Fisher V150S Instruction Manual

Instruction Manual

D103164X012
November 2010

V150S Slurry VeeBall Valve

Fisherr V150S Slurry Vee-Ballt Control Valve
NPS 3 through 12

Contents

Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . . .

Specification table 2. . . . . . . . . . . . . . . . . . . . . . . .

Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 3

Maintenance 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Packing Maintenance 5. . . . . . . . . . . . . . . . . . . . . .

Disassembly 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Actuator Mounting 7. . . . . . . . . . . . . . . . . . . . . . . . . . .

Determining Mounting Position

for Spline Shaft/Lever Type 8. . . . . . . . . . . . . . .

Determining Closed Position 8. . . . . . . . . . . . . . . .

Parts Ordering 9

Parts List 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

W8511

Figure 1. Fisher V150S Slurry Vee-Ball Control Valve

questions about these instructions, contact your
Emerson Process Management sales office before
proceeding.

Scope of Manual

This instruction manual provides installation,
operation, maintenance, and parts information for
Fisher Vee-Ball V150S (NPS 3 through 12) rotary
control valves (see figure 1).

Refer to separate manuals for information
concerning the actuator, positioner and accessories.

Do not install, operate, or maintain V150S valves
without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and
maintenance. To avoid personal injury or property
damage, it is important to carefully read, understand,
and follow all the contents of this manual, including
all safety cautions and warnings. If you have any

Description

The V150S Slurry Vee-Ball valve shown in figure 1
mates with CL150 raised face flanges. Rugged
construction, highly wear-resistant trim materials,
and an unrestricted straight through flow path make
the design ideal for controlling the most abrasive of
slurries.

A shaft with a choice of drive connections will allow a
variety of power operated actuators and valve
positioners or controllers to be used.

The design is particularly effective in minimizing
erosive damage to the adjoining pipework, thereby
providing greater operational safety and service life
when compared with other valve types.

www.Fisher.com

Instruction Manual

V150S Slurry VeeBall Valve

Table 1. Specifications

Valve Sizes and End Connection Styles

NPS J 3, J 4, J 6, J 8, J 10, and J 12 with
CL150 raised-face flanges

Shutoff Classification

Construction does not provide tight shutoff.
Nominal gap between ball and flow ring seat is

0.035 inch for high chrome iron construction and

0.015 inch for ceramic insert construction.

Construction Materials

Standard Construction: See table 2

Flow Direction

Reverse flow recommended (into concave face of
ball, out through the flow ring)

Table 2. Standard Construction Materials

Part Material

Valve Body Carbon Steel ASTM A216 WCC

Body Liner

V-notch Ball

Flow Ring

Flow Ring Insert type (optional)

Flow Ring Retainer Carbon Steel ASTM A105

Bearing Shroud

Bearing 440C 58Rc

Drive Shaft 17-4PH Cond. H1025

Follower Shaft 17-4PH Cond. H1025

Shaft Pins Carbon Steel, zinc plated

Spring Carbon Steel

Gaskets Graphite SST Laminate.

Packing Set PTFE, Carbon Filled

Packing Set (optional) Graphite

Packing Box Ring and Follower 316 SST

Studs SA-193-B7

Nuts SA-194-2H

Retainer Screws and Clips 316 SST

Flow Ring Insert (optional) PSZ Ceramic

V-notch Ball (optional) PSZ ceramic

High Chrome Iron ASTM A532
Class III Type A

High Chrome Iron ASTM A532
Class III Type A

High Chrome Iron ASTM A532
Class III Type A

High Chrome Iron ASTM A532
Class III Type A

High Chrome Iron ASTM A532
Class III Type A

November 2010

Valve Installation

Shaft axis shall be horizontal

Actuator Mounting

Right-hand or left-hand, as viewed from upstream
end of valve

Maximum Ball Rotation

90 degrees

Valve/Actuator Action

With diaphragm or piston rotary actuator and
splined shaft, the valve is field-reversible between
PDTC or PDTO: J push-down-to-close
(extending actuator rod closes valve) and

J push-down-to-open (extending actuator rod

opens valve)

DIMENSION SHOWN IN TABLE 3

FIRST FULL THREAD TO
FIRST FULL THREAD

1A4520

Figure 2. Flange Stud Length for Seal Protector End

Table 3. Flange Stud Lengths Required for Flow Ring End

of Fisher V150S Valves

VALVE

SIZE,

NPS

3
4
6

8
10
12

mm Inches

95
108
114
183
222
256

V150S

3.75

4.25

4.50

7.19

8.72

10.10

Specifications

Specifications for these valves are shown in table 1
and in bulletin 51.3:V150S.

2

Instruction Manual

November 2010

Installation

WARNING

Safe work practices should be
followed when handling the valve and
actuator.

Some types of ceramic trim, including
PSZ, can create a spark under certain
conditions when an edge of one
ceramic part is struck against a
second ceramic part with enough
force. Do not use ceramic trim where
the process fluid has volatile or
combustible properties.

The valve drive shaft is not necessarily
grounded to the pipeline when
installed. Personal injury or property
damage could result from an explosion
caused by a discharge of static
electricity from valve components if
the process fluid or the atmosphere
around the valve is flammable. If the
valve is installed in a hazardous area,
electrically bond the drive shaft to the
valve.

WARNING

Always wear protective gloves,
clothing, and eyewear when
performing any installation operations
to avoid personal injury.

Personal injury or equipment damage
caused by sudden release of pressure
may result if the valve assembly is
installed where service conditions
could exceed either the valve body
rating or the mating pipe flange joint
rating. To avoid such injury or
damage, provide a relief valve for
overpressure protection as required by
government or accepted industry
codes and good engineering practices.

Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.

If installing into an existing
application, also refer to the WARNING
at the beginning of the Maintenance
section in this instruction manual.

V150S Slurry VeeBall Valve

VALVE BODY

E0880

Figure 3. Optional Shaft-to-Body Bonding Strap Assembly

VIEW A-A

CAUTION

When ordered, the valve configuration
and construction materials were
selected to meet particular pressure,
temperature, pressure drop, and
controlled fluid conditions.
Responsibility for the safety of
process media and compatibility of
valve materials with process media
rests solely with the purchaser and
end-user. Because some valve/trim
material combinations are limited in
their pressure drop and temperature
ranges, do not apply any other
conditions to the valve without first
contacting your Emerson Process
Management sales office.

1. Install the valve in the direction of the flow arrow
fitted to the valve body.

2. Install the valve with the shaft axis in the
horizontal position.

3. If required, fit a bonding strap assembly (key 131)
to the drive shaft (key 8) with the clamp, (key 130,
figure 3) and connect the other end of the bonding
strap assembly to the valve body with actuator
mounting cap screw.

4. If the valve and actuator have been purchased
separately or if the actuator has been removed,
mount the actuator according to the Actuator
Mounting section and the appropriate actuator
instruction manual.

5. The actuator can be right- or left-hand mounted
with the shaft in a horizontal orientation as shown in
figure 1. If necessary, refer to the appropriate
actuator instruction manual for actuator installation
and adjustment procedures.

ACTUATOR

A

A

24

3

Instruction Manual

V150S Slurry VeeBall Valve

Table 4. Fisher V150S Dimensions

VALVE SIZE

A B D G K M

DN mm

80 165 80.0 235 140 130 104 98.0 19.1 152 31.8 14.2

100 194 102 214 152 140 11 7 98.0 19.1 152 31.8 14.2

150 230 111 214 175 164 124 112 25.4 152 31.8 14.2

200 304 184 208 220 231 195 124 31.8 235 46.0 17.5

250 385 235 208 250 261 235 132 31.8 235 46.0 17.5

300 455 291 208 300 304 270 132 38.1 235 46.0 17.5

NPS Inch

3 6.49 3.15 9.26 5.51 5.12 4.11 3.86 0.75 6.00 1.25 0.56

4 7.62 4.02 8.44 5.98 5.53 4.61 3.86 0.75 6.00 1.25 0.56

6 9.06 4.38 8.44 6.89 6.45 4.90 4.40 1.00 6.00 1.25 0.56

8 11.96 7.25 8.19 8.66 9.11 7.68 4.90 1.25 9.25 1.81 0.69

10 15.16 9.26 8.18 9.84 10.26 9.25 5.19 1.25 9.25 1.81 0.69

12 17.91 11.47 8.18 11.81 11.97 10.63 5.19 1.50 9.25 1.81 0.69

1. Stud length associated with clearance dimension “M” is longer than standard length specified in ANSI B16.5.

2. Clearance necessary to remove flange bolts.

V150S DIMENSIONS

(2)

(1)

(2)

N

S Diameter T U W

November 2010

MN

E0875

B

A

Figure 4. Fisher V150S Dimensions (see table 4)

Table 5. Fisher V150S Dimensions for Double D Shaft Drive

VALV E

SIZE

E S

(1)

FLAT

LENGTH

T U W

DN mm

80 83 19.0 25.4 95 25

100 83 19.0 25.4 95 25

150 83 25.4 25.4 95 25

200 83 31.8 25.4 133 38

250 89 31.8 25.4 133 38

300 89 38.1 38.1 133 38

NPS Inch

3 3.25 3/4 1.0 3.75 1.0 1/2-13

4 3.25 3/4 1.0 3.75 1.0 1/2-13

6 3.25 1 1.0 3.75 1.0 1/2-13

8 3.25 1-1/4 1.0 5.25 1.5 5/8-11

10 3.5 1-1/4 1.0 5.25 1.5 5/8-11

12 3.5 1-1/2 1.5 5.25 1.5 5/8-11

1. This nominal valve shaft diameter is the shaft diameter through the packing box.
Use this diameter when selecting Fisher actuators.

see

below

S DIAMETER

T

W

G K D

E

FLAT SIZE

S

T

W

38B2695-A

FLAT
LENGTH

Figure 5. Fisher V150S Dimensions for Double D Shaft Drive

(see table 5)

U

NPS

3 THROUGH 12

U

4