Fishman LDS9000 User Manual
AirPulse™Dispenser
Operating Guide
LDS9000
AirFree™CA Dispenser
Thank
Y
ou for purchasing the Fishman LDS9000
AirFreeTMdispenser. Our 9000-line of AirFree dispensers uses a patented
positive displacement technology to provide the highest level of repeatability
of any dispenser utilizing a syringe as a reservoir. We guarantee it.
Please spend a few moments familiarizing yourself with the LDS9000
dispenser. Our recommended testing procedures provide an interactive
tutorial on the dispenser’s functions. When complete, review the helpful
information we have included based on our 40 years of dispensing experience.
After completing the guide, should you have any additional questions please
don’t hesitate to contact Fishman or your authorized Fishman dealer.
The Fishman Promise
We promise that our products will operate to your complete
satisfaction. We strive for the highest standards regarding quality,
workmanship and attention to detail.
If for any reason you feel that you are not satisfied with our products
or support, I extend the offer to write or call me personally. Our
interest is to build partnerships through understanding your needs
and incorporating them into our products and services. Your trust in
Fishman is our ultimate reward.
Scott Beebe,
President of Fishman Corp.
US & Canada: 800-433-2115
United Kingdom: 1285 644211
Worldwide: 1-508-435-2115
Introduction
2
3
Page
Getting Started.............................................................................................4
Specifications ...............................................................................................5
Operation.....................................................................................................6
Program Control ..........................................................................................7
How to Use the Control Panel.....................................................................8
LDS9000 Gun Assembly...........................................................................10
Attaching the Syringe ................................................................................11
Removing the Syringe ................................................................................13
Program Function.......................................................................................14
How to Make a Bead .................................................................................17
Operating Tips ...........................................................................................18
Loading the Reservoirs...............................................................................20
Alternative Filling Methods .......................................................................21
Defining the System...................................................................................22
How the LDS9000 Works .........................................................................26
Troubleshooting..........................................................................................27
Glossary......................................................................................................28
Accessories .................................................................................................30
Dispenser Component Selector Guide ......................................................31
Two Year Fault Free Warranty....................................................................32
Table of Contents
This manual is for the express and sole use of Fishman dispenser users and purchasers,
and no portion of this manual may be reproduced in any form.
Fishman, AirFree, AirPulse, PosiLok, FreeFlow, SafeLok and DripFree are trademarks
of Fishman Corporation. © 2004 Fishman Corporation
Meets applicable CSA and CE requirements.
This manual contains all the information you will need to set up and test
the 9000 series AirPulseTMdispensers.
• You will find the hook up for the LDAV on pages 10-15. For the
MDAV, review 16-19. For the SDAV review 20-23.
• Next, pages 24-25 will show your how to set up and test a thick
paste-like material.
• Finally, pages 26-27 explain how to dispense watery fluids using
vacuum control.
The remainder of the manual applies to all 9000 series AirFree
TM
dispensers.
First Steps
Unpack the shipping box and use the supplied checklist to assure all
items are present. If an item is missing, please contact us immediately.
Make sure the set up area has access to power. No compressed air will
be needed. You are about to experience the world’s only AirFree
TM
fluid dispenser. No compressors, no filtration, no plumbing.
Activate your extended two (2) year no-fault warranty by following the
instructions in the enclosed “On Line Warranty” letter to activate online.
Once your dispenser is set up, return to this section to familiarize
yourself with the multiple functions of the program controls.
3
2
1
4
Getting Started
5
Specifications
Input Voltage: 100-240 VAC
47-63Hz
Max Inrush Current: 3.2A/1.8A
Output Voltage: 5.0VDC
Output Power: 4.6W
Fuse Rating: 1.0A/250 VAC
Initiate Circuit: Foot Pedal (dry contact), finger switch
Drive Motor: LDAV 7.5 Degree 48 Steps/Rev
MDAV 3.75 Degree 96 Steps/Rev
SDAV 3.75 Degree 96 Steps/Rev
Axial Movement: LDAV .024 Axial Pitch, .0005"/Step
MDAV .024 Axial Pitch, .00025"/Step
SDAV .012 Axial Pitch, .000125"/Step
Control Circuitry: CMOS microprocessor
Interface: Tactile key pad
Minimum Dispense Volume: .23ml
Control Unit
Size: 7.63 x 8.75 x 3.5in (19.4 x 22.2 x 8.9cm)
Weight: 5.8lbs
Gun:
Length: 7.15in
Weight: 7.4oz
Cable Length: 3 or 6 feet
6
Operation
The LDS9000 Dispensing System uses a patented Linear Drive System
(LDS) to transfer force from the drive motor to the syringe piston. The
motor, lead screw and syringe piston are linked mechanically. Each
attachment (gun to reservoir, gun to piston, piston to reservoir) is
specifically designed to provide zero flexing in the system during a
dispense. Simply put, zero flexing is what makes the LDS9000 the
world’s most repeatable dispenser.
Once the dispense cycle is complete, a
programmed mechanical pullback retracts the
drive rod which is mechanically attached to
the AirFreeTMpiston. The combined action of
the plunger with the preprogrammed forward
steps, and pullback feature produces a highly
repeatable deposit with no post-dispense
ooze. A pause between forward and reverse
motion can be programmed in for use with
compressible fluids.
The inner diameter and length of the syringe
barrel are used to calculate dispense volume.
For example, the inner diameter of a 10cc
syringe barrel measures 1.63cm. One forward
step of the motor moves the drive rod/piston
.00127cm, resulting in .0026cc of fluid being
displaced. With a 5cc barrel, it takes two
steps to displace the same amount of fluid.
Flexible Control Cable
An electronic signal is sent via the electronic
control cable that connects the dispense gun
to the control box. The signal energizes the
motor pushing the drive rod, attached to the
piston, into the syringe barrel. The forward
motion forces the fluid out to make a deposit.
Power Supply
The LDS9000 features a universal power
supply. It automatically adjusts for input
voltages ranging from 100 VAC to 240 VAC.
There is no adjustment required by the user.
Flexible
Control
Cable
Patented
Linear
Drive
System
7
Program Control
Manual/Auto Dispense
• Each mode provides you access to different features on the liquid crystal
display. Use the Auto/Manual switch to move back and forth from
manual mode to automatic mode.
• In manual mode, you can use the foot pedal to dispense a deposit or bead
“by eye”. You are in manual mode when the Auto/Manual toggle switch
is in the downward position.
• In Automatic Dispense mode, you can set several variables, including
program number, syringe barrel size, deposit volume, dispense rate,
pullback, delay. You are in automatic dispense mode when the
Auto/Manual toggle switch is in the upward position.
Reverse Motion—Drawback
In manual mode, flip the Extend switch, located on the control panel, from
Extend to Retract to engage the motor in reverse direction. This will draw
fluid back into the reservoir stopping any ooze.
Hand Control
In both manual and auto mode, flip the Foot/Hand switch, from Foot to
Hand to operate the dispenser with a finger switch. Finger switches are
sold separately.
Power
On/Off
Control
Toggle
Switches
Gun Port
LCD Display
Control
Pad
Extend Auto Foot
Retract Manual Hand
8
How to use the Control Pad
On Screen Instructions
When in program mode, if you are not sure what to do wait approximately
3-5 seconds and rolling instructions appear. If you missed them, not to
worry, they will repeat until you make an entry.
New or Saved Program
In Auto Mode hit the NEXT key. Hit the left arrow to enter a new
program or hit the right arrow to enter a saved program.
Edit the existing program
In Auto mode hit the BACK key once to enter the program manager. Each
time you hit the BACK key it shows a different program parameter. Find
the one you wish to edit, make your edit and hit the ENTER key. Hit the
NEXT key as many times as needed to return to program mode. Follow
on-screen instructions.
Enter a Volume
In Auto mode when entering a new program or editing an existing one,
when prompted for a dispense volume press the digit keys to type the
amount you require. Press the ENTER key to save your input.
Skip forward/back through the menu
In Auto mode, press the NEXT key to skip one slot forward in the
programming menu. Use the BACK key to skip back one slot in the
programming menu.
P SYRINGE:30CC
1 VOLUME: 4.99
Wait 3-5 seconds for
on-screen instructions
9
How to Use the Control Pad
Erase an Input or Make a Selection
In Auto mode when entering a new program or editing, use the left and
right arrow keys to erase and input or skip between choices such as
multiple saved programs. Use the ENTER key to select a choice.
Confirming a Choice
In auto or manual, always use the ENTER key to save an input or selection.
The NEXT or BACK keys do not save—they only skip to the next choice.
The ENTER key saves your data.
Jog Between Menu Choices
In auto or manual, always use the left or right arrow to move between
menu selections.
Back Panel
R5232/DB9
Foot Pedal
Power Cord
Receptacle
10
LDS9000 Gun
LDS9000 Gun Assembly
SureLok™ Retaining Ring Cover
Tip Cap
Barrel Reservoir
PosiLok
TM
Piston
Piston Hub
Lead Screw
Dispensing Gun
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