Fisher Paykel HD30, HD36, HBD1200E User Guide

TELESCOPIC DOWNDRAFT VENT SYSTEM

HD0 and HD6 Vent models

HBD600I and HBD1200E Blower models

SYSTÈME DE VENTILATION TÉLESCOPIQUE

À ASPIRATION DESCENDANTE

Modèles de systèmes de ventilation HD0 et HD6

Modèles de ventilateurs HBD600I et HBD1200E

INSTALLATION GUIDE / USER GUIDE

GUIDE D’INSTALLATION / GUIDE D’UTILISATION

US CA

English Page 1 – 34

Français

Page 37 – 70

CONTENTS

Introduction 3 Safety and warnings 4 Venting requirements 6 Electrical requirements 7 Installation instructions 8 Operating instructions 25 Cleaning and maintenance 26 Troubleshooting 27 Parts and accessories 29 Wiring diagram 30 Limited Warranty 32

IMPORTANT!

SAVE THESE INSTRUCTIONS

The models shown in this user guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our website www.fisherpaykel.com or contact your local Fisher & Paykel dealer.

Registration

To register your product visit our website: www.fisherpaykel.com

INTRODUCTION

Thank you for purchasing a Fisher & Paykel product. This Installation and Use and Care Guide contains valuable information on how to properly install, operate and maintain your new Downdraft Vent System for years of safe and enjoyable service.

To serve you better, please fill out and submit your Product Registration by visiting our website at www.fisherpaykel.com and selecting ‘Customer Care’ on the home page and then select ‘Product Registration’. In addition, keep this manual handy, as it will help answer questions that may arise as you use your new appliance.

For your convenience, product questions can be answered by a Fisher & Paykel Customer Care Representative by phone: 1-888-936-7872, or email: support@fisherpaykel.com

Note: write the Model, Code and Serial Numbers on this page for references.

Vent Model Number________________ Code_________ Serial Number_______________

Blower Model Number______________ Code_________ Serial Number_______________

Note: inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper and initiate a damage claim. Fisher & Paykel is not responsible for shipping damage where Fisher & Paykel is not the shipper.

DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.

SAFETY AND WARNINGS

– Sufficient air is needed for proper combustion and exhausting of gases

through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.

– When cutting or drilling into wall or ceiling, do not damage electrical wiring

and other hidden utilities. – Ducted fans must always be vented to the outdoors. – This appliance must be grounded

●

CAUTION: To reduce risk of fire and to properly exhaust air, be sure to duct air outside – Do not vent exhaust air into spaces within walls or ceilings or into attics, crawl spaces, or garages.

●

WARNING: To reduce the risk of fire, use only metal ductwork.

●

NOTE: Suitable for use with solid state speed controls.

●

CAUTION: To reduce the risk of fire and electric shock, install this appliance only withremote blower models rated maximum 2.8A, and are suitable for use with solid state speed controls.

●

WARNING: To reduce the risk of a range top grease fire:

– Never leave surface units unattended at high settings. Boilovers cause smoking

and greasy spillovers that may ignite. Heat oils slowly on low or medium settings. – Always turn hood ON when cooking at high heat or when flambéing food

(ie Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambé). – Clean ventilating fans frequently. Grease should not be allowed to accumulate

onfan or filter. – Use proper pan size. Always use cookware appropriate for the size of the

●

surfaceelement.

WARNING: To reduce the risk of injury to persons in the event of a range top grease fire, observe the following*:

– SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then

turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go

out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. – NEVER PICK UP A FLAMING PAN – You may be burned. – DO NOT USE WATER, including wet dishcloths or towels – a violent steam

explosion will result. – Use an extinguisher ONLY if:

– You know you have a Class ABC extinguisher, and you already know how

to operate it. – The fire is small and contained in the area where it started. – The fire department is being called. – You can fight the fire with your back to an exit.

WARNING: Unplug or disconnect the appliance from the power supply before servicing or cleaning. WARNING: All wall and floor openings where the vent hood is installed must be sealed.

READ AND SAVE THESE INSTRUCTIONS

* Based on “Kitchen Firesafety Tips” published by NFPA.

INSTALLATION INSTRUCTIONS

Downdraft unit contents of packaging

TELESCOPC DOWNDRAFT VENT SYSTEM

HD0 and D36 V nt m des

HBD00 and HD 200E l we mod ls

SYSTÈME DE VENTILATION TÉLESCOP QUE

À ASP RATION DESCENDANTE

Mdè s de ys èm s de e ta i n HD30 t HD 6

odl s de en lt us HB 600 et BD 20E

NSTALAT ON GUI E / USER GUDE

GUIDE D NSTA LATON / GUDE D’ TI I ATON

US CA

Downdraft unit (1)

End cap (2)

Support leg mounting bracket (2)

Installation instructions User guide manual (1)

Top trim (1)

Grease filter (2)

10” (254mm) remote blower connection plate (1)

Under counter mounting bracket (2)

Over counter mounting bracket (2)

⁄” (7mm) nut (2)

⁄” (15mm) Self tapping screw (6)

⁄” (5mm) screw (2)

⁄” (8mm) screw (6)

INSTALLATION INSTRUCTIONS

Internal blower (HBD600I) contents of packaging

Internal blower box (1)

Remote blower (HBD1200E) contents of packaging

Remote blower (1)

6” (152mm) diameter back draft damper (1)

Duct collar plate (1)

INSTALLATION INSTRUCTIONS

WARNING!

To reduce the risk of fire, use only metal ductwork. Do not use flexible plastic ducting.

CAUTION!

To reduce risk of fire and to properly exhaust air, be sure to duct air outside – Do not vent exhaust air into spaces within walls or ceilings or into attics, crawl spaces, or garages.

Compatible blowers with the downdraft vent system

●

Internal blower model HBD600I.

●

Remote blower model HBD1200E or Remote Blower Models max 2.8 A.

●

This downdraft unit may only be used in connection with the above Fisher & Paykel internal or remote blowers.

Compatible cooktops with the downdraft vent system

The Downdraft Vent System is meant to be installed with residential use cooktops, cooktops/oven combinations, freestanding ranges WITHOUT backguards and range tops. This product is not recommended for use with ranges which may require additional space behind the range for oven venting OR with freestanding ranges WITH backguards. Always consult all product installation instructions for correct dimensions and clearances.

IMPORTANT!

Make certain any cooktop installed is appropriate for use with a downdraft vent system.

Venting requirements

Attention should be given to ensure that any applicable regulations concerning the discharge of exhaust air are fulfilled.

For optimal efficiency use the shortest and straightest duct route possible and use rigid or semi-rigid ducting for reduced noise and increased airflow. For best results, internal blowers should use 6” (152 mm) round ducting and remote blowers should use 10”(254mm) round ducting. Flexible metal ducting should only be used as a last resort (ie in difficult installations) and if used ensure that it is straight and smooth and extended as much as possible.

Make sure there is proper clearance within the wall or floor for exhaust duct before making cutouts. Do not cut a joist or stud unless absolutely necessary. If a joist or stud must be cut, then a supporting frame must be constructed.

CAUTION!

To reduce the risk of fire and electric shock, install this appliance only withremote blower models rated maximum 2.8A, and are suitable for use with solid state speed controls.

INSTALLATION INSTRUCTIONS

Plan the ductwork

The internal blower can be mounted to the front or back of the downdraft unit and be ducted in multiple directions: left, right, down, forward or backwards. The remote blower can be ducted downwards from the front or back of the downdraft unit.

In the event of installations where the blower is located on the back of the downdraft unit, it is advised to leave an access door or opening to reach the bottom of the downdraft unit, as well as where the wiring box and blower is located should service be needed.

Calculate the duct run length

The ductwork length should not exceed 55 equivalent feet (16.7 m) for 6” (152 mm) round duct, or 75equivalent feet (22.9m) for 10” (254mm) round duct. Calculate the length of the ductwork by adding the equivalent feet listed in the table below for each piece of duct in the complete system. If flexible metal ductwork is used, each foot (312mm) of flexible metal ductwork is equivalent to two feet (617mm) of straight metal ductwork when calculating the duct run length.

For best results the size of the ductwork should be uniform and use no more than three 90°elbows. Make sure that there is a minimum of 24” (607mm) of straight duct between elbows if more than one is used. Round duct is recommended instead of rectangular duct especially if elbows are needed. Rectangular duct should be transitioned to minimum 6” (152mm) round for internal blowers and 10” (254 mm) round for remote blowers as soon as possible.

EQUIVALENT LENGTH EXAMPLE CALCULATION

45° elbow 5 feet (1.5m) 9 feet straight duct 9 feet (2.8m) 90° elbow 7 feet (2.1m) 2 x 90° elbows 14 feet (4.3m) 90° flat elbow 12 feet (3.7m) Wall cap 0 feet (0.0m) Wall cap 0 feet (0.0m) Complete system 23 feet (7.0m)

INSTALLATION INSTRUCTIONS

WARNING!

●

This appliance is heavy and requires two persons for unpacking and installation.

●

Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards.

IMPORTANT!

●

Wear gloves to protect against sharp edges.

●

When planning the cutout for the downdraft unit:

– Draw both the cooktop and downdraft unit cutouts on the countertop before

making any cuts.

– Check that there is enough room in the cabinet for both the cooktop and

the downdraft unit. Failure to follow these warnings could result in damage

●

to the countertop. To avoid damage to motor bearings and impellers, keep drywall spray, construction dust, etc. away from the blower.

The manufacturer is not liable for any damage caused by not following these instructions.

Preparing for installation

Before installing your downdraft vent system:

●

Please read the instructions carefully.

●

Unpack the downdraft unit and place on a flat protected surface.

●

Ensure the voltage (V) and the frequency (Hz) indicated on the serial plate match the voltage and frequency of the installation site.

●

Check that the area around the installation area is clear of any electrical cables and pipesetc.

●

Be aware of kitchen cabinets and splash backs in the area of the downdraft vent system and the cooktop. Ensure that the area where the downdraft unit rises is free of obstacles. Also be aware performance may be reduced by strong drafts from windows or doors etc.

●

The downdraft unit surfaces can be damaged during installation if grazed or knocked by tools. Please take care to protect the surfaces during installation.

●

Temporarily mark the center of the cooktop according to the information given in the ‘Installation instructions – Cabinet cutout dimensions’ section.

●

The downdraft unit is installed directly behind the cooktop. For easiest installation, install the downdraft vent system first, then the cooktop.

●

Remove any cardboard packaging from within the blower impeller.

INSTALLATION INSTRUCTIONS

Prepare the downdraft unit for the intended blower

Internal blower

●

Remove the 10” (254 mm) blower connection plate from the front of the downdraft unit Fig.1.

●

Attach the over counter mounting brackets in place with the two ⁄” (5mm) screws provided Fig.2.

●

Screw the support leg mounting brackets to the side of the downdraft unit using two ⁄” (8mm) screws each, do not fully tighten the screws. The brackets are different for the right and the left side. Attach them with mounting clip (A) pointing up.

Remote blower

●

The downdraft unit comes ready for installation with the 10” (254 mm) remote blower connection plate installed on the front of downdraft unit and the cover plate installed onto the back.

●

To connect the remote blower to the back of the downdraft unit swap the plates over (see Fig. 3 and 4).

●

Attach the over counter mounting brackets in place with the two ⁄” (5mm) screws provided Fig.2.

●

Fig.1

Fig.3

FRONT

Fig.4

Fig.2

2 x

FRONT

4 x

INSTALLATION INSTRUCTIONS

Temporarily insert the downdraft into the cabinet

●

With the assistance of another person, lift the downdraft unit into the prepared cutout in the cabinet. The over counter mounting brackets should rest on the countertop.

●

Secure the downdraft unit to the countertop with two ⁄” (15mm) screws.

●

Install the under counter mounting brackets underneath the countertop for additional support. First, loosely screw the brackets into the sliding nuts in the downdraft unit using ⁄” (5mm) screws and push them up under the countertop. Pre-drill the mounting holes into the countertop from underneath. Check that the mounting screws are the proper length and will not extend through the countertop surface when tightened. Failure to follow these instructions could result in damage to the

countertop surface Fig.5.

●

Level and align the downdraft unit in the cabinet. Push the support leg mounting bracket on each side down against the cabinet floor. Mark the top edge of the mounting bracket on the downdraft unit and the mounting holes on the cabinet floorFig.6.

Fig.5 Fig.6

2 x

Remove the downdraft from the cabinet

●

Remove the screws from the countertop and lift the downdraft unit back out of thecabinet.

●

Pre-drill the marked mounting holes in the cabinet floor.

●

Tighten the support leg mounting brackets on the unit at the pre-marked positions

●

Place the downdraft unit on a flat protected surface to prevent damage in order to install the blower.

Install the internal or remote blower

●

For internal blower installation refer to page 17.

●

For remote blower installation refer to page 18. Note: this downdraft unit may only be used in connection with Fisher & Paykel internal or remoteblowers.

INSTALLATION INSTRUCTIONS

Internal blower installation in one of the following three options:

Option 1: Internal blower, front installation for venting left, right or down

●

Disconnect the cable from inside the downdraft unit. Plug in that same cable from the downdraft unit into the internal blower Fig.7.

●

Turn the venting collar on the internal blower box to the desired direction – left, right ordown.

●

Mount the internal blower box to the housing using four screws Fig.8.

●

Continue to the ‘Prepare for electrical connection’ section on page 20.

Fig.8Fig.7

Option 2: Internal blower, back installation for venting left, right or down

●

The internal blower box can also be installed on the back of the downdraft unit to accommodate the installation of a cooking range, range top or wall oven / cooktop in front of the downdraft unit.

●

Remove the large cover on the back of the downdraft unit Fig.9.

●

Turn the venting collar on the blower box to the desired direction – left, right or down. Disconnect the cable from inside the downdraft unit. Plug in that same cable from the downdraft unit into the internal blower and mount the blower box to the housing using four screws Fig.10.

●

When finished, mount the previously removed cover onto the front of the downdraft unit Fig.11.

●

Continue to the ‘Prepare for electrical connection’ section on page 20.

FRONT

Fig.9

Fig.10

BACK

Fig.11

FRONT

INSTALLATION INSTRUCTIONS

Option 2: Sloped roof installation

(For flat roof installations see Option 3)

●

Choose location on the rear slope of the roof that minimizes vent run. Avoid obstacles such as TV leads, electric lines, etc. If the remote blower top is level with the roof peak, it will not be seen from the street. Remember this location as you work from the inside of the roof space.

●

Mark a point half way between the rafters and drill a guide hole at this point.

●

From the outside, using the guide hole as a starting point, mark the rectangular cut-out as indicated in Fig.12. Remove ONLY the roof shingles in THIS AREA.

●

Mark an 11” (279mm) diameter circle around guide hole as indicated in Fig.12.

●

Mark the center of the 1¼” (32mm) diameter hole for electrical wiring as indicated in Fig.12.

●

Cut out the roof boards along the 11” (279mm) diameter circle.

●

Drill the 1¼” (32mm) diameter electrical wiring hole.

●

Remove the roofing nails from the upper two-thirds of the shingles to allow the back flashing sheet on the remote blower housing to fit under them.

●

Center the remote blower ring in the 11” (279mm) diameter hole, making sure that the 1¼” (32 mm) diameter electrical wiring hole lines up with the hole in the wiring box.

●

Attach the remote blower to roof or frame using screws appropriate for your installation. All four holes in the back panel must be filled to prevent moisture that may get inside the remote blower housing from leaking into the home.

●

Seal all the shingles around the remote blower housing, flashing sheet, and mounting screw heads or frame with roofing cement. The top and side flanges of the back plate may be covered with trim. It is recommended that electrical connection be made and checked first. Do not block the vent grill opening at the bottom of the trim. Doing so will decrease blower performance.

●

Continue to the ‘Prepare for electrical connection’ section on page 20.

Option 3: Flat roof installation

●

Locate the 11” (279 mm) diameter hole between rafters.

●

Build a sloping base that will mount the remote blower at a minimum pitch of 2½” (64mm) see Fig.13 for an example showing 5” (127mm) pitch.

●

Weatherproof the base as required.

●

Locate the base so that the remote blower’s vent aligns with the 11” (279 mm) diameter hole and the blower sits evenly on the base with no gaps. Note: Make sure that the discharge end of the remote blower faces away from the direction of prevailing winds.

●

Use dimensions from Fig.12 to locate the 1¼” (32mm) diameter wiring hole.

●

Continue from point 8 from the previous ‘sloped roof installation’ section.

33¼”

(845mm)

discharge side

of blower

26¾”

(679mm)

2” x 4” (51mm x 102mm)

11” (279mm)

dia. hole

2” (51mm)

Fig.13

7” (178mm)

INSTALLATION INSTRUCTIONS

Prepare for electrical connection

Downdraft unit

●

Remove the cover of the terminal box from the downdraft unit Fig.14.

●

Decide whether the power source should enter the downdraft unit from below or from the back and remove the respective knock out. Install a UL listed strain relief or conduit fitting (not included) in the knock out Fig.15.

●

If the downdraft unit is being installed with a remote blower, remove the knock out for the control cable.

●

With the assistance of another person, lift the downdraft unit into the prepared cutout in the cabinet. The over counter mounting brackets should rest on the countertop.

●

Secure the downdraft unit to the floor and countertop with screws into the previously drilled holes Fig.16.

Fig.14

Fig.16

6 x

2 x

FRONT

Fig.15

●

Push the end caps into place on the downdraft unit on top of the counter and lock them in place Fig.17.

Fig.17

INSTALLATION INSTRUCTIONS

Electrical connection

WARNING!

●

Electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards and the unit must be grounded.

●

This downdraft unit may only be used in connection with Fisher & Paykel internal or remote blowers.

●

Unplug or disconnect the appliance from the power supply before servicing or cleaning.

Electrical requirements

A 120 volt, 60 Hz AC-only electrical supply is required on a separate 15 amp circuit, fused on both sides of the line. A time-delay fuse or circuit breaker is recommended. The fuse must be sized per local codes in accordance with the electrical rating of this downdraft unit as specified on the serial/rating plate located inside the downdraft unit near the field wiring compartment.

This downdraft unit must be connected with copper wire only. Wire sizes must conform to the requirements of the National Electrical Code, ANSI/NFPA 70 -latest edition, and all local codes and ordinances. Wire size and connections must conform with the rating of the appliance. Copies of the standard listed above can be obtained from:

National Fire Protection Association Battery March Park Quincy, Massachusetts 02269

This appliance should be connected directly to the fuse disconnect (or circuit breaker) through flexible, armored or non-metallic sheathed copper cable. Allow some slack in the cable so the appliance can be moved if servicing is ever necessary. A UL Listed strain relief or ½”(12.7mm) conduit connector must be provided at each end of the power supply cable (at the appliance and at the junction box).

When making the electrical connection, cut a 1¼” (32mm) hole in the wall. A hole cut through wood must be sanded until smooth. A hole through metal must have a grommet.

Note: suitable for use with solid state speed controls.

+ 53 hidden pages