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INSTALLATION INSTRUCTIONS
Gas Cooktop
CG905DW
models
NZ AU
www.fi sherpaykel.com
590684C 10.16
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1 SAFETY AND WARNINGS
!
WARNING!
Electrical Shock Hazard
Before carrying out any work on the electrical section of the appliance, it
must be disconnected from the mains electricity supply.
Connection to a good earth wiring system is absolutely essential and
mandatory.
Alterations to the domestic wiring system must only be made by a qualified
electrician.
Failure to follow this advice may result in electrical shock or death.
!
WARNING!
Hot Surface Hazard
Take care - panel edges are sharp.
Failure to use caution could result in injury or cuts.
IMPORTANT SAFETY INSTRUCTIONS
●
Particular attention shall be given to the relevant requirements regarding ventilation.
●
Read these instructions carefully before installing this product.
●
Please make this information available to the person installing the appliance as it could
reduce your installation costs.
●
This appliance is to be installed and serviced only by an authorised person.
●
Installation must comply with your local building and local gas authority codes and
electricity regulations.
●
Incorrect installation, for which the manufacturer accepts no responsibility, may cause
personal injury or damage and could invalidate any warranty or liability claims.
●
These appliances are registered in: (New Zealand) at www.energysafety.govt.nz and
(Australia) with AGA at www.aga.asn.au.
●
Appliances are factory set for Natural gas but are convertible to LPG. If in doubt, refer to
the local gas network operator or gas supplier to confirm gas type at installation site.
●
Do not modify this appliance.
●
Do not use or store flammable materials on or near this appliance.
●
Do not spray aerosols in the vicinity of this appliance while it is in operation.
●
Packing elements (eg plastic bags, polystyrene foam, staples, packing straps etc) and
tools should not be left around during and after installation, especially if they are within
easy reach of children, as these may cause serious injuries.
Before you install the appliance, please make sure that
●
the local distribution conditions (nature of gas and pressure) and the adjustment of the
appliance are compatible. For adjustment conditions for this appliance see ‘Gas rate
summary’.
●
a suitable disconnection switch is incorporated in the permanent wiring, mounted and
positioned to comply with the local wiring rules and regulations. A means of disconnection
with at least a 3 mm air gap contact separation in all poles must be incorporated into
the fixed wiring in accordance with the wiring rules, unless the local wiring rules allow for
alternative means.
●
the appliance is connected to a 220V - 240V 50Hz (10 A) power supply only and earthed
via the power supply cable.
●
there is a power outlet within reach of the power supply cable (900 mm from the centre
rear of the product). This must be accessible after installation. The power supply cable
should not touch any metal parts.
●
if the power supply cable is damaged, it is replaced only by the special cable: Part no.
534993 KIT SPARES TRMNL BLK-FLEX 10, obtainable from authorised Fisher & Paykel
Service Agents.
●
the supply connection point (gas shut-off valve) is accessible after installation.
●
the benchtop is made of a heat resistant material.
●
the installation complies with all the requirements of Australian and New Zealand Gas
Installation Standards (AS/NZS 5601.1 current edition), including that the product has to be
installed so that the surface temperature of any nearby combustible surface will not exceed
65 OC above ambient. See ‘Clearance Dimensions’.
When you install the appliance
●
As servicing requires removing of the cooktop from the benchtop we do not recommend
flush mounting. To the fullest extent permissible by law, the owner carries all risk for flush
mounting of the cooktop. The owner must ensure the cooktop has been cut out from the
benchtop before servicing can be carried out. Fisher & Paykel will not be liable for any
costs associated with removing or replacing a flush-mounted and/or sealed-in product, nor
for repairing any damage that may be incurred by doing this. Fisher & Paykel does not
exclude any statutory liability it may have and which by law cannot be excluded, because of
the giving of this notice.
●
If installed with an approved flexible hose, the hose should not come in contact with the
bottom of the appliance or any sharp edges. Flexible hose assemblies should be AS/NZS
1869 Class B or Class D certified with a maximum length of 1.20m.
●
Seal exposed bare edges of the cutout with an oil-based paint or moisture-proof
polyurethane to prevent possible moisture creeping between the cooktop trim and the
benchtop.
●
If, after following the instructions given, correct performance cannot be achieved, please
contact your nearest Fisher & Paykel Authorised Service Centre, Customer Care, or contact
us through our local website listed at the end of this document.
IMPORTANT!
SAVE THESE INSTRUCTIONS
The models shown in this installation guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our
website www.fisherpaykel.com or contact your local Fisher & Paykel dealer.
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2 PARTS SUPPLIED
Wok stand (1)
Small pan
support (1)
SEMI-RAPID SEMI-RAPID
DUAL WOK
RAPID
CG905DW
AUX
Nipple 1/2 “
BSPT thread (1)
Clamping
brackets (6)
and screws (6)
3 GAS RATE SUMMARY
All appliances are factory set for either Natural Gas or LPG.
Check the ‘Gas type’ sticker on the base of the appliance.
BURNER
Regulator (1)
(NG models)
Test point
adaptor (1)
(LPG models)
GAS TYPE
Jet size
NG (1.00 kPa)* 0.90 4.20 1.35 9.10 1.45 10.05 1.45
LPG (2.75 kPa)* 0.55 4.00 0.80 8.50 0.87 10.80 0.80
*Nominal pressure with the two semi-rapid burners on High.
AUX SEMI-RAPID RAPID DUAL WOK
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
Nominal
rating
(MJ/h)
Jet size
(mm)
0.70
0.80
0.50
Nominal
rating
(MJ/h)
21.50
1.45
20.50
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A
K
D
B
E
C
G
F
J
H
I
TOP
Note: Gas inlet connection is located in the
rear right corner.
REAR
4 PRODUCT & CABINETRY DIMENSIONS
SIDE
TOP
FRONT
PRODUCT DIMENSIONS mm
Overall height of product (excluding burners, dials and pan supports) 79
A
Overall width of product 900
B
Overall depth of product 530
C
Height of chassis (below top of counter) 76
D
Width of chassis 860
E
Depth of chassis 487
F
Overall width of cutout 870
G
Overall depth of cutout 494
H
Corner radius of cutout max. 10
I
Distance from top of counter to center of gas inlet on product 76
J
Distance from edge of chassis to gas inlet on product 22
K
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I
5 CLEARANCE DIMENSIONS
E
C
A
B
ISO
CLEARANCE DIMENSIONS mm
Minimum clearance from left edge of cutout to nearest combustible surface 100
A
Minimum clearance from right edge of cutout to nearest combustible surface 100
B
Minimum clearance from rear edge of cutout to:
C
Nearest combustible surface
Nearest non-combustible surface
Minimum height of non-combustible material when used on adjacent walls 150
D
Minimum clearance from cooktop surface to:
E
Rangehood
Any other overhead exhaust fan
Downward facing combustible surface
Downwards-facing tiled or fire resistant surface
Minimum clearance below top of benchtop to:
F
Combustible surface
Fisher & paykel oven or nearest non-combustible surface
Minimum distance from right edge of cooktop to gas connection point on wall (if using a flexible hose) 250
G
Distance from floor to gas connection point on wall (if using a flexible hose) min. 800 - max. 900
H
Maximum overall depth of overhead cabinetry 600
I
F
G
FRONT
D
115
35
650
800
650
500
H
81
81
Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the floor and to a distance of at least 250 mm (G) outside
the width of the product, on the right-hand side. It should be accessible with the product installed.
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A
K
D
B
E
C
F
J
6 FLUSH MOUNTING INSTALLATION (OPTIONAL)
IMPORTANT!
Refer to ‘When you you install the appliance’ in the
Safety and Warnings section before you flush mount
this appliance.
HH
G
G
TOP
Note: Electrical
connection is
made at the right rear
M
REAR
PRODUCT AND CABINETRY DIMENSIONS mm
Overall height of product (excluding burners, dials and pan supports)
A
Overall width of product
B
Overall depth of product
C
Height of chassis (below top of counter)
D
Width of chassis
E
Depth of chassis 487
F
Overall width of routered recess
G
I
Width of cutout
G
Overall depth of routered recess
H
I
Depth of cutout
H
Corner radius of cutout
I
Corner radius of routered recess
J
Height of routered recess
K
Distance from top of counter to center of gas inlet on product 76
L
Distance from edge of chassis to gas inlet on product 22
M
Minimum clearance below top of benchtop to:
N
rear top of oven* installed below cooktop or cabinetry
thermal protection barrier
5
SIDE
L
79
900
530
76
860
905
875
535
494
max. 5
IJ
TOP
K
FRONT
N
10
3
81
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7 FLUSH MOUNTING INSTALLATION (OPTIONAL)
A ROUTER THE BENCHTOP TO THE SPECIFIED DEPTH
3 mm
5 mm
D APPLY SILICONE
B FIT THE CLAMPING BRACKETS
3/4” - 2”
(19 mm - 50 mm)
REPEAT ON ALL THE OTHER SIDES
(Total 6 brackets)
E WIPE OFF EXCESS SILICONE
C MASK OFF THE AREA TO BE SILICONED
1
3
F IF REMOVING PRODUCT, CUT
AROUND THE SILICONE
2
min. 150 OC rated
Ensure silicone does not leak underneath the steel edge.
TO REMOVE PRODUCT
2
1
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8 DISCARD PACKAGING 9 FIT THE NIPPLE AND WASHER
Model may vary from illustrations shown
!0 LOWER GENTLY INTO THE CUTOUT
Recycle responsibly
IMPORTANT! - Use gas tape
to seal the connection
Nipple (1/2” BSPT thread)
Nipple (½” NPT thread)
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!1 SECURE TO COUNTERTOP WITH BRACKETS BASED ON THE COUNTERTOP THICKNESS
on
Arrow
Place the cooktop into the cutout and
tighten it with the supplied clamps. These
will cope with the countertop thicknesses
19 - 50 mm when used in the two
orientations shown.
IMPORTANT! - Do not over tighten.
19 mm - 50 mm
!2 GAS CONNECTION
●
Make sure the connection point will be accessible with the cooktop installed.
●
To enable the gas supply to be readily shut off by the customer, make sure the connection is fitted with an isolating valve
close to the cooktop.
●
A manual shut-off valve must be installed in an accessible location in the gas line external to the appliance for the purpose
of turning on or shutting off gas to the appliance.
●
Gas connection to the product must use the nipple supplied with a 1/2” BSP external thread. The supplied gas pressure
regulator must be installed where it will be accessible for adjustment.
REPEAT ON ALL THE OTHER SIDES
(Total 6 brackets)
If connecting the gas with a flexible hose
●
Ensure the hose is long enough to allow for removal of cooktop for servicing.
●
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
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The hose assembly must be with an Rp 1/2” (ISO 7-1) female thread connection (AS/NZS 1869 Class B or D certified).
●
The hose assembly must be as short as practicable (maximum length of 1.20m) and comply with the relevant
AS/NZS5601.1 requirements.
●
The hose must not be kinked, subjected to abrasion or permanently deformed.
●
The hose must not be near or in contact with any hot surfaces (e.g. base of metal hotlplate, flue, or chassis of
undercounter oven etc.)
NG LPG
Adjust to obtain a test point
pressure of 1 kPa with all the
burners operating at highest
setting.
Make sure the supply pressure
is regulated to 2.75 kPa, with all
the burners operating at highest
setting.
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!3 LEAK TESTING
●
Leak testing of the appliance shall be conducted according to the manufacturer’s instructions.
●
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during
any pressure testing of that system in excess of 3.5kPa.
●
Maximum inlet gas supply pressure 5 kPa
After installing the gas supply and making all connections, check thoroughly for possible leaks:
1 Turn all control dials on unit to “OFF” position.
2 Open the valve on the gas supply.
3 Using a leak detection fluid, check each gas connection one at a time by spraying or brushing the solution over
the connection. The presence of bubbles will indicate a leak.
4 If necessary, tighten the fitting and recheck for leaks.
5 Turn on burner valve and light each burner.
6 Check for a clear blue flame without yellow tipping. If burners show any abnormalities, check that they are
located properly and in line with the injector.
ON
ON
GAS
GAS
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!4 AFFIX DUPLICATE DATA LABEL SOMEWHERE
INSTALLATION INSTRUCTIONS
ACCESSIBLE & PLUG COOKTOP IN
Duplicate data label
!6 TEST OPERATION
!5 FIT PAN SUPPORTS
●
To check that the ignition system operates correctly, light each burner by itself, then all burners in combination.
●
Check for a well-defined blue flame without any yellow tipping.
●
If any abnormality is evident, check that the components of the burner assembly are located properly
●
If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorized Service Center.
●
The cooktop must not be used by the customer until proper operation has been achieved.
Lifting off
Yellow tip
Good flame
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!7 WIRING SCHEMATIC
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!8 FINAL CHECKLIST
TO BE COMPLETED BY THE INSTALLER
Have you installed the clamping brackets?
Have you verified that the type of model (factory-set for NG or LP) matches the type of gas at the site of installation?
Have you sealed all connections with gas tape?
Have you leak-tested all connections?
Is the cooktop set to the correct working pressure?
Have you affixed the supplied duplicate data plate label on an adjacent
surface accessible to the customer?
Is the cooktop grounded?
Check that the power supply cord is NOT touching the cooktop.
OPERATION:
Do all burners ignite both individually and in combination?
Are the flames consistent and appropriately sized?
Have you demonstrated the basic operation to the customer?
Complete and keep for safe reference:
Model
Serial No.
Purchase Date
Purchaser
Dealer Address
Installer’s Name
Installer’s Signature
Installation Company
Installation Date
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www.fi sherpaykel.com
Copyright © Fisher & Paykel Appliances 2016. All rights reserved.
The product specifications in this booklet apply to the specific products
and models described at the date of issue. Under our policy of continuous
product improvement, these specifications may change at any time. You
should therefore check with your Dealer to ensure this booklet correctly
describes the product currently available.
NZ AU
590684 C 10.16
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