Fisher & Paykel DD603I User Manual 2
open
US
part number 526608 J
06/2004
(page 1 of 6)
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DOUBLE
INTEGRATED PANEL PREPARATION
PLEASE NOTE: Your model of
FOLLOW THESE INSTRUCTIONS BEFORE REFERRING TO PRODUCT INSTALLATION INSTRUCTION SHEET P/N 526607.
BEFORE YOU START
The Door and Toe Kick Panels
of the
made to match your kitchen
cabinetry. This diagram,
with the addition of your own
measurements will help you
calculate the required panel
sizes.
CABINETRY ALIGNMENT
The following calculations
assume:
The top of the Upper Panel is
to be aligned with the top of
the adjacent cabinetry. The
final panel/cabinetry alignment
is achieved by adjusting the
R
’s feet
R
can be
FOR INTEGRATED DOUBLE MODELS DD603I
(NOTE: FOR SINGLE
R
may differ from the model shown in the diagrams. Diagrams have been simplified to enable clearer instruction.
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MODELS, REFER TO BACK OF THIS BOOK)
WIDTH OF ALL PANELS
Measure the width between adjacent door/drawer fronts and write it
in the first box below, then complete the equation. For example:
241/4” (616mm)
2 x
3
/32” (2.5mm)
door clearance
1
24
/16” (611mm)
width of all panels
2x
door clearance
3
/32” (2.5mm) MIN)
(
HEIGHT OF UPPER PANEL
For example: 155/8” (398mm) 0mm 155/8” (398mm)
standard height
door extension
width of all panels
7
/16” (595mm) MIN)
(23
height of upper panel
155/8 (398mm)
door extension
(0” recommended)
height of upper panelstandard height
HEIGHT OF LOWER PANEL
Measure
box below, then complete the equation. For example:
30” (762mm)
1
MIN 28
/4” (717.5mm) + height of upper panel
Note: The ‘Door Extension’ allows for the top of the Upper Panel
to be above the
door/drawer height (or equivalent) and write it in the first
5
15
/8” (398mm)
height of upper panel air gap height of lower panel
5
/16” (8mm)
5
/16
1
14
/16” (356mm)
(8mm)
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where required.
gap between
panels
height of lower panel
17
/64” (311.5mm) MIN)
(12
Important!
The air vent between the Upper and Lower Panels must not be
covered. An air gap of
5
/16” (8mm) MUST be provided.
BEFORE YOU START
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IMPORTANT
INTEGRATED PANEL THICKNESS
Upper and Lower Panel minimum thickness is 5/8” (16mm). Panel
thicknesses above
will increase accordingly.
11
/16” (18mm) can be accommodated but product depth
INTEGRATED PANEL MATERIAL
Drawer Front material must be suitable for damp conditions
o
(122
F/50oC @ 80% RH) and adequately sealed to withstand moisture.
Additional protection can be provided by using a “Moisture Resistant
Board”. Taping edges alone may not provide adequate sealing. For
painted panels, radius all rear edges to improve sealing.
TOE KICK PREPARATION
TOE KICK OPTIONS
A) The Black Prefinished Toe Kick Panel is supplied. Refer to Installation
Instructions for preparation.
B) The Black Prefinished Toe Kick Panel can also have a front panel of
your choice attached to it using screws or an adhesive.
C) A Toe Kick panel of any material with thickness from
(9-19mm) can be screwed to a plastic Toe Kick Mounting Bracket
(supplied).
TOE KICK PANEL INSTALLATION DEPTH
When using a rectangular Toe Kick, the maximum depth, excluding the
Toe Kick Panel is 2
To move the Toe Kick deeper the Toe Kick Panel must have the profile
shown in the diagram below cut out of it. The maximum Toe Kick depth
with the cut out excluding the Toe Kick Panel is 5” (127mm).
5
/8” (67mm).
3
/8” - 3/4”
IMPORTANT
WARNING!
BE SURE THE PRODUCT IS NOT PLUGGED IN.
Important!
The installation of the Panels requires an electrical
connection and must be performed by a suitably
qualified person.
WIDTH OF TOE KICK PANEL
Refer to “Width of All Panels” on page 1.
HEIGHT OF TOE KICK PANEL
Refer to the diagram on page 1. Measure the height from the top of the
adjacent cabinet door fronts to the floor and write it in the first box below,
then complete the equation.
For example:
1
34
/4” (870mm)
[Height of adjacent
cabinetry]
0”
15
/16” (735mm)15/32” (12mm)
28
[Door extension]
2815/16”
(735mm)
[
dimension]
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15
/32”
(12mm)
[MIN
clearance]
427/32” (123mm)
[height of Toe
Kick Panel,
3
MIN 2
/4”
(70.5mm)]
PARTS SUPPLIED
Integrated Rectangular Badge (2)
(Satin Chrome supplied)
p.n 526975
Other Badges Available
Rectangular:
Bright Chrome Kit p.n 527276
Brass Kit p.n 527277
Eliptical:
Black Kit p.n 526683
Satin Chrome Kit p.n 526684
Bright Chrome Kit p.n 527156
Brass Kit p.n 526685
2
Mounting Bracket (2)
(Upper and Lower)
p.n 526440 & 526441
Door Front Seal (2)
p.n 526466
Toe Kick Mounting Bracket (1)
p.n 526682
INTEGRATED PARTS KIT part no. 526674
Panel
Preparation
Booklet (1)
Panel
Mounting
Screws (12)
Toe Kick
Mounting
Screws (5)
TOOLS NEEDED
Safety Glasses, Tape Measure, Pencil, Needle-Nose Pliers, Drill & Phillips
Bit or Phillips Screwdriver,
Hole Saw, Small Hand or Jig Saw.
ø 1” (25.4mm) Boring Bit or ø 1” (25.4mm)
PANEL PREPARATION INSTRUCTIONS
READ THESE INSTRUCTIONS COMPLETELY AND CAREFULLY.
STEP 1: BADGE AND HANDLE POSITION
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BADGE AND HANDLE POSITIONS
On both Panels, select the Badge position to suit the cabinetry design,
within the available badge zones.
The Badge may be centered on the edge of the badge zone.
The handle position will also need to be taken into account.
STEP 2: BADGE CUT-OUT & BRACKET REMOVAL
(Not shown to scale)
BADGE CUT-OUT
Cut the badge slot in each Panel by drilling two 1” (25.4mm) diameter
holes and cutting out the remaining material between the holes. A hole
center to hole center template is provided on the Mounting Backet.
WARNING!
Be sure the Product is not plugged in.
Important!
Accuracy is essential when cutting the Badge slot to be sure of a
neat fit to hold the Badge.
REMOVING THE BRACKET
1) To remove the Mounting Brackets withdraw the pins from the Drawer
sides, using a pair of needle-nose pliers.
2) Gently slide the Mounting Bracket off in a downwards and outwards
motion. Disconnect the Mounting Bracket and Badge grounding
wires, also unplug the Badge harness from the Badge Isolator box.
Remove the Badge from the Mounting Bracket.
NOTE: The four
rectangular recess in the Mounting Bracket can also be used
to define the badge zone.
1
/8” (3.3mm) holes on the perimeter of the
3
PANEL PREPARATION INSTRUCTIONS
STEP 3: FITTING THE HANDLE AND BADGE
FITTING THE HANDLE
Fit the customer supplied handle.
WARNING!
When mounting the handle, be sure fastenings do not protrude
beyond the back surface of the Panel.
FITTING THE BADGE
Fit a Badge to each Panel by feeding the wires through to the back and
pressing the Badge into the cut out. If needed adhere the Badge to the
Panel with an adhesive.
Feed the Badge wires through the slot in the Mounting Bracket. As the
Mounting Bracket is placed on the rear of the Panel the excess wire must
be pulled through.
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STEP 4: SECURING THE MOUNTING BRACKETS
Each Mounting Bracket is directly screwed to the back of each Integrated
Panel. On a soft surface centralize and align the Upper Mounting Bracket
on the Upper Panel and the Lower Mounting Bracket on the Lower Panel.
Important!
For some materials pilot holes may need to be drilled first before
screwing the Mounting Bracket onto the Panel. Be sure the drill does
not damage the face of the Panel.
Important!
The mounting bracket must not be modified in any way. It is
designed to hold the door front in the correct position to allow
venting.
Important!
The top door front must not extend beyond the bottom of the
mounting bracket. Drying problems and moisture damage may
otherwise occur.
Important!
Break off the tab at the top of the Lower Mounting Bracket, after
Panel has been secured.
5
of the
Using six
Bracket to each Panel at the six points shown in the diagram.
NOTE: If the the six outermost slots are not able to be used
to securely fix the Mounting Brackets to the Panel, choose
any six well spaced slots about the Panel.
/8” (16mm) screws supplied, secure the Mounting
4
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