . . . . . . . . .14792. . . . . . . . . . . . . . . . . . End Plug
2. . . . . . . . . . . . 1 . . . . . . . . . . . . .13201. . . . . . . . . . . . . . . . . . O-Ring - End Plug
3. . . . . . . . . . . . 1 . . . . . . . . . . . . .14785-01 . . . . . . . . . . . . . . . Flow Control Retainer
4. . . . . . . . . . . . 2 . . . . . . . . . . . . .14811. . . . . . . . . . . . . . . . . . Piston Seals
5. . . . . . . . . . . . 1 . . . . . . . . . . . . .14798. . . . . . . . . . . . . . . . . . Spacer
6. . . . . . . . . . . . 1 . . . . . . . . . . . . .14795. . . . . . . . . . . . . . . . . . Brine Valve Piston
7. . . . . . . . . . . . 1 . . . . . . . . . . . . .40199. . . . . . . . . . . . . . . . . . Brine Valve Stem
8. . . . . . . . . . . . 1 . . . . . . . . . . . . .14790. . . . . . . . . . . . . . . . . . Brine Valve Body
9. . . . . . . . . . . . 1 . . . . . . . . . . . . .12550. . . . . . . . . . . . . . . . . . Quad Ring - Brine Stem
10. . . . . . . . . . . . 1 . . . . . . . . . . . . .15310. . . . . . . . . . . . . . . . . . Spring - Brine Valve
11. . . . . . . . . . . . 1 . . . . . . . . . . . . .10250. . . . . . . . . . . . . . . . . . Retaining Ring
12. . . . . . . . . . . . 1 . . . . . . . . . . . . .40213. . . . . . . . . . . . . . . . . . Stem Guide
13. . . . . . . . . . . . 2 . . . . . . . . . . . . .15415. . . . . . . . . . . . . . . . . . Insert
14. . . . . . . . . . . . 2 . . . . . . . . . . . . .15414. . . . . . . . . . . . . . . . . . Nut Ferrule 1/2″
15. . . . . . . . . . . . 1 . . . . . . . . . . . . .15413. . . . . . . . . . . . . . . . . . Elbow
16. . . . . . . . . . . . 1 . . . . . . . . . . . . .40242. . . . . . . . . . . . . . . . . . Brine Tube
17. . . . . . . . . . . . 1 . . . . . . . . . . . . .16976. . . . . . . . . . . . . . . . . . 1″ Slip to 3/4″ Reducer
18. . . . . . . . . . . . 1 . . . . . . . . . . . . .60009. . . . . . . . . . . . . . . . . . #900 Air Check Assembly
19. . . . . . . . . . . . 2 . . . . . . . . . . . . .16123. . . . . . . . . . . . . . . . . . Tube Nut 1/2″
20. . . . . . . . . . . . 2 . . . . . . . . . . . . .16124. . . . . . . . . . . . . . . . . . Ferrule 1/2″
21. . . . . . . . . . . . 1 . . . . . . . . . . . . .16975. . . . . . . . . . . . . . . . . . 1″ Female NPT x 1″ Slip
22. . . . . . . . . . . . 1 . . . . . . . . . . . . .19925. . . . . . . . . . . . . . . . . . Gasket, Injector Body
23. . . . . . . . . . . . 1 . . . . . . . . . . . . .14802-✶ . . . . . . . . . . . . . . . . Throat, Injector
24. . . . . . . . . . . . 1 . . . . . . . . . . . . .14801-✶ . . . . . . . . . . . . . . . . Nozzle, Injector
25. . . . . . . . . . . . 1 . . . . . . . . . . . . .13771. . . . . . . . . . . . . . . . . . O-ring, 012
26. . . . . . . . . . . . 2 . . . . . . . . . . . . .14804. . . . . . . . . . . . . . . . . . Screw, Injector Body
27. . . . . . . . . . . . 1 . . . . . . . . . . . . .10228. . . . . . . . . . . . . . . . . . Cap, Brass
28. . . . . . . . . . . . 1 . . . . . . . . . . . . .10229. . . . . . . . . . . . . . . . . . Gasket, Injector Cover
29. . . . . . . . . . . . 1 . . . . . . . . . . . . .17777-03 . . . . . . . . . . . . . . . Body, Injector
30. . . . . . . . . . . . 1 . . . . . . . . . . . . .16530. . . . . . . . . . . . . . . . . . Housing, BLFC 1″ NPT Male x 1″ NPT Female
16530-10 . . . . . . . . . . . . . . . Housing, BLFC 1″ BSP Male x 1″ BSP Female
* Brine valve is not available with internal flow control. External flow control is required.
1 . . . . . . . . . . . . . 11893. . . . . . . . . . . . . . . . . . Cover, Injector
2 . . . . . . . . . . . . . 12112. . . . . . . . . . . . . . . . . . Screw, Injector Cover
14802-04C . . . . .#4. . . . . . . . . . . . . . . . . . . . . Green
14802-05C . . . . .#5. . . . . . . . . . . . . . . . . . . . . White
14802-06C . . . . .#6. . . . . . . . . . . . . . . . . . . . . Red
14802-07C . . . . .#7. . . . . . . . . . . . . . . . . . . . . Black
14801-04C . . . . .#4. . . . . . . . . . . . . . . . . . . . . Green
14801-05C . . . . .#5. . . . . . . . . . . . . . . . . . . . . White
14801-06C . . . . .#6. . . . . . . . . . . . . . . . . . . . . Red
14801-07C . . . . .#7. . . . . . . . . . . . . . . . . . . . . Black
Option Without Brine Valve
Injector Throat
Injector Nozzle
Page 15
Printed in U.S.A.
MODEL 3130
2″ Plastic Meter Assembly
7
6
5
4
3
2
9
8
1
8
10
12
Item No. Quantity Part No. Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . .17689. . . . . . . . . . . . . . . . . Body, Meter, 2″ Plastic
2 . . . . . . . . . . . 1 . . . . . . . . . . . .15532. . . . . . . . . . . . . . . . . Shaft, Impeller Seat
3 . . . . . . . . . . . 1 . . . . . . . . . . . .15432. . . . . . . . . . . . . . . . . Shaft, Impeller
4 . . . . . . . . . . . 1 . . . . . . . . . . . .15374. . . . . . . . . . . . . . . . . Impeller Assembly, 2″ Meter
5 . . . . . . . . . . . 1 . . . . . . . . . . . .13847. . . . . . . . . . . . . . . . . O-Ring, -137, Meter
6 . . . . . . . . . . . 1 . . . . . . . . . . . .14038. . . . . . . . . . . . . . . . . Meter Cap Assembly (Standard Range)
1 . . . . . . . . . . . .15150. . . . . . . . . . . . . . . . . Meter Cap Assembly (Extended Range)
7 . . . . . . . . . . . 4 . . . . . . . . . . . .12473. . . . . . . . . . . . . . . . . Screw, Hex Washer, 10-24 x 5/8
8 . . . . . . . . . . . 2 . . . . . . . . . . . .19485. . . . . . . . . . . . . . . . . O-Ring, -141, Meter
9A. . . . . . . . . . . 1 . . . . . . . . . . . .17987-001 . . . . . . . . . . . . . Fitting, Nipple, 2″, Plastic, NPT, Machined
9B. . . . . . . . . . . 1 . . . . . . . . . . . .17987-101 . . . . . . . . . . . . . Fitting, Nipple, 2″, Plastic, BSP, Machined
10A. . . . . . . . . . 1 . . . . . . . . . . . .17987-000 . . . . . . . . . . . . . Fitting, Nipple, 2″, Plastic, NPT
10B. . . . . . . . . . 1 . . . . . . . . . . . .17987-100 . . . . . . . . . . . . . Fitting, Nipple, 2″, Plastic, BSP
11. . . . . . . . . . . 1 . . . . . . . . . . . . 14680. . . . . . . . . . . . . . . . . Flow Straightener
12. . . . . . . . . . . 2 . . . . . . . . . . . . 17988. . . . . . . . . . . . . . . . . Nut, 2″ Meter
12
11
Page 16
Printed in U.S.A.
MODEL 3130
2″ Meter Brass Assembly
8
7A
7B
6
4
3
2
11
10
9
1
12
Item No. Quantity Part No. Description
1. . . . . . . . . . . .1. . . . . . . . . . . . 14456 . . . . . . . . . . . . . . . . Meter Body
2. . . . . . . . . . . .1. . . . . . . . . . . . 15532 . . . . . . . . . . . . . . . . Impeller Shaft Retainer
3. . . . . . . . . . . .1. . . . . . . . . . . . 15432 . . . . . . . . . . . . . . . . Impeller Shaft
4. . . . . . . . . . . .1. . . . . . . . . . . . 15374 . . . . . . . . . . . . . . . . Impeller
6. . . . . . . . . . . .1. . . . . . . . . . . . 13847 . . . . . . . . . . . . . . . . O-Ring - Meter Cover
7A . . . . . . . . . . .1. . . . . . . . . . . . 15218 . . . . . . . . . . . . . . . . Meter Cover Assembly (Standard)
7B . . . . . . . . . . .1. . . . . . . . . . . . 15237 . . . . . . . . . . . . . . . . Meter Cover Assembly (Extended Range)
8. . . . . . . . . . . .4. . . . . . . . . . . . 12112 . . . . . . . . . . . . . . . . Screw - Meter Cover
9. . . . . . . . . . . .1. . . . . . . . . . . . 14679 . . . . . . . . . . . . . . . . O-Ring - Quick Connect
10 . . . . . . . . . . .1. . . . . . . . . . . . 14568 . . . . . . . . . . . . . . . . Nipple - Quick Connect
11 . . . . . . . . . . .1. . . . . . . . . . . . 14680 . . . . . . . . . . . . . . . . Flow Straightener
12 . . . . . . . . . . .1. . . . . . . . . . . . 14569 . . . . . . . . . . . . . . . . Nut - Quick Connect
Page 17
Printed in U.S.A.
MODEL 3210 ECONOMINDER
Timer Assembly
(See opposite page for parts list)
1
38
2
3
5
6
7
31
32
33
26
34
35
27
37
36
8
28
18
9
10
19
20
29
21
7
11
12
13
14
15
16
6
23
24
25
Page 18
Printed in U.S.A.
MODEL 3210 ECONOMINDER
Timer Assembly
Parts List
Item No. Quantity Part No. Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 13870-01. . . . . . . . . . . . . Timer Housing Assembly
2. . . . . . . . . . . 1 . . . . . . . . . . . 13802 . . . . . . . . . . . . . . . Cycle Actuator Gear
3. . . . . . . . . . . 1 . . . . . . . . . . . 40096-27. . . . . . . . . . . . . 24 Hour Gear Assy, 12 Midnight
40096-02. . . . . . . . . . . . . 24 Hour Gear Assy, 2 AM
5. . . . . . . . . . . 1 . . . . . . . . . . . 13886-01. . . . . . . . . . . . . Knob
6. . . . . . . . . . . 4 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw - Timer Knob & Motor Plate Mtg.
7. . . . . . . . . . . 2 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . . Button Decal
8. . . . . . . . . . . 1 . . . . . . . . . . . 60405-50. . . . . . . . . . . . . Program Wheel Assembly, 21,000
9. . . . . . . . . . . 1 . . . . . . . . . . . 13806 . . . . . . . . . . . . . . . Program Wheel Retainer
10 . . . . . . . . . . 1 . . . . . . . . . . . 13748 . . . . . . . . . . . . . . . Screw - Program Wheel Mtg.
11 . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . . Spring Clip
12 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . . Spring - Detent
13 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . . Ball - 1/4″ Dia.
14 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . . Main Drive Gear
15 . . . . . . . . . . 1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . . Program Wheel
16 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . . Roll Pin
18 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . . Idler Shaft
19 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . . Spring - Idler
20 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . . Idler Gear
21 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . . Drive Gear
23 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . . Motor Mounting Plate
24 . . . . . . . . . . 1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . . Motor - 110V., 60 Hz.
19659 . . . . . . . . . . . . . . . Motor - 24V., 60 Hz.
25 . . . . . . . . . . 2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . . Screw - Motor Mounting
26 . . . . . . . . . . 1 . . . . . . . . . . . 13830 . . . . . . . . . . . . . . . Drive Pinion - Program Wheel
27 . . . . . . . . . . 1 . . . . . . . . . . . 13831 . . . . . . . . . . . . . . . Clutch - Drive Pinion
28 . . . . . . . . . . 1 . . . . . . . . . . . 14276 . . . . . . . . . . . . . . . Spring
29 . . . . . . . . . . 1 . . . . . . . . . . . 14253 . . . . . . . . . . . . . . . Spring Retainer
30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
31 . . . . . . . . . . 3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . . Screw - Timer Hinge & Ground Wire
32 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . . Hinge Bracket
33 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . . Insulator
34 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . . Switch
35 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . . Switch
36 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . . Screw - Switch Mounting
37 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . . Decal - Time of Day
38 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . . Decal - Instructions
39 . . . . . . . . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . . Harness - Not Shown
40 . . . . . . . . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Wire Connector - Not Shown
41 . . . . . . . . . . 1 . . . . . . . . . . . 15354-01 . . . . . . . . . . . . . Ground Wire - Not Shown
Not Shown. . . . 1 . . . . . . . . . . . 15465 . . . . . . . . . . . . . . . Caution Label
Not Shown. . . . 1 . . . . . . . . . . . 14198 . . . . . . . . . . . . . . . Capacity Label
Page 19
Printed in U.S.A.
MODEL 3210 ECONOMINDER
Commercial Demand Regeneration Control
Timer Settings
Typical Programming Procedure
Calculate the gallon capacity of the system, subtract the
necessary reserve requirement and set the gallons
required by lifting the gallon dial and rotating it so that the
number of gallons required is aligned with the white dot
on program wheel gear. Release and check for firm
engagement with gear. Note, drawing shows 8,750 gallon
setting. The capacity (gallons) arrow denotes remaining
gallons exclusive of fixed reserve.
Note:
To set meter capacity at initial start-up, either:
1. Rotate manual regeneration knob one full revolution.
or
2. Rotate program wheel manually clockwise or counter
clockwise and align white dot with capacity arrow.
This procedure must be followed any time the program
wheel setting is changed.
How To Set The Time Of Day:
Press and hold the red button in to disengage the 24 hour
gear.
Turn the 24 hour gear until the actual time of day is at the
time of day pointer.
Release the red button to again engage the 24 hour gear.
How To Manually Regenerate Your Water Conditioner
At Any Time:
Turn the manual regeneration knob clockwise one “click.”
This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
The black center knob will make one revolution in the
following approximately three hours and stop in the
position shown in the drawing.
Even though it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your
unit might be set for only one half of this time.
In any event, conditioned water may be drawn after rinse
water stops flowing from the water conditioner drain line.
Immediate Regeneration Timers:
These timers do not have a 24 hour gear. Setting the
gallons on the program wheel and manual regeneration
procedure are the same as previous instructions.
* 24 HOUR
GEAR
SERVICE
POSITION
INDICATOR
RED TIME
SET BUTTON
WHITE DOT
* Immediate regeneration timers do not have 24 hour gear. No time of day can be set.
MANUAL
REGENERATION
KNOB
GALLONS LABEL
PROGRAM
WHEEL
Page 20
Printed in U.S.A.
MODEL 3200 TIMER
Timer Setting Procedure
How To Set Days On Which Water
Conditioner Is To Regenerate:
Rotate the skipper wheel until the number “1” is at the red
pointer. Set the days that regeneration is to occur by sliding
tabs on the skipper wheel outward to expose trip fingers.
Each tab is one day. Finger at red pointer is tonight. Moving
clockwise from the red pointer, extend or retract fingers to
obtain the desired regeneration schedule.
How To Set The Time Of Day:
Press and hold the red button in to disengage the drive gear.
Turn the large gear until the actual time of day is at the time
of day pointer.
Release the red button to again engage the drive gear.
How To Manually Regenerate Your Water
Conditioner At Any Time:
Turn the manual regeneration knob clockwise.
This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
The black center knob will make one revolution in the
following approximately three hours and stop in the position
shown in the drawing.
Even thought it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your unit
might be set only one half of this time.
In any event, conditioned water may be drawn after rinse
water stops flowing from the water conditioner drain line.
SERVICE
POSITION
INDICATOR
RED TIME
SET BUTTON
24 HR. GEAR
MANUAL REGENERATION KNOB
SKIPPER WHEEL, 12 DAY
(SHOWS EVERY OTHER
DAY REGENERATION)
How to Adjust Regeneration Time:
1. Disconnect the power source.
2. Locate the three screws behind the manual regeneration
knob by pushing the red button in and rotating the 24
hour dial until each screw appears in the cut out portion
of the manual regeneration knob.
3. Loosen each screw slightly to release the pressure on
the time plate from the 24 hour gear.
4. Locate the regeneration time pointer on the inside of the
24 hour dial in the cut out.
5. Turn the time plate so the desired regeneration time
aligns next to the raised arrow.
6. Push the red button in and rotate the 24 hour dial.
Tighten each of the three screws.
7. Push the red button and locate the pointer one more
time to ensure the desired regeneration time is correct.
8. Reset the time of day and restore power to the unit.
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK
Printed in U.S.A.
3200 ADJUSTABLE REGENERATION TIMER
Page 21
MODEL 3200 & 3210 TIMER SERIES
Regeneration Cycle Program Setting Procedure
How To Set Regeneration Cycle Program:
The regeneration cycle program on your water conditioner
has been factory preset, however, portions of the cycle or
program may be lengthened or shortened in time to suit
local conditions.
3200 & 3210 Series Timers (Figure to Right)
To expose cycle program wheel, grasp timer in upper lefthand corner and pull, releasing snap retainer and
swinging timer to the right.
To change the regeneration cycle program, the program
wheel must be removed. Grasp program wheel and
squeeze protruding lugs toward center, lift program wheel
off timer. (Switch arms may require movement to facilitate
removal.)
Return timer to closed position engaging snap retainer in
back plate. Make certain all electrical wires locate above
snap retainer post.
BRINE & RINSE
SECTION
(2 MIN. PER HOLE)
PIN STORAGE
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
RAPID
RINSE
SECTION
(2 MIN.
PER PIN)
BRINE TANK
REFILL
SECTION
(2 MIN.
PER HOLE)
Timer Setting Procedure for 3200 & 3210 Timer
How To Change The Length Of The Backwash Time:
The program wheel as shown in the drawing is in the
service position. As you look at the numbered side of the
program wheel, the group of pins starting at zero
determines the length of time your unit will backwash.
FOR EXAMPLE: If there are six pins in this section, the
time of backwash will be 12 min. (2 min. per pin). To
change the length of backwash time, add or remove pins
as required. The number of pins times two equal the
backwash time in minutes.
How To Change The Length Of Brine And Rinse Time:
The group of holes between the last pin in the backwash
section and the second group of pins determines the
length of time that your unit will brineand rinse (2 min. per
hole).
To change the length of brine and rinse time, move the
rapid rinse group of pins to give more or fewer holes in the
brine and rinse section. Number of holes times two
equals brine and rinse time in minutes.
How To Change The Length Of Rapid Rinse:
The second group of pins on the program wheel
determines the length of time that your water conditioner
will rapid rinse (2 min. per pin).
BACKWASH
SECTION
(2 MIN. PER PIN)
To change the length of rapid rinse time, add or remove
pins at the higher numbered end of this section as
required. The number of pins times two equals the rapid
rinse time in minutes.
How To Change The Length Of Brine Tank Refill Time:
The second group of holes in the program wheel
determines the length of time that your water conditioner
will refill the brine tank (2 min. per hole).
To change the length of refill time, move the two pins at
the end of the second group of holes as required.
The regeneration cycle is complete when the outer
microswitch is tripped by the two pin set at end of the
brine tank refill section. The program wheel, however, will
continue to rotate until the inner microswitch drops into
the notch on the program wheel.
Page 22
Printed in U.S.A.
MODEL 3130 Downflow
Service Instructions
PROBLEM CAUSE CORRECTION
1. Softener fails to regenerate. A. Electrical service to unit has been
interrupted.
B. Timer is defective.
C. Power failure.
2. Hard water. A. By-pass valve is open.
B. No salt in brine tank.
C. Insufficient water flowing into brine
tank.
D. Hot water tank hardness.
E. Leak at distributor tube.
F. Internal valve leak.
3. Unit used too much salt. A. Improper salt setting.
B. Excessive water in brine tank.
A. Assure permanent electrical service
(check fuse, plug, pull chain or
switch).
B. Replace timer.
C. Reset time of day.
A. Close by-pass valve.
B. Add Salt to brine tank and maintain
salt level above water level.
C. Check brine tank fill time and clean
brine line flow control if plugged.
D. Repeated flushing of the hot water
tank is required.
E. Make sure distributor tube is not
cracked. Check O-ring and tube pilot.
F. Replace seals and spacers and/or
piston.
A. Check salt usage and salt setting.
B. See Problem No. 7.
4. Loss of water pressure. A. Iron buildup in line to water
conditioner.
B. Iron buildup in water conditioner.
C. Inlet of control plugged due to foreign
material broken loose from pipe by
recent work done on plumbing system.
5. Loss of mineral through
drain line.
6. Iron in conditioned water. A. Fouled mineral bed. A. Check backwash, brine draw and
A. Air in water system.
B. Improperly sized drain line flow
control.
A. Clean line to water conditioner.
B. Clean control and add mineral cleaner
to mineral bed. Increase frequency of
regeneration.
C. Remove pistons and clean control.
A. Assure that well system has proper
air eliminator control. Check for dry
well condition.
B. Check for proper drain rate.
brine tank fill. Increase frequency of
regeneration. Increase backwash
time.
Page 23
Printed in U.S.A.
MODEL 3130 Downflow
Service Instructions (Cont’d.)
PROBLEM CAUSE CORRECTION
7. Excessive water in brine
tank.
8. Softener fails to draw brine. A. Drain line flow control is plugged.
9. Control cycles continuously. A. Misadjusted, broken or shorted
10.Drain flows continuously. A. Valve is not programming correctly.
A. Plugged drain line flow control.
B. Plugged injector system.
C. Timer not cycling.
D. Foreign material in brine valve.
E. Foreign material in brine line flow
control.
B. Injector is plugged.
C. Line pressure is too low.
D. Internal Control Leak.
switch.
B. Foreign material in control.
C. Internal control leak
A. Check flow control.
B. Clean injector and screen.
C. Replace timer.
D. Replace brine valve seat and clean
valve.
E. Clean brine line flow control.
A. Clean drain line flow control.
B. Clean injector.
C. Increase line pressure to
25 P.S.I. min.
D. Check drive motor and switches.
A. Determine if switch or timer is faulty
and replace it, or replace complete
power head.
A. Check timer program and positioning
of control. Replace power head
assembly if not positioning properly.
B. Remove power head assembly and
inspect bore, remove foreign material
and check control in various
regeneration positions.
C. Replace seals and piston assembly.
Problem: Softener Delivers Hard Water.
Cause could be that . . . Reserve Capacity Has Been Exceeded.
Correction: Check salt dosage requirements and reset program wheel to provide additional reserve.
Cause could be that . . . Program Wheel Is Not Rotating With Meter Output.
Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding and clutch
must give positive “clicks” when program wheel strikes regeneration stop. If it does not, replace timer.
Cause could be that . . . Meter Is Not Measuring Flow.
Correction: Check meter with meter checker.
Page 24
General Service Hints
Printed in U.S.A.
SYSTEM #4
Single Meter System Wiring Diagram
Immediate or Delayed Regeneration
Page 25
Printed in U.S.A.
SYSTEM #4 WITH REMOTE METER
Single Meter System Wiring Diagram
Immediate or Delayed Regeneration
Page 26
Printed in U.S.A.
SYSTEM #5
2 Meter Interlock Wiring Diagram
Page 27
Printed in U.S.A.
SYSTEM #6
Series Regeneration Wiring Diagram
Page 28
Printed in U.S.A.
SYSTEM #7
24V/120V - Alternator Wiring Diagram
Page 29
Printed in U.S.A.
SYSTEM #7
230V - Alternator Wiring Diagram
Page 30
Printed in U.S.A.
MODEL 3130
System #4 - Typical Single Tank Installation With Optional Meter
OUT
MANUAL
SHUTOFF
OPTIONAL
3100 METER
DRAIN
3 WIRE
POWER CORD
BRINE LINE
BRINE TANK
RESIN TANK
System #5 Interlock - Typical Twin Tank Installation with
Optional Meter Interlock and No Hard Water Bypass
DIAPHRAGM
MANUAL
SHUTOFF
IN
DRAIN
RESIN TANK
ELECTRICAL
INTERLOCK
CORD
UNIT 1
OPERATED VALVE
PRESSURE
SUPPLY
TO S.V.O.
3 WIRE
POWER CORD
BRINE TANK
BRINE LINE
RESIN TANK
UNIT 2
BRINE TANK
Page 31
Printed in U.S.A.
MODEL 3130
System #6 - Twin Series Regeneration Installation with a Remote Meter
drain
BRINE LINE
BRINE TANK
IN
PRESSURE SUPPLY
TO S.V.O.
RESIN TANK
UNIT 2
MANUAL
SHUTOFF
BRINE TANK
OUT
ELECTRICAL
INTERLOCK
CORD
RESIN TANK
UNIT 1
METER
DIAPHRAGM
OPERATED VALVE
3 WIRE
POWER CORD
System #7 - Twin Alternator Installation with a Remote Meter
out
MANUAL
SHUTOFF
4-WAY
SOLENOID
BRINE
TANK
3 WIRE
POWER
CORD
ELECTRICAL
INTERLOCK
CORD
METER
RESIN TANK
LAG UNIT
BRINE
TANK
RESIN TANK
LEAD UNIT
DIAPHRAGM
OPERATED VALVE
DRAIN
Page 32
Printed in U.S.A.
MODEL 3130
3130 Outline Drawing
Page 33
Printed in U.S.A.
MODEL 3130 Downflow
Flow Data & Injector Draw Rates
Page 34
Printed in U.S.A.
MODEL 3130
Service Assemblies
60034-790 1705 Brine Valve
For Illustration, See Page 14
1. . . . . . . . .10250. . . . . . . . . Brine Valve Spring Clip
1. . . . . . . . .12550. . . . . . . . . Quad Ring
1. . . . . . . . .13201. . . . . . . . . Quad Ring
1. . . . . . . . .14785-01 . . . . . . Flow Control Retainer
1. . . . . . . . .14790. . . . . . . . . Brine Valve Body
1. . . . . . . . .14792. . . . . . . . . Brine Valve End Plug
1. . . . . . . . .14795. . . . . . . . . Brine Valve Piston
1. . . . . . . . .40199. . . . . . . . . Brine Valve Stem
1. . . . . . . . .14798. . . . . . . . . Spacer
2. . . . . . . . .14811. . . . . . . . . Piston Seal
1. . . . . . . . .15310. . . . . . . . . Brine Valve Spring
1. . . . . . . . .40213. . . . . . . . . Stem Guide
1. . . . . . . . .16123. . . . . . . . . Nut 1/2″
1. . . . . . . . .16124. . . . . . . . . Ferrule 1/2″
60843-OXC 1705 Injector Assembly
For Illustration, See Page 14
1. . . . . . . . .10228. . . . . . . . . Injector Cap
1. . . . . . . . .10229. . . . . . . . . Injector Cover Gasket
1. . . . . . . . .17777-03 . . . . . . Injector Body
1. . . . . . . . .14801-x . . . . . . . Injector Nozzle
1. . . . . . . . .14802-x . . . . . . . Injector Throat
1. . . . . . . . .13771. . . . . . . . . O-Ring
2. . . . . . . . .14804. . . . . . . . . Screw
1. . . . . . . . .19925. . . . . . . . . Injector Body Gasket
60116 3130 Piston Assembly
For Illustration, See Page 10
1. . . . . . . . .14296. . . . . . . . . Quad Ring, -012
1. . . . . . . . .14922. . . . . . . . . O-Ring, -035
1. . . . . . . . .14754-01 . . . . . . End Plug
1. . . . . . . . .14818. . . . . . . . . Clip, Piston Rod
1. . . . . . . . .40203. . . . . . . . . Spacer, Endplug
1. . . . . . . . .16130. . . . . . . . . Piston
1. . . . . . . . .40205. . . . . . . . . Piston Rod, 2930/3130
60117 3130 Piston Assembly, No Hard Water By-Pass
For Illustration, See Page 10
1 . . . . . . . .16130. . . . . . . . . Piston, No Hard Water By-Pass
1 . . . . . . . .14754-11 . . . . . . End Plug, 2930
No Hard Water By-Pass
1. . . . . . . . .40205-01 . . . . . . Piston Rod, NHWBP
1. . . . . . . . .14818. . . . . . . . . Ring, Piston Rod Snap
1 . . . . . . . .14922. . . . . . . . . O-Ring, -035
1 . . . . . . . .14926. . . . . . . . . Quad Ring, -012
1. . . . . . . . .40203. . . . . . . . . Spacer, End Plug
1. . . . . . . . .19611-12 . . . . . . Piston, HNWBP
60131 2930/3130/3150 Upper Seal and Spacer Kit
For Illustration, See Page 10
8 . . . . . . . . 11720 . . . . . . . . .Seal, Piston
2 . . . . . . . . 10368 . . . . . . . . .Spacer
5 . . . . . . . . 10369 . . . . . . . . .End Spacer, Noryl
60050-91 Drive Motor Assembly, 24V, STF
-92 Drive Motor Assembly, 115V, STF
-93 Drive Motor Assembly, 230V, STF
For Illustration, See Page 12
3 . . . . . . . . 10218 . . . . . . . . .MicroSwitch
2 . . . . . . . . 14923 . . . . . . . . .Screw #4 x 1 1/13
3 . . . . . . . . 10302 . . . . . . . . .Insulator
2 . . . . . . . . 10338 . . . . . . . . .Roll Pin 3/22 x 7/8
1 . . . . . . . . 40190 -1156 . . . .Drive Motor 110V 50/60 Hz
-245. . . . .Drive Motor 24V 50/60 Hz
-2305. . . .Drive Motor 230V 50/60 Hz
1 . . . . . . . . 40202 . . . . . . . . .Motor Bracket - Drive Side
5 . . . . . . . . 10872 . . . . . . . . .Screw #8 x 5/16
1 . . . . . . . . 16430 . . . . . . . . .Wire Harness
1 . . . . . . . . 40175-01. . . . . . .Motor Lead Wire
1 . . . . . . . . 40201 . . . . . . . . .Motor Bracket BN Side
1 . . . . . . . . 40198 . . . . . . . . .Drive Cam - STF
1 . . . . . . . . 12777-02. . . . . . .Brine Valve Cam
1 . . . . . . . . 14784 . . . . . . . . .Drive Bearing
1 . . . . . . . . 10250 . . . . . . . . .Retaining Ring
1 . . . . . . . . 40197 . . . . . . . . .Connecting Link
1 . . . . . . . . 40349 . . . . . . . . .Screw, Brine Deflection
1 . . . . . . . . 40193 . . . . . . . . .Screw, Ground
2 . . . . . . . . 11805 . . . . . . . . .Screw, Micro Switch Brine
60393 2″ Brass Meter Assembly - Std. Range
60394 2″ Brass Meter Assembly - Ext. Range
For Parts Breakdown, See Page 17
60620 2″ Plastic Meter Assembly - Std. Range
60621 2″ Plastic Meter Assembly - Ext. Range
For Parts Breakdown, See Page 16
Page 35
Printed in U.S.A.
P/N 40354 Rev. 0 3/00 Printed 3/00
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