Page 1
Instruction Manual
Form 5779
February 2006
Type 1089 Valve
Contents
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of manual 1. . . . . . . . . . . . . . . . . . . . . . . . .
Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packing Lubrication 5. . . . . . . . . . . . . . . . . . . . . . .
Packing Maintenance 6. . . . . . . . . . . . . . . . . . . . .
Adding Packing Rings 6. . . . . . . . . . . . . . . . . . . . .
Packing Replacement 7. . . . . . . . . . . . . . . . . . . . .
Replacing Plug-Stem Assembly and Seat 8. . . .
Lapping Seats 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Ordering 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1089 Valve
Introduction
Scope of Manual
This instruction manual includes mounting,
installation, operation, maintenance, and part
information for the Type 1089 valve. Refer to
separate manuals for instructions covering the
actuator, positioner, other instruments and
accessories.
No person may install, operate, or maintain a Type
1089 valve without first D being fully trained and
qualified in valve, actuator, and accessory
installation, operation, and maintenance, and D
carefully reading and understanding the contents of
this manual. If you have any questions about these
instructions, contact your Emerson Process
Managementt sales office before proceeding.
Figure 1. Type 1089 Control Valve, Typical Design
Note
Neither Emersonr, Emerson Process
Management, Fisherr, nor any of their
affiliated entities assumes
responsibility for the selection, use
and maintenance of any product.
Responsibility for the selection, use,
and maintenance of any product
remains with the purchaser and
end-user.
www.Fisher.com
Page 2
1089 Valve
Instruction Manual
Form 5779
February 2006
Table 1. Specifications
Sizes
1 through 10 inches
Pressure ratings
ANSI Class 1500 and 2500, flanged end
connections
Standard trim
Unbalanced
Temperature Capabilities
To +200°C (+392°F)
Shutoff Classification
Per IEC 60534-4 and ANSI/FCI 70-2.
Class IV is standard
Valve Body
Stainless steel 1.4429 (Chrome-Nickel-based
forged alloy according to EN10222-5) or Other
forged material as specified
Valve Plug/Stem and Seat Ring
Special duplex steel Chrome-Nickel-based
(HvD1™ or Ferralium 255™) is standard; Other
materials also available
Packing:
PTFE jam-type packing
Gaskets
AFLAS™
Flow Characteristics
Linear, Equal Percentage, or On-off
Flow Direction
Flow is permissible in either direction except with
anti-cavitation trim. With anti-cavitation trim, flow
must be Flow Down
Options
Balanced trim, Anti-Cavitation trim,
Noise-Reduction trim, or Body Steam tracing
Urea Licenser
Stamicarbon, Snam Progetti, Chiyoda or others,
to specify
Approximate weights
See table 2
Description
Type 1089 valves are stem-guided, metal-seated
angle valves that have special features for Urea
service, and have compact block design. Valves can
be provided to meet any customer urea plant
specification. These valves must be in compliance
with different Urea licenser specifications, from
Kellogg, SNAM Progetti, Chiyoda, Stamicarbon,
BASF or others…
Several features help prevent Urea from collecting
and crystallizing on valve parts, such as: valve
designed to eliminate dead spaces; seat ring in
place by clamping between valve and end
connection socket; one-piece valve plug and stem…
The 1089 Valves have Pressure Ratings of ANSI
2
Class 1500 or 2500. Sizes can vary from 1- to
10-inches, according to design and customer
specifications. Standard trim is Unbalanced, but
Balanced trim is also available in option.
Anti-Cavitation trim, Noise Reduction trim or Steam
Tracing are options as well.
Please contact your Emerson Process Management
sales office for more details.
Specifications
Typical specifications for these valves are shown in
table 1.
Page 3
Instruction Manual
Form 5779
February 2006
Table 2. General Information on Sizes, ANSI Classes, Global Dimensions and Weights
Size
(Inches)
1 ANSI 1500 CHIYODA 75 210 108 55
2
3
4 ANSI 2500 SNAM PROGETTI 125 400 145 254
6 ANSI 2500 SNAM PROGETTI 165 515 193 600
10 ANSI 1500 CHIYODA 300 800 270 2539
Pressure Rating
ANSI 1500 CHIYODA 110 300 130 135
ANSI 2500 STAMICARBON 117,5 325 119,5 175
ANSI 1500 CHIYODA 135 400 178 303
ANSI 2500 SNAM PROGETTI 100 325 120 131
Urea
Specification
A
(mm)
B
(mm)
To avoid personal injury or property
damage resulting from the sudden
release of pressure, do not install the
valve assembly where service
conditions could exceed the limits
given in this manual or on the
appropriate nameplates. Use
C
pressure-relieving devices as required
by government or accepted industry
codes and good engineering practices
to avoid such injury or damage.
Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
B
If installing into an existing
application, also refer to the WARNING
at the beginning of the Maintenance
section in this instruction manual.
1089 Valve
C
(mm)
Approximate
Weight
(Kg)
A
Figure 2. Dimensions
Installation
WARNING
Always wear protective gloves,
clothing, and eyewear when
performing any installation operations
to avoid personal injury.
CAUTION
The valve configuration and
construction materials were selected
to meet particular pressure,
temperature, pressure drop, and
controlled fluid conditions. Because
some body/trim material combinations
are limited in their pressure drop and
temperature range capabilities
(especially due to differences in
thermal expansion rates), do not apply
any other conditions to the valve
without first contacting your Emerson
Process Management sales office.
1. Before installing the valve, inspect the valve and
associated equipment for any damage and any
foreign material.
3
Page 4
1089 Valve
VALVE
RATING
ANSI Class
1500
ANSI Class
2500
VALVE
RATING
ANSI Class
1500
ANSI Class
2500
VALVE SIZE BOLTING DIAMETER
Inches mm Inches
1 --- 0.875 C3-80 108 119 79 88
2 --- 0.875 C3-80 108 119 79 88
3 --- 1.125 C3-80 284 327 209 240
4 --- 1.25 C3-80 478 550 351 404
6 --- 1.375 C3-80 673 774 495 569
10 --- 1.875 C3-80 2048 2355 1506 1732
1 --- 0.875 C3-80 147 162 108 119
2
3 --- 1.25 C3-80 514 591 378 435
4 --- 1.5 SA193-B8 1646 1810 1210 1331
6 --- 2 C3-80 2184 2512 1606 1847
8 --- 2 C3-80 3084 3547 2268 2608
VALVE SIZE BOLTING DIAMETER
Inches mm Inches
1 --- 0.875 C3-80 71 78 52 57
2 --- 0.875 C3-80 71 78 52 57
3 --- 1.125 C3-80 189 217 139 160
4 --- 1.25 C3-80 322 370 237 273
6 --- 1.375 C3-80 455 523 335 385
10 --- 1.875 C3-80 1520 1748 1118 1285
1 --- 0.875 C3-80 129 142 95 104
2
3 --- 1.25 C3-80 514 591 378 435
4 --- 1.5 SA193-B8 1646 1810 1210 1331
6 --- 2 C3-80 2184 2512 1606 1847
8 --- 2 C3-80 2433 2798 1789 2057
Instruction Manual
Form 5779
February 2006
Table 3. Recommended Torque Values for Bottom Flange Bolting
BOLTING
MATERIAL
--- 1 C3-80 232 267 171 196
M24 --- C3-80 360 414 265 304
Table 4. Recommended Torque Values for Side Flange Bolting
BOLTING
MATERIAL
--- 1 C3-80 183 210 135 154
M24 --- C3-80 360 414 265 304
NSm LbfSft
Min Max Min Max
NSm LbfSft
Min Max Min Max
TORQUE V ALUES
TORQUE V ALUES
2. Make certain the valve body interior is clean, that
pipelines are free of foreign material, and that the
valve is oriented so that pipeline flow is in the same
direction as the arrow on the side of the valve.
3. The control valve assembly may be installed in
any orientation unless limited by seismic criteria.
However, the normal method is with the actuator
vertical above the valve. Other positions may result
in uneven valve plug and cage wear, and improper
operation. With some valves, the actuator may also
need to be supported when it is not vertical. For
more information, consult your Emerson Process
Management sales office.
4. Use accepted piping and welding practices when
4
installing the valve in the line. For flanged valves,
use a suitable gasket between the valve and pipeline
flanges.
5. Install a 3-valve bypass around the control valve
if continuous operation is required during
maintenance.
6. If the actuator and valve are shipped separately,
see the Actuator Mounting procedure in the
appropriate Actuator Instruction Manual.
7. If the valve was shipped without packing installed
in the packing box, install the packing prior to putting
the valve into service. Refer to Instructions given in
the Packing Maintenance section of this manual.
Page 5
Instruction Manual
Form 5779
February 2006
1089 Valve
WARNING
Personal injury or property damage
could result from packing leakage.
Valve packing was tightened before
shipment; however the packing might
require some readjustment to meet
specific service conditions. Check with
your process or safety engineer for
any additional measures that must be
taken to protect against process
media.
Maintenance
Valve parts are subject to normal wear and must be
inspected and replaced as necessary. Inspection
and maintenance frequency depends on the severity
of service conditions. This section includes
instructions for packing lubrication, packing
maintenance, adding packing rings, replacing
packing, trim removal or replacement.
valve. Drain the process media from
both sides of the valve.
D Vent the power actuator loading
pressure and relieve any actuator
spring pre-compression.
D Use lockout procedures to be
sure that the above measures stay in
effect while you work on the
equipment.
D The valve packing box may
contain process fluids that are
pressurized, even when the valve has
been removed from the pipeline.
Process fluids may spray out under
pressure when removing the packing
hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
Packing Lubrication
WARNING
Avoid personal injury from sudden
release of process pressure. Before
performing any maintenance
operations:
D Always wear protective gloves,
clothing, and eyewear when
performing any maintenance
operations to avoid personal injury.
D Disconnect any operating lines
providing air pressure, electric power,
or a control signal to the actuator. Be
sure the actuator cannot suddenly
open or close the valve.
D Use bypass valves or completely
shut off the process to isolate the
valve from process pressure. Relieve
process pressure on both sides of the
WARNING
Do not lubricate parts when used in
oxygen service, or where the
lubrication is incompatible with the
process media. Any
can lead to the sudden explosion of
media due to the oil/oxygen mixture,
causing personal injury or property
damage.
If a lubricator or lubricator/isolating valve is provided
for PTFE/composition or other packing that requires
lubrication, it will be installed in place of the pipe
plug. Use a good quality silicon-base lubricant.
Packing used in oxygen service or in processes with
temperatures over 260°C (500°F) should not be
lubricated. To operate the lubricator, turn the cap
screw clockwise to force the lubricant into the
packing box. The lubricator/isolating valve operates
the same way except the isolating valve must first be
opened and then closed after lubrication is
completed.
use of lubricant
5
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1089 Valve
Instruction Manual
Form 5779
February 2006
ACTUATOR WITH LEG POSTS
20.7
20.2
20.5
8.1
Figure 3. Connection Between Valve and Actuator
Packing Maintenance
If there is undesirable packing leakage, first try to
limit the leakage and establish a stem seal by
tightening more the packing flange nuts. However,
do not over-tighten or excessive friction may result. If
leakage continues, replace the packing by following
the numbered steps presented in the Packing
Replacement section below.
If the packing is relatively new and tight on the valve
plug stem, and if tightening the packing flange nuts
does not stop the leakage, it is possible that the
stem is worn or nicked so that a seal cannot be
made. Check the stem for any damage or wear : if
necessary, replace it. The surface finish of a new
stem is critical for making a good packing seal. If the
leakage comes from the outside diameter of the
packing, it is possible that the leakage is caused by
nicks or scratches round the packing box wall. While
replacing the packing according to the Packing
Replacement procedure, inspect the valve plug stem
and packing box wall for nicks or scratches.
Adding Packing Rings
When using packing with a lantern ring it may be
possible to add packing rings above the lantern ring
as a temporary measure without removing the
actuator from the valve body.
ACTUATOR WITH YOKE
20.1
8.3
8.4
1
1. Isolate the control valve from the line pressure,
release pressure from both sides of the valve body,
and drain the process media from both sides of the
valve. If using a power actuator, also shut-off all
pressure lines to the power actuator, release all
pressure from the actuator. Use lock-out procedures
to be sure that the above measures stay in effect
while you work on the equipment.
2. Remove the packing flange nuts and lift the
packing flange, upper wiper, and packing follower
away from the valve body.
3. It may be possible to dig out the old packing rings
on top of the lantern ring, but use care to avoid
scratching the valve plug stem or packing box wall.
Clean all metal parts to remove particles that would
prevent the packing from sealing.
4. Remove the stem connector and slip the packing
rings over the end of the valve plug stem.
5. Reassemble the packing follower, upper wiper,
packing flange, and packing flange nuts.
6. Reconnect the body-actuator stem connection
according to the appropriate actuator instruction
manual.
7. Tighten the packing flange nuts only far enough
to stop leakage under operating conditions. Check
for leakage around the packing follower when the
valve is being put into service. Retighten the packing
flange nuts as required.
6
Page 7
Instruction Manual
Form 5779
February 2006
1089 Valve
Packing Replacement
WARNING
Observe the warning at the start of the
Maintenance section.
Note
When installing packing rings, prevent
entrapping air between the rings. Add
the rings one at a time without forcing
them below the chamfer of the packing
box entrance chamber. As each
successive ring is added, the stack
should not be pushed down more than
the thickness of the added ring.
WARNING
Personal injury or property damage
could result from packing leakage.
Valve packing was tightened before
shipment; however the packing might
require some readjustment to meet
specific service conditions. Check with
your process or safety engineer for
any additional measures that must be
taken to protect against process
media.
1. Isolate the control valve from the line pressure,
release pressure from both sides of the valve body,
and drain the process media from both sides of the
valve. If using a power actuator, also shut off all
pressure lines to the power actuator, release all
pressure from the actuator. Use lock-out procedures
to be sure that the above measures stay in effect
while you work on the equipment.
2. Remove screws (20.7) from coupling.
3. Loosen and separate coupling parts (20.2) and
hexagonal nut (20.5) from valve stem
4. Exhaust all actuator pressure, if any was applied,
and disconnect the actuator supply and any leak-off
piping.
5. Remove travel indicator (20.1).
6. For actuators with leg posts: loose fixing nuts of
both actuator leg posts.
7. For actuators with yoke: loose the screws
between yoke and body, or the yoke locknut, if
appropriate.
8. Remove actuator from the valve body (1).
9. Loosen and remove hexagonal nuts (8.3) from
the packing flange (8.1), so that the packing is not
tight on the valve stem. Again, be sure to remove
any travel indicator disk and stem locknuts from the
valve stem threads.
10. Draw complete packing flange (8.1), and
follower if appropriate.
11. Draw packing rings (8.4) carefully off by means
of packing worms.
12. Clean packing box. Clean all gasket surfaces
with a good wire brush. Clean in the same direction
as the surface serrations, not across them.
13. Clean all metal packing parts (packing flange,
and follower if appropriate, packing box ring…)
14. Inspect the valve stem threads for any sharp
edges that might cut the packing.
A whetstone or emery cloth may be used to smooth
the threads if necessary.
15. Insert new packing rings (8.4). If desired,
packing parts may be pre-lubricated with silicon
base grease for easier installation. Slip a
smooth-edged pipe over the valve stem, and gently
tamp each soft packing part into the packing box,
being sure that air is not trapped between adjacent
soft parts.
16. Put on complete packing flange (8.1), and
follower if appropriate.
17. Tighten nuts (8.3) of packing flange (8.1) for
pre-compression.
18. Let it act for 15 minutes.
19. Loose nuts (8.3) of packing flange (8.1), then
tighten again for operating conditions. Tighten the
packing flange nuts alternately to appropriate torque.
Then, tighten the remaining flange nuts until the
packing flange is level and in small equal increments
until one of the nuts reaches the minimum 90-degree
angle to the valve stem.
20. Mount the actuator on the valve body assembly,
and reconnect the actuator and valve plug stems
according to the procedures in the appropriate
actuator Instruction Manual.
7
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1089 Valve
Instruction Manual
Form 5779
February 2006
Replacing Plug-Stem Assembly and
Seat (Complete Trim)
CAUTION
To avoid leakage when the valve is
returned to service, use appropriate
methods and materials to protect all
sealing surfaces of the new trim parts
while assembling the individual parts
and during installation in the valve
body.
WARNING
To avoid personal injury or property
damage due to leaking fluid, avoid
damaging gasket-sealing surfaces.
Use care to avoid damage to the
packing rings caused by dropping or
rough handling.
CAUTION
To avoid excessive leakage and seat
erosion, the valve plug must be
initially seated with sufficient force to
overcome the resistance of the seals
and contact the seat. You can correctly
seat the valve plug by applying the full
actuator load. This force will
adequately drive the valve plug to the
seat. Once this is done, the plug and
the seat/cage become a matched set.
Note
Whenever removing or shifting
gasketed parts disturbs a gasket seal,
a new gasket should be installed upon
reassembly. This is necessary to
ensure a good gasket seal.
surfaces. If the gasket surfaces are
scored or damaged during this
process, smooth them by hand
sanding with 360 grit paper using long,
sweeping strokes. Failure to remove
all residual gasket material and/or
burrs from the gasket surfaces will
result in leakage.
CAUTION
Inspect the seat, cage and body gasket
surfaces. These surfaces must be in
good condition, with all foreign
material removed. Small burrs less
than approximately 0.076 mm (0.003
inches) in height (the thickness of a
human hair) can be ignored. Scratches
or burrs that run across the serrations
are not permitted under any
conditions, since they will prevent the
gaskets from sealing properly.
Packing and bushing guide have to be replaced at
each disassembly of the plug/stem assembly.
Sealings have to be replaced at each disassembly of
seat. Sealing surfaces must be cleaned.
1. Disassembly of actuator (see Packing
Replacement paragraph). Observe all warnings and
cautions.
2. Loosen and remove hexagonal nuts (9.2)
between body (1) and flange (3).
3. Remove tube (2) together with flange (3).
4. Remove seat (4) from body (1).
5. By loosening hexagonal nuts (8.3) and removing
gland (8.1), observe that the plug-stem (6) is not
falling out.
6. Draw off the plug-stem (6).
7. Remove packing (see Packing Replacement
section). Observe all warnings and cautions.
CAUTION
All residual gasket material must be
removed from the seat/cage gasket
8
8. Remove base ring (8.6) and bushing guide
(8.11).
9. Clean sealing surface of the packing box of the
body (1).
Page 9
Instruction Manual
Form 5779
February 2006
8.3
8.6
1089 Valve
10. Insert new bushing guide (8.11) and base ring
(8.6).
11. Check sealing surface to be according to
Caution instructions in this section.
12. Insert the new plug-stem (6) into the body (1).
8.1
9.2
8.11
13. Insert new seat (4) with new sealing ring (5) into
the body (1).
14. Mount tube (2) together with flange (3) on the
seat (4) carefully, screw crosswise (see tables 3 and
6
5
4 for torque values).
15. Assembly of packing (see Packing Replacement
section). Observe all warnings and cautions.
16. Mount actuator, bolt coupling together.
4
1
Lapping Seats
3
2
Figure 4. Type 1089 Valve Assembly
A certain amount of leakage should be expected
with metal-to-metal seating in any valve body. If the
leakage becomes excessive (more than expected
Leakage Class), however, the condition of the
seating surfaces of the valve plug and seat can be
improved by lapping (Deep nicks should be
machined out rather than ground out). Use a good
quality lapping compound of a mixture of 280 to
600-grit. Apply the compound to the bottom of the
valve plug (area of contact between plug and seat).
5
7
10
7
5
Figure 5. Detail of Special Trim With Guiding Rings
Use the following procedure to lap the seating
surfaces:
1. Install the main components of the valve
(stem/plug, seat, tube, flanges) without compressing
the packing.
2. Secure the flanges with studs and nuts.
3. Attach a handle, such as a piece of strap iron
secured by stem locknuts, to the valve stem. Rotate
the handle alternately in each direction to lap the
seat.
4. After lapping, disassemble as necessary. Clean
the seating surfaces, replace the gaskets,
reassembly (taking care to return the seat ring to its
original position), and test for shutoff. Repeat the
lapping procedure if necessary.
9
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1089 Valve
Instruction Manual
Form 5779
February 2006
Parts Ordering
Each valve is assigned to a Serial Number, which
can be found on the valve body. This same number
also appears on the actuator nameplate when the
valve body is shipped from the factory as part of a
control valve assembly. Refer to the number when
contacting your Emerson Process Management
sales office for technical assistance or when
ordering replacement parts.
When ordering replacement parts, also be sure to
include the 11-character or 7-character part number
for each part required from the following part lists.
Note
Use only genuine Fisher replacement
parts. Components that are not
supplied by Emerson Process
Management should not, under any
circumstances, be used in any Fisher
valve, because they will void your
warranty, might adversely affect the
performance of the valve, and might
jeopardize worker and workplace
safety.
Note
Neither Emerson, Emerson Process
Management, Fisher, nor any of their
affiliated entities assumes
responsibility for the selection, use
and maintenance of any product.
Responsibility for the selection, use,
and maintenance of any product
remains with the purchaser and
end-user.
Parts List
Numerous available combinations of valve parts
make selection of some parts difficult; when ordering
valve parts for which a part number is not listed,
provide the valve Serial Number with the order,
permitting proper selection of replacement parts to
be made at the factory.
The part lists below present most of the
recommended spare parts you can order for different
combination of Urea licensers, sizes and ANSI
Classes. A few other combinations are also available
on request.
For the main parts (body, seat-cage, stem-plug…),
contact your Emerson Process Management sales
office, and provide the valve Serial Number.
10
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Instruction Manual
Form 5779
February 2006
1089 Valve
UREA LICENSER: CHIYODA
Standard Valve (1089.00) with Urea
Licenser: CHIYODA
Size 2-Inch - ANSI 1500
Key Description Part Number
5 Seat O-ring 1Q58165F012
7 Plug (18mm Port) guiding ring 2663279
8 Packing - - -
8.1 Packing flange 33468G4G012
8.2 Packing stud 0128996
8.3 Packing nuts 0540218
8.4 Packing ring 2654601
8.5 Washer 0148148
8.6 Base ring 14839G5G012
8.7 Guide Bushing 2193868
9 Small parts - - -
9.1 Flange stud 2134993
9.2 Flange nut 2135043
17 Studs 0568031
18 Nuts 0540218
Size 10-Inch - ANSI 1500
Key Description Part Number
5 Seat O-ring 1Q58205F012
7 Plug (210mm Port) guiding ring 2627027
7 Plug (196mm Port) guiding ring 2135841
8 Packing - - -
8.1 Packing flange 2156709
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2082713
8.5 Washer 2385112
8.6 Base ring 2626926
8.7 Guide Bushing 2193809
9 Small parts - - -
9.1 Flange stud 2135035
9.2 Flange nut 2135086
17 Studs 1710192
18 Nuts 0127817
Valve with Balanced Trim (1089.01)
with Urea Licenser: CHIYODA
Size 3-Inch - ANSI 1500
Key Description Part Number
5 Seat O-ring 1Q58204F012
7 Piston Ring set (for plug 50mm Port) 2156601
7.1 Guiding ring 2213591
7.2 Keilpac ring 2193906
8 Packing - - -
8.1 Packing flange 2156687
8.2 Packing stud 0567655
8.3 Packing nuts 0567663
8.4 Packing ring 2654601
8.5 Washer 0148148
8.6 Base ring 2135876
8.7 Guide Bushing 2193868
9 Small parts - - -
9.1 Flange stud 2135019
9.2 Flange nut 2135051
17 Studs 0568031
18 Nuts 0567663
Size 6-Inch - ANSI 1500
Key Description Part Number
5 Seat O-ring 1Q58218F012
7 Piston Ring set (for plug 120mm Port) 1824155
7.1 Guiding ring 2019361
7.2 Keilpac ring 2135949
7 Gasket set (for plug 136mm Port) 2639157
7.1 Guiding ring 2627272
7.2 Keilpac ring 2627299
8 Packing - - -
8.1 Packing flange 2639173
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2627337
8.11 Guide Bushing 2193833
9 Small parts - - -
9.1 Flange stud 2135027
9.2 Flange nut 2135078
17 Studs 1710192
18 Nuts 0127817
11
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1089 Valve
Instruction Manual
Form 5779
February 2006
Valve with Noise Attenuation Cage
(1089.10) with Urea Licenser: CHIYODA
Size 1-Inch - ANSI 1500
Key Description Part Number
5 Seat O-ring 1Q58170F012
8 Packing - - -
8.1 Packing flange 1824228
8.2 Packing stud 0128996
8.3 Packing nuts 0540218
8.4 Packing ring 2038153
8.5 Washer 0148091
8.6 Base ring 2136236
8.7 Guide Bushing 2193841
17 Studs 0568031
18 Nuts 0540218
Valve with Anticavitation Trim (1089.70)
with Urea Licenser: CHIYODA
Size 3-Inch - ANSI 1500
Key Description Part Number
5 Seat O-ring 1Q58204F012
7 Plug (40mm Port) guiding ring 2135795
7 Plug (30mm Port) guiding ring 2428814
8 Packing - - -
8.1 Packing flange 2156695
8.2 Packing stud 1710206
8.3 Packing nuts 0646873
8.4 Packing ring 2528282
8.5 Washer 2155865
8.6 Base ring 2135906
8.11 Guide Bushing 2193833
9 Small parts - - -
9.1 Flange stud 2135019
9.2 Flange nut 2135051
17 Studs 1710192
18 Nuts 0127817
UREA LICENSER: STAMICARBON
Standard Valve (1089.00) with Urea
Licenser: STAMICARBON
Size 2-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q58140F012
7 Plug (40mm Port) guiding ring 2527995
7 Plug (30mm Port) guiding ring 2596075
8 Packing - - -
8.1 Packing flange 2595818
8.2 Packing stud 0128996
8.3 Packing nuts 2599244
8.4 Packing ring 2654601
8.5 Washer 0148148
8.6 Base ring 2596016
8.7 Guide Bushing 2596091
9 Small parts - - -
9.1 Flange stud 2596113
9.2 Flange nut 2596121
17 Studs 1399438
18 Nuts 2599244
Size 3-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q58198F012
7 Plug (45mm Port) guiding ring 2135795
8 Packing - - -
8.1 Packing flange 2515881
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2667916
8.7 Guide Bushing 2193833
9 Small parts - - -
9.1 Flange stud 2668955
9.2 Flange nut 2668963
17 Studs 2483009
18 Nuts 0127540
Size 6-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q57203F012
7 Plug (120mm Port) guiding ring 2572796
8 Packing - - -
8.1 Packing flange 2515881
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2667916
8.7 Guide Bushing 2193833
9 Small parts - - -
9.1 Flange stud 2597071
9.2 Flange nut 2596164
17 Studs 2483009
18 Nuts 0127540
12
Page 13
Instruction Manual
Form 5779
February 2006
1089 Valve
Valve with Balanced Trim (1089.01)
with Urea Licenser: STAMICARBON
Size 3-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q58199F012
7 Plug (65mm Port) guiding ring 2668424
8 Packing - - -
8.1 Packing flange 2595818
8.2 Packing stud 0128996
8.3 Packing nuts 2599244
8.4 Packing ring 2654601
8.5 Washer 2516063
8.7 Base ring 2668475
9 Small parts - - -
9.1 Flange stud 2668955
9.2 Flange nut 2668963
10 Plug (65mm Port) Keilpac ring 1Q58200G012
17 Studs 1399438
18 Nuts 2599244
Size 6-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q57203F012
7 Plug (95mm Port) guiding ring 2668297
7 Plug (120mm Port) guiding ring 2597055
8 Packing - - -
8.1 Packing flange 2515881
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2667916
8.7 Guiding bushing 2193833
9 Small parts - - -
9.1 Flange stud 2597071
9.2 Flange nut 2596164
10 Plug (95mm Port) Keilpac ring 2517124
10 Plug (120mm Port) Keilpac ring 2135949
17 Studs 2483009
18 Nuts 0127540
Size 8-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q57165F012
7 Plug (147mm Port) guiding ring 2597276
7 Plug (177mm Port) guiding ring 2596407
8 Packing - - -
8.1 Packing flange 2515881
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2596288
8.7 Guide Bushing 2193833
9 Small parts - - -
9.1 Flange stud 2596156
9.2 Flange nut 2596164
10 Plug (147mm Port) Keilpac ring 1601598
10 Plug (177mm Port) Keilpac ring 2597292
17 Studs 2483009
18 Nuts 0127540
Valve with Noise Attenuation Cage
(1089.10) with Urea Licenser:
STAMICARBON
Size 1-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q57202F012
8 Packing - - -
8.1 Packing flange 2632225
8.2 Packing stud 0128996
8.3 Packing nuts 2599244
8.4 Packing ring 2038153
8.5 Washer 0148091
8.6 Base ring 2632233
8.11 Guide Bushing 2193841
9 Small parts - - -
9.1 Flange stud 2597659
9.2 Flange nut 2597667
17 Studs 0568031
18 Nuts 2599244
Size 3-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q58198F012
7 Plug (25mm Port) guiding ring 2668939
8 Packing - - -
8.1 Packing flange 2595818
8.2 Packing stud 0128996
8.3 Packing nuts 2599244
8.4 Packing ring 2654601
8.5 Washer 0148148
8.6 Base ring 2668971
8.7 Guide Bushing 2596091
9 Small parts - - -
9.1 Flange stud 2668955
9.2 Flange nut 2668963
17 Studs 1399438
18 Nuts 2599244
13
Page 14
1089 Valve
Instruction Manual
Form 5779
February 2006
Size 4-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q58206F012
7 Plug (20mm Port) guiding ring 2516012
8 Packing - - -
8.1 Packing flange 2595818
8.2 Packing stud 0128996
8.3 Packing nuts 2599244
8.4 Packing ring 2654601
8.5 Washer 2516063
8.6 Base ring 2595788
8.11 Guide Bushing 2193868
9 Small parts - - -
9.1 Flange stud 2516098
9.2 Flange nut 2516101
17 Studs 0568031
18 Nuts 2599244
Size 6-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q57203F012
7 Plug (32mm Port) guiding ring 2492479
7 Plug (120mm Port) guiding ring 2572796
8 Packing - - -
8.1 Packing flange 2515881
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2595753
8.11 Guide Bushing 2516128
9 Small parts - - -
9.1 Flange stud 2515946
9.2 Flange nut 2482282
17 Studs 2483009
18 Nuts 0127540
Valve with Noise Attenuation Cage and
Balanced Trim (1089.11) with Urea
Licenser: STAMICARBON
Size 6-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q57203F012
7 Plug (120mm Port) guiding ring 2597055
8 Packing - - -
8.1 Packing flange 2631962
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2631903
8.7 Guiding bushing 2193833
9 Small parts - - -
9.1 Flange stud 2597071
9.2 Flange nut 2596164
10 Plug (120mm Port) Keilpac ring 2135949
17 Studs 2483009
18 Nuts 0127540
Valve with Anticavitation Trim (1089.70)
with Urea Licenser: STAMICARBON
Size 6-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q57203F012
7 Plug (40mm Port) guiding ring 2492479
8 Packing - - -
8.1 Packing flange 2515881
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2595753
8.11 Guide Bushing 2516128
9 Small parts - - -
9.1 Flange stud 2515946
9.2 Flange nut 2482282
17 Studs 2483009
18 Nuts 0127540
UREA LICENSER: SNAM
PROGETTI
Standard Valve (1089.00) with Urea
Licenser: SNAM PROGETTI
Size 3-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q58204F012
8 Packing - - -
8.1 Packing flange 1714929
8.2 Packing stud 0567655
8.3 Packing nuts 0567663
8.4 Packing ring 2654601
8.5 Washer 0148148
8.6 Base ring 1710184
8.7 Guide Bushing 1709488
9 Small parts - - -
9.1 Flange stud 1703633
9.2 Flange nut 0432920
17 Studs 0128880
18 Nuts 0567663
14
Page 15
Instruction Manual
Form 5779
February 2006
1089 Valve
Size 4-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q58199F012
8 Packing (20mm stem)
8.1 Packing flange 1714929
8.2 Packing stud 0567655
8.3 Packing nuts 0567663
8.4 Packing ring 2654601
8.5 Washer 0148148
8.6 Base ring 1710184
8.11 Guide Bushing 2193868
8 Packing (30mm stem) - - -
8.1 Packing flange 1582798
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 1710133
8.11 Guide Bushing 2135914
9 Small parts - - -
9.1 Flange stud 1703641
9.2 Flange nut 1703676
17 Studs (20mm stem) 0568031
17 Studs (30mm stem) 1710192
18 Nuts(20mm stem) 2599244
18 Nuts (30mm stem) 0127817
Size 6-Inch - ANSI 2500
Key Description Part Number
5 Seat O-ring 1Q58217F012
8 Packing - - -
8.1 Packing flange 1582801
8.2 Packing stud 1710206
8.3 Packing nuts 0646873
8.4 Packing ring 2038145
8.5 Washer 2385112
8.6 Base ring 1710095
8.11 Guide Bushing 2193809
9 Small parts - - -
9.1 Flange stud 1703668
9.2 Flange nut 0436798
17 Studs 1710192
18 Nuts 0127817
8.1 Packing flange 1714929
8.2 Packing stud 0128996
8.3 Packing nuts 0540218
8.4 Packing ring 2654601
8.5 Washer 0148148
8.6 Base ring 1710184
8.11 Guide Bushing 2193868
9 Small parts - - -
9.1 Flange stud 1951939
9.2 Flange nut 0432920
17 Studs 0568031
18 Nuts 2599244
UREA LICENSER: KELLOG
Valve with Noise Attenuation Cage
(1089.10) with Urea Licenser: KELLOG
Size 2-Inch - ANSI 1500
Key Description Part Number
5 Seat O-ring 1Q58140F012
8 Packing - - -
8.1 Packing flange 2158086
8.2 Packing stud 0567655
8.3 Packing nuts 0567663
8.4 Packing ring 2654601
8.5 Washer 0148148
8.6 Base ring 2260069
8.11 Guide Bushing 2193868
9 Small parts - - -
9.1 Flange stud 2134993
9.2 Flange nut 2135043
17 Studs 0568031
18 Nuts 2599244
Size 4-Inch - ANSI 1500
Key Description Part Number
Valve with Noise Attenuation Cage
(1089.10) with Urea Licenser: SNAM
PROGETTI
Size 2-Inch - PN 325
Key Description Part Number
5 Seat O-ring 1Q58169F012
8 Packing - - -
5 Seat O-ring 1Q58206F012
8 Packing - - -
8.1 Packing flange 2158043
8.2 Packing stud 1710206
8.3 Packing nuts 0127680
8.4 Packing ring 2528282
8.5 Washer 2515865
8.6 Base ring 2260034
8.11 Guide Bushing 2193833
9 Small parts - - -
9.1 Flange stud 2260093
9.2 Flange nut 2260123
17 Studs 1710192
18 Nuts 0127817
15
Page 16
1089 Valve
18
16
17
8
1
8.3
Instruction Manual
Form 5779
February 2006
8.1
6
4
5
9.1
9.2
2
3
8.2
8.4
8.5
8.6
8.7 OR 8.11
Figure 6. Typical Type 1089 Valve Assembly and Packing Arrangement
Fisher is a mark owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson
Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.
All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and
maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
Emerson Process Management
Fisher
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com
16
EFisher Controls International LLC 2004, 2006; All Rights Reserved
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