Fisher Type DVC5020 Digital Valve Controllers on Fisher Type 1051 and 1052 Actuators Mounting Instructions

Page 1
Mounting Type DVC5020 or DVC6020
Installation Instructions
November 2004
MACHINE SCREW (KEY 95)
Digital Valve Controllers on Fisher
Type 1051 and 1052
MOUNTING ADAPTOR (KEY 117)
CAP SCREW (KEY 116)
APPLY LUB, SEALANT
43B8450-B A7116 / IL
Figure 1. Type DVC5020 or DVC6020 Digital Valve Controller Mounted on Type 1052 Size 33 Actuator
Use these instructions to mount a FIELDVUEr Type DVC5020 or DVC6020 digital valve controller on Fisher Type 1051 and 1052 actuators.
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations:
D Always wear protective clothing
and eyewear.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure from both sides of the valve. Drain the process media from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression.
D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
D Check with your process or safety engineer for any additional safety measures that must be taken to protect against process media.
www.Fisher.com
D300924X012 11/2004
Page 2
Mounting Type DVC5020 or DVC6020 Digital Valve Controllers on Fisher Type 1051 and 1052
CAP SCREW (KEY 116)
Installation Instructions
November 2004
CAP SCREW (KEY 59)
O-RING (KEY 60)
MACHINE SCREW
APPLY LUB, SEALANT
43B8448-B A7117 / IL
Figure 2. Type DVC5020 or DVC6020 Digital Valve Controller with Integrally Mounted Filter Regulator Mounted on
Unless otherwise noted, refer to figure 1 or 2 for key
(KEY 95)
Type 1051 Size 40 Actuator
Note
number locations.
For information on the various
1. Isolate the control valve from the process line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while working on the equipment.
actuator mounting styles and positions, see figure 3. Also refer to the appropriate actuator instruction manual.
4. See figure 3. For actuator mounting styles A and D, proceed to the note before step 8. For actuator mounting styles B and C, continue with step 5.
5. Disconnect the actuator turnbuckle from the lever
Note
Go to step 12 if the actuator already
arm.
Note
has the cam (key 94) installed.
2. Mark the positions of the travel indicator and actuator cover. Then, remove the actuator travel indicator machine screws, travel indicator, and actuator cover cap screws.
3. Remove the cover plate from the actuator housing.
Do not change the position of the rod end bearing on the end of the turnbuckle.
6. Loosen the lever clamping bolt in the lever.
7. Mark the lever/valve shaft orientation, and remove the lever.
2
Page 3
Mounting Type DVC5020 or DVC6020
MOUNTING
ACTION
CV500
Installation Instructions
Digital Valve Controllers on Fisher
November 2004
VALVE SERIES OR DESIGN VALVE SERIES OR DESIGN
BALL/PLUG
PDTC PDTO
PDTC PDTO
PDTC PDTO
(1)
ROTATION TO
STYLE C
CLOSE
CCW CCW
CCW CCW
CW CW
V250 V150, V200 & V300
A B
NA NA
NA NA
STYLE D
A B
D C
C D
CV500
V500
NA NA
STYLE A STYLE B
4
MOUNTING ACTION
Right-Hand
Left-Hand Left-Hand
(Optional)
1. PDTC—Push-down-to-close, and PDTO—Push-down-to-open.
2. A left hand ball will be required for the 3- through 12-inch Series B and the 14- to 20-inch, with or without attenuator.
(2)
LEFT-HAND MOUNTING
A B
D C
POSITION 1
2
3
Type 1051 and 1052
DISK/BALL
ROTATION TO
CLOSE
CW CW
CW CW
NA NA
1
4
V250
NA NA
C D
NA NA
3
POSITION 1
2
8510B, 8532,
8560
& 9500
B A
C D
NA NA
1
FLOW
STYLE B
STYLE A
43A6505-A A1584-3
RIGHT-HAND MOUNTING
Figure 3. Mounting Styles and Positions for the Type 1051 and 1052 Actuator
Note
The cam has the letter D (direct acting) on one side and the letter R (reverse acting) on the other side. Always install the cam with the letter D on the same side as the cam mounting screw heads (key 95).
RIGHT−HAND MOUNTING
STYLE C
POSITION 1
4
2
3
FLOW
STYLE D
4
POSITION 1
2
3
1
LEFT−HAND MOUNTING
NOTES:
1
POSITION 1 IS STANDARD; POSITIONS 2 THROUGH 4
(SHOWN IN DOTTED LINES) ARE ALTERNATIVES.
8. Install the cam (key 94) on the actuator lever with the cam mounting screws (key 95).
9. For actuator styles A and D, proceed to step 12. For actuator styles B and C, continue with step 10.
10. Slide the lever/cam assembly (cam side first) onto the valve shaft. Orient the lever with the shaft as noted in step 7, and tighten the lever clamping bolt.
1
3
Page 4
Mounting Type DVC5020 or DVC6020 Digital Valve Controllers on Fisher Type 1051 and 1052
Note
Refer to the appropriate actuator instruction manual to determine the distance required between the housing face and the lever face and to determine the proper tightening torque for the lever clamping bolt.
11. Connect the turnbuckle and the lever arm.
12. For Type 1051 size 33 and 1052 size 20 and 33 actuators, attach an adaptor (key 117) to the actuator with four screws (key 116). Then attach the digital valve controller assembly to the adaptor. The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached. Install and tighten four screws (key 116).
For other size 1051 and 1052 actuators, attach the digital valve controller assembly to the front access opening of the actuator. The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached. Install and tighten four screws (key 116).
13. Replace the actuator cover and the travel indicator in the positions that were marked in step 2.
Installation Instructions
November 2004
CAUTION
To avoid parts damage, do not completely stroke the actuator while the cover is removed.
WARNING
To avoid personal injury from moving parts, keep fingers and tools clear while stroking the actuator with the cover removed.
For additional information concerning mounting, setup, calibration and maintenance, refer to the FIELDVUE DVC5000 Series Digital Valve Controllers Instruction Manual - Form 5335 for DVC5010 digital controllers, and the FIELDVUE DVC6000 Series Digital Valve Controllers Instruction Manual - Form 5647 for DVC6010 digital valve controllers.
Note
Actuator cover alignment on the Type 1052 actuator can be aided by moving the actuator slightly away from its up travel stop using a regulated air source. If hole alignment cannot be obtained in this manner, temporarily loosen the cap screws that secure the
Emerson Process Management does not assume responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, or maintenance of any Fisher product remains solely with the purchaser and end-user.
Note
housing to the mounting yoke, and shift the housing slightly.
FIELDVUE and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper
selection, use and maintenance of any Fisher product remains solely with the purchaser and end user.
Emerson Process Management
Fisher
Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461
www.Fisher.com
4
EFisher Controls International LLC 1998, 2004; All Rights Reserved Printed in USA
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