Fisher TopWorx 4310 Wireless Position Monitor with On/Off Control Option-Supported Manuals & Guides
Instruction Manual
D103622X012
TopWorx 4310
October 2016
TopWorx™ 4310 Wireless Position Monitor with
On/Off Control Option (Supported Status)
Contents
Introduction 1.................................
Safety Instructions 1............................
Specifications 2................................
Inspection and Maintenance Schedules 2...........
Parts Ordering 2................................
Installation 3..................................
Operation 4...................................
Maintenance 4.................................
Non‐Fisher (OEM) Instruments, Switches, and
Accessories 6..................................
Latest Published Instruction Manual 7..............
Introduction
The product covered in this document is no longer in production. This document, which includes the latest published
version of the instruction manual, is made available to provide updates of newer safety procedures. Be sure to follow
the safety procedures in this supplement as well as the specific instructions in the included instruction manual.
Part numbers in the included instruction manual should not be relied on to order replacement
parts. For replacement parts, contact your Emerson Process Management sales office
For more than 20 years, Fisher products have been manufactured with asbestos‐free components. The included
manual might mention asbestos containing parts. Since 1988, any gasket or packing which may have contained some
asbestos, has been replaced by a suitable non‐asbestos material. Replacement parts in other materials are available
from your sales office.
.
Safety Instructions
Please read these safety warnings, cautions, and instructions carefully before using the product.
These instructions cannot cover every installation and situation. Do not install, operate, or maintain this product
without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To
avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of
www.Fisher.com
TopWorx 4310
October 2016
this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact
your Emerson Process Management sales office before proceeding.
Instruction Manual
D103622X012
Specifications
This product was intended for a specific range of service conditions‐‐pressure, pressure drop, process and ambient
temperature, temperature variations, process fluid, and possibly other specifications. Do not expose the product to
service conditions or variables other than those for which the product was intended. If you are not sure what these
conditions or variables are, contact your Emerson Process Management sales office
serial number and all other pertinent information that you have available.
for assistance. Provide the product
Inspection and Maintenance Schedules
All products must be inspected periodically and maintained as needed. The schedule for inspection can only be
determined based on the severity of your service conditions. Your installation might also be subject to inspection
schedules set by applicable governmental codes and regulations, industry standards, company standards, or plant
standards.
In order to avoid increasing dust explosion risk, periodically clean dust deposits from all equipment.
When equipment is installed in a hazardous area location (potentially explosive atmosphere), prevent sparks by proper
tool selection and avoiding other types of impact energy. Control Valve surface temperature is dependent upon
process operating conditions.
WARNING
Control valve surface temperature is dependent upon process operating conditions. Personal injury or property damage,
caused by fire or explosion, can result if the valve body surface temperature exceeds the acceptable temperature for the
hazardous area classification. To avoid an increase of instrumentation and/or accessory surface temperature due to process
operating conditions, ensure adequate ventilation, shielding, or insulation of control valve components installed in a
potentially hazardous or explosive atmosphere.
Parts Ordering
Whenever ordering parts for older products, always specify the serial number of the product and provide all other
pertinent information that you can, such as product size, part material, age of the product, and general service
conditions. If you have modified the product since it was originally purchased, include that information with your
request.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any Fisher product. Use of components not supplied by Emerson Process
Management may void your warranty, might adversely affect the performance of the product and could result in personal
injury and property damage.
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Instruction Manual
D103622X012
TopWorx 4310
October 2016
Installation
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before mounting
the product:
D Do not install any system component where service conditions could exceed the limits given in this manual or the limits
on the appropriate nameplates. Use pressure‐relieving devices as required by government or accepted industry codes
and good engineering practices.
D Always wear protective gloves, clothing, and eyewear when performing any installation operations.
D Do not remove the actuator from the valve while the valve is still pressurized.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not
applying force to the valve stem; this will allow for the safe removal of the stem connector.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids might spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug. Cautiously remove parts so that fluid escapes slowly and safely.
D The instrument is capable of supplying full supply pressure to connected equipment. To avoid personal injury and
equipment damage, caused by sudden release of process pressure or bursting of parts, make sure the supply pressure
never exceeds the maximum safe working pressure of any connected equipment.
D Severe personal injury or property damage may occur from an uncontrolled process if the instrument air supply is not
clean, dry and oil‐free, or noncorrosive gas. While use and regular maintenance of a filter that removes particles larger
than 40 microns will suffice in most applications, check with an Emerson Process Management field office and Industry
Instrument air quality standards for use with corrosive gas or if you are unsure about the proper amount or method of
air filtration or filter maintenance.
D For corrosive media, make sure the tubing and instrument components that contact the corrosive media are of suitable
corrosiion-resistant material. The use of unsuitable materials might result in personal injury or property damage due to
the uncontrolled release of the corrosive media.
D If natural gas or other flammable or hazardous gas is to be used as the supply pressure medium and preventive
measures are not taken, personal injury and property damage could result from fire or explosion of accumulated gas or
from contact with hazardous gas. Preventive measures may include, but are not limited to: Remote venting of the unit,
re‐evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources.
D To avoid personal injury or property damage resulting from the sudden release of process pressure, use a high‐pressure
regulator system when operating the controller or transmitter from a high‐pressure source.
The instrument or instrument/actuator assembly does not form a gas‐tight seal, and when the assembly is in an
enclosed area, a remote vent line, adequate ventilation, and necessary safety measures should be used. Vent line piping
should comply with local and regional codes and should be as short as possible with adequate inside diameter and few
bends to reduce case pressure buildup. However, a remote vent pipe alone cannot be relied upon to remove all
hazardous gas, and leaks may still occur.
D Personal injury or property damage can result from the discharge of static electricity when flammable or hazardous
gases are present. Connect a 14 AWG (2.08 mm
flammable or hazardous gases are present. Refer to national and local codes and standards for grounding
requirements.
D Personal injury or property damage caused by fire or explosion may occur if electrical connections are attempted in an
area that contains a potentially explosive atmosphere or has been classified as hazardous. Confirm that area
classification and atmosphere conditions permit the safe removal of covers before proceeding.
2
) ground strap between the instrument and earth ground when
3
TopWorx 4310
October 2016
D For instruments with a hollow liquid level displacer, the displacer might retain process fluid or pressure. Personal injury
or property damage due to sudden release of pressure, contact with hazardous fluid, fire, or explosion can be caused by
puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not be readily
apparent when disassembling the sensor or removing the displacer. Before disassembling the sensor or removing the
displacer, observe the appropriate warnings provided in the sensor instruction manual.
D Personal injury or property damage, caused by fire or explosion from the leakage of flammable or hazardous gas, can
result if a suitable conduit seal is not installed. For explosion‐proof applications, install the seal no more than 457 mm
(18 inches) from the instrument when required by the nameplate. For ATEX applications use the proper cable gland
certified to the required category. Equipement must be installed per local and national electric codes.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D If installing into an existing application, also refer to the WARNING in the Maintenance section.
Instruction Manual
D103622X012
Special Instructions for Safe Use and Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation requirements
and/or conditions of safe use. Special instructions are listed by agency/approval. To get these instructions, contact
Emerson Process Management sales office
. Read and understand these special conditions of use before installing.
WARNING
Failure to follow conditions of safe use could result in personal injury or property damage from fire or explosion, or area
re‐classification.
Operation
With instruments, switches, and other accessories that are controlling valves or other final control elements, it is
possible to lose control of the final control element when you adjust or calibrate the instrument. If it is necessary to
take the instrument out of service for calibration or other adjustments, observe the following warning before
proceeding.
WARNING
Avoid personal injury or equipment damage from uncontrolled process. Provide some temporary means of control for the
process before taking the instrument out of service.
Maintenance
WARNING
Before performing any maintenance operations on an actuator‐mounted instrument or accessory:
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Instruction Manual
D103622X012
D To avoid personal injury, always wear protective gloves, clothing, and eyewear.
D Provide some temporary measure of control to the process before taking the instrument out of service.
D Provide a means of containing the process fluid before removing any measurement devices from the process.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not
applying force to the valve stem; this will allow for the safe removal of the stem connector.
D Personal injury or property damage may result from fire or explosion if natural gas or other flammable or hazardous gas
is used as the supply medium and preventive measures are not taken. Preventive measures may include, but are not
limited to: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation,
and the removal of any ignition sources. For information on remote venting of this instrument, refer to the Installation
section.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box might contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids might spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug. Cautiously remove parts so that fluid escapes slowly and safely.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
D On an explosion‐proof instrument, remove the electrical power before removing the instrument covers in a hazardous
area. Personal injury or property damage may result from fire and explosion if power is applied to the instrument with
the covers removed.
TopWorx 4310
October 2016
Instruments Mounted on Tank or Cage
WARNING
For instruments mounted on a tank or displacer cage, release trapped pressure from the tank and lower the liquid level to a
point below the connection. This precaution is necessary to avoid personal injury from contact with the process fluid.
Instruments With a Hollow Displacer or Float
WARNING
For instruments with a hollow liquid level displacer, the displacer might retain process fluid or pressure. Personal injury
and property might result from sudden release of this pressure or fluid. Contact with hazardous fluid, fire, or explosion can
be caused by puncturing, heating, or repairing a displacer that is retaining process pressure or fluid. This danger may not
be readily apparent when disassembling the sensor or removing the displacer. A displacer that has been penetrated by
process pressure or fluid might contain:
D pressure as a result of being in a pressurized vessel
D liquid that becomes pressurized due to a change in temperature
D liquid that is flammable, hazardous or corrosive.
Handle the displacer with care. Consider the characteristics of the specific process liquid in use. Before removing the
displacer, observe the appropriate warnings provided in the sensor instruction manual.
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TopWorx 4310
October 2016
Instruction Manual
D103622X012
Non‐Fisher (OEM) Instruments, Switches, and Accessories
Installation, Operation, and Maintenance
Refer to the original manufacturer's documentation for Installation, Operation and Maintenance safety information.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher is a mark owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management,
Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay, 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
6
E 2016 Fisher Controls International LLC. All rights reserved.
Instruction Manual
D103622X012
4310
February 2016
TopWorx™ 4310 Wireless Position Monitor with
On/Off Control Option
This manual applies to
Device Type E0CE (Hex) 57550 (decimal)
Device Revision 4
Firmware Revision 5
DD Revision 1
Contents
Introduction 2.................................
Scope of Manual 2.............................
Description 2.................................
Terminology 4................................
Specifications 4...............................
FCC Compliance 4.........................
Educational Services 4.........................
Installation 9..................................
Installing Standard and Extended Life
Power Module 10...........................
Installing Unit Supplied with External
Power Option 10............................
Network Setup 12.............................
Using the Field Communicator 12............
Using AMS Wireless Configurator
or AMS Device Manager 13...............
Hazardous Area Classifications and
Special Instructions for “Safe Use” and
Installations in Hazardous Locations 15.........
Valve / Actuator Mounting 19...................
Sliding‐Stem (Linear) Actuators
(e.g. Fisher
Guidelines for Mounting on Quarter‐Turn
(Rotary‐Shaft) Actuators 22...............
Pneumatic Hookup Procedure for
On/Off Control Option 24......................
Vent 26.......................................
Communication Connections 26..................
Wireless Communications 26.....................
Basic Setup 28.................................
Using the Local User Interface 28................
Identifying Device Revision 29...............
Language Selection 29.....................
Quick Position 29..........................
Status 30.................................
Power 30...............................
™
667) 21.....................
Figure 1. TopWorx 4310 Wireless Position Monitor,
with On/Off Control Option
X0895
Network 30.............................
Calibrate 31............................
Using the Field Communicator 33................
Overview 33..............................
Configure 35.............................
Service Tools 46...........................
Accessing Features 53...........................
Trip Points and Deadband 53....................
Diagnostic Features 53.........................
Locate 57....................................
Maintenance 58................................
Instrument Troubleshooting 59.................
Replacing the Instrument 60....................
Instrument Removal 60.....................
Replacing the Magnetic
Feedback Assembly 61.......................
Replacing the Power Module 61.................
Removal 61...............................
Installation 61.............................
Resetting Power Module Variables 62.........
Component Maintenance—On/Off Control Option 63
Spool Valve and Pneumatic Gasket Removal 63.
Spool Valve and Pneumatic Gasket Installation 64
Pneumatic Interface and Gasket Removal 64...
Pneumatic Interface and Gasket Installation 65.
Filter Replacement 65......................
ON/OFF CONTROL OPTION
www.topworx.com
4310
February 2016
Instruction Manual
D103622X012
Contents (continued)
Parts 66.......................................
Repair Kits 66.................................
Replaceable Parts 66...........................
Introduction
Scope of Manual
This instruction manual includes specifications, installation, basic setup and configuration, and maintenance and
troubleshooting information for the TopWorx 4310.
This manual describes using the local interface or a Field Communicator to setup and calibrate the instrument.
Do not install, operate, or maintain a TopWorx 4310 without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If
you have any questions about these instructions, contact your Emerson Process Management sales office
proceeding.
before
Description
Valve position is sensed through the noncontact, linkageless feedback sensor. There are no moving linkages and the
4310 is physically separated from the valve stem through the use of a magnetic Hall effect sensor. A magnetic array is
mounted to the valve stem and the sensor is embedded in the 4310 housing. The sensor is electrically connected to
the printed wiring board to provide a travel feedback signal used in the control algorithm.
On/Off Control Option
The 4310 on/off controller relays a digital set point generated by a control host to deliver a discrete (open/closed)
control action to a valve actuator. Valve position feedback provides confirmation of the control action, as shown in
figure 2. The valve command is converted to a pneumatic output signal. The pneumatic output is connected to the
supply pressure, and depending on set point, will either open or close the valve. The output can be used with either
airtoopen or airtoclose and supports both single and doubleacting actuators. When a single-acting actuator is
used it is necessary to plug one of the output ports on the spool valve.
The on/off control device can also be configured as a snapacting controller. In this configuration, there is no feedback
signal for the controlled equipment. The state of the monitored process triggers a command to the controlled valve.
The control system is alerted to changes in the process and the valve command, but the control action remains in the
field instrument. The 4310 uses the position signal, switch thresholds, and snap-control mode setting to decide when
to open or close the valve. For example, in figure 3, when a high level in the storage tank is reached, the 4310 closes
the inlet valve. In directacting snap, high or open trip on the input causes the controlled valve to open, and low/closed
trip on the input causes the controlled valve to close. In reverseacting snap, high/open trip causes the controlled valve
to close, and low/closed trip causes the controlled valve to open.
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Instruction Manual
D103622X012
Figure 2. Control Operation—Wireless Automated Valve
CHANGE COMMAND
4310
February 2016
2
4
CONTROL SYSTEM HOST
1
5
WIRELESS NETWORK
GATEWAY
VALVE POSITION
FEEDBACK
COMMAND TO MAKE A VALVE CHANGE STARTS AT THE CONTROL SYSTEM HOST AND IS SENT TO THE GATEWAY.
THE GATEWAY ROUTES THE VALVE CHANGE COMMAND TO THE 4310.
THE 4310 ACTS ON THE VALVE COMMAND AND MAKES VALVE CHANGE.
THE 4310 MONITORS VALVE POSITION AND SENDS UPDATES TO THE GATEWAY.
THE GATEWAY PROVIDES CURRENT VALVE POSITION DATA TO CONTROL SYSTEM HOST. THE VALVE POSITION
FEEDBACK IS USED TO CONFIRM THAT THE REQUESTED ACTION “COMMAND” WAS PERFORMED.
Figure 3. Control Operation—Snap-Acting Control
PNEUMATIC
SUPPLY
4
3
3
CHANGE
COMMAND
RESULTS IN
VALVE CHANGE
CONTROL SYSTEM HOST
WIRELESS NETWORK
GATEWAY
FILL VALVE
THE 4310 MONITORS THE PROCESS POSITION (EXAMPLE: LIQUID LEVEL).
THE 4310 ACTS ON PROCESS POSITION CHANGES (EXAMPLE: HIGH LEVEL DETECTED)
AND CAUSES VALVE TO OPEN OR CLOSE. ACTION IS DETERMINED BY THE LOGIC IN THE 4310.
THE 4310 SENDS POSITION AND OUTPUT STATE UPDATES TO GATEWAY.
THE GATEWAY PROVIDES THE CURRENT PROCESS POSITION DATA AND VALVE OUTPUT
COMMAND TO THE CONTROL SYSTEM HOST.
1
INTEGRATED
LEVEL
SENSOR
2
TANK
3
4310
February 2016
Instruction Manual
D103622X012
Terminology
Local Interface—All 4310's come standard with a Liquid Crystal Display (LCD) and two (2) pushbuttons. The local
interface provides the capability to setup and calibrate the monitor.
Magnet Assembly—This is the feedback component that is mounted directly to the valve stem. It supplies a magnetic
field that is sensed by the 4310. This component is typically part of most mounting kit assemblies.
Specifications
Specifications for the 4310 are shown in table 1.
FCC Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
This product is an FCC approved device. Changes or modifications to the 4310 that are not expressly approved by the
party responsible for compliance may void your authority to operate the device.
WARNING
This product is intended for a specific temperature range and other application specifications. Failure to adhere to these
specifications could result in the malfunction of the product, property damage, or personal injury.
Educational Services
For information on available courses for the 4310, as well as a variety of other products, contact:
Emerson Process Management
Educational Services, Registration
Phone: +1-641-754-3771 or +1-800-338-8158
e‐mail: education@emerson.com
http://www.emersonprocess.com/education
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Instruction Manual
D103622X012
Table 1. Specifications
4310
February 2016
Available Mountings
J Quarter‐turn rotary‐shaft
J sliding‐stem or
J linear applications
Can also be mounted on other actuators that comply
with IEC 60534‐6‐1, IEC 60534‐6‐2, VDI/VDE 3845
and NAMUR mounting standards
Input Measurement (Valve or Process)
Stem Travel (linear movement)
Minimum: 2.5 mm (0.10 inch)
Maximum: 210 mm (8.25 inches)
Shaft Rotation (rotary movement)
Minimum: 45_
Maximum: 90_
Shaft Rotation (rotary movement, arced array)
Minimum: 13_
Maximum: 30_
Measurement Output
Discrete: on/off switches (2)
On/Off Control
Output Signal
Pneumatic signal as required by the actuator, up to
95% of supply pressure
Minimum Span: 3.1 bar (45 psig)
Maximum Span: 7 bar (101 psig)
Action: Single or Double Acting
Supply Pressure
Minimum: 3.1 bar (45 psig)
Maximum: 7 bar (101 psig)
Supply Medium
Air or Natural Gas
Supply medium must be clean, dry, and
non-corrosive. The supply air at the device should
have a dew point less than -20_C (-4_F).
Refer to ATEX and IECEx Special Conditions of Safe
Use on page 15 for additional information on use of
natural gas as supply medium.
Per ISA Standard 7.0.01
A maximum 40 micrometer particle size in the air
system is acceptable. Further filtration down to 5
micrometer particle size is recommended.
Lubricant content is not to exceed 1 ppm weight
(w/w) or volume (v/v) basis. Condensation in the air
supply should be minimized.
‐continued‐
Per ISO 8573-1
Maximum particle density size: Class 7
Oil content: Class 3
Pressure Dew Point: Class 3 or at least 10_C less than
the lowest ambient temperature expected
Air Consumption
(1)
4310
At 5.5 bar (80 psig) supply pressure:
0.036 m
3
/hr (1.27 scfh)
Pilot Valve Leakage
Maximum at 20_C: 8 ml/min (0.0003 scfm/min)
Maximum at -20_C: 800 ml/min (0.028 scfm/min)
Air Capacity / Flow Rate
Supply Pressure: 1.2 Cv
Connections (Optional)
Supply, Output Pressure, and Vent: 1/4 NPT
Wireless Set Point Command
IEC 62591 (WirelessHART) 2.4 GHz DSSS
Local User Interface
Liquid Crystal Display (LCD)
Two pushbuttons for navigation, setup, and
calibration
Communication Protocol
HART 7, IEC 62591 (WirelessHART)
Maintenance Port Communication Signal
Bell 202 Voltage Signaling: 1200 bps binary
phase-continuous Frequency-Shift-Keying (1220 Hz
mark, 2400 Hz space) superimposed on voltage level
Initial Dynamic Variable Assignments (Default)
Dynamic
Variable
Assignment
Primary (PV) Switch States Switch States Switch States
Secondary (SV) Set Point Set Point Switch States
Tertiary (TV) Cycle Counter Cycle Counter Cycle Counter
Quaternary (QV) Supply Voltage Supply Voltage Supply Voltage
Control Snap Control Monitor
DEVICE STRUCTURE
Refer to table 4 for a complete list of Device Variables
Wireless Communication Signal
2.4 GHz, DSSS, IEC 62591 (WirelessHART)
Maximum 10 dBm (10 mW) EIRP at 2.46 GHz
5
4310
February 2016
Table 1. Specifications (continued)
Instruction Manual
D103622X012
Wireless Classifications
Class A digital device, complies with part 15 of the
FCC Rules
Contains FCC ID: LW2RM2510
Contains IC: 2731A‐RM2510
Electromagnetic Compatibility
Meets EN 61326‐1:2013
Immunity—Industrial locations per Table 2 of
the EN 61326‐1 standard. Performance is
shown in table 2 below.
Emissions—Class A & B. Performance is shown in
table 3 below.
ISM equipment rating: Group 1, Class A & B
Vibration Testing
Meets or exceeds vibration levels specified in
ANSI/ISA 75.13.01 1996 (2007):
4 mm peak to peak at 5 Hz,
2 g from 15150 Hz, and
1 g from 150 2000 Hz
European Directive Information
This product complies with the following directives:
ATEX Directive (94/9/EC)
Electro Magnetic Compatibility (EMC) (2004/108/EC)
Radio and Telecommunications Terminal Equipment
Directive (R&TTE) (1999/5/EC)
Refer to Safety Instructions (D103022X012)
for the
Declaration of Conformity
Operating Temperature Limits
(2)(3)
Monitoring
Battery Power: -40 to 85_C (-40 to 185_F)
External Power: -40 to 80_C (-40 to 176_F)
LCD may not be readable below -20_C (-4_F)
With Pneumatic Output (On/Off Control):
-20 to 50_C (-4 to 122_F)
Storage Temperature Limits
(2)(3)
-40 to 70_C (-40 to 158_F)
Humidity Limits
10-95% Non‐Condensing Relative Humidity
Electrical Classification
CSA (C/US)— Intrinsically Safe
ATEX— Intrinsically Safe
IECEx— Intrinsically Safe
Refer to Hazardous Area Classifications and Special
Instruction for “Safe Use” and Installations in
Hazardous locations, starting on page 15, for
additional information
Other Classifications/Certifications
CUTR—Customs Union Technical Regulations
(Russia, Kazakhstan, Belarus, and Armenia)
INMETRO—National Institute of Metrology,
Quality and Technology (Brazil)
NEPSI—National Supervision and Inspection Centre
for Explosion Protection and Safety of
Instrumentation (China)
PESO CCOE—Petroleum and Explosives Safety
Organization - Chief Controller of Explosives (India)
TIIS—Technology Institution of Industrial Safety
(Japan)
Contact your Emerson Process Management sales
office for classification/certification specific
information
Electrical Housing
Type 4X, IP66 & IP67
IEC 61010 Compliance
Meets Pollution Degree 4
Adjustments
Zero and Maximum Span through local interface
Altitude Rating
Up to 2000 meters (6562 feet)
Temperature Sensitivity
0.06% change per degree C
6
Weight
Monitoring— 0.57 kg (1.25 lb)
On/Off Control— 1.6 kg (3.4 lb)
‐continued‐
Instruction Manual
D103622X012
Table 1. Specifications (continued)
4310
February 2016
Power Module
(3)
Update Rates
Standard —Lithium, non‐rechargeable
Power Module Limits
(4)
Standard— 5 years at update rate of 16 seconds or
For position feedback, temperature, and power
module voltage—selectable from 1 second to 1 hour;
1s, 2s, 4s, 8s, 16s, 32s, 1 to 60 minutes
longer with 3 additional devices communicating
through it
Extended‐Life— 10 years at update rate of 8 seconds
or longer with 3 additional devices communicating
through it.
Note: Sample rate for position feedback is normally
the same as the update rate. When using Report by
Exception reporting refer to Advanced Wireless
Reporting, on page 39, for additional information.
Shelf life— 10 years (radio off)
External Power (Optional)
12 - 28 volts DC
Construction Material
100 mA maximum operating current
Polarity Insensitive
Wire Size—14-20 gauge
1. Normal m3/hour - Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60_F and 14.7 psia.
2. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
3. Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements. Observe all warnings included with the power
module before installing, operating, storing, or shipping. Contact your Emerson Process Management sales office
4. When operating in temperatures between -10_C (14_F) and -20_C (-4_F) it is recommended that you use the extended power module, as power module life is impacted. The life expectancy of
an extended life power module used continually in the -10_C (14_F) and -20_C (-4_F) range is 3 years.
Housing: A03600 low copper aluminum alloy
Elastomers: nitrile, fluorosilicone
if additional information is needed.
Table 2. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level Performance Criteria
Electrostatic discharge (ESD) IEC 61000‐4‐2
Enclosure
DC Power
Performance criteria: +/- 2% of effect
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
2. Applicable to External Power option only.
Radiated EM field IEC 61000‐4‐3
Rated power frequency
magnetic field
Burst IEC 61000‐4‐4 2 kV (5/50 ns, 5 kHz) B
(2)
Conducted RF IEC 61000‐4‐6 10 Vrms (150 kHz to 80 MHz) A
IEC 61000‐4‐8 100 A/m @ 50 Hz & 60 Hz A
6 kV contact
8 kV air
80 to 1000 MHz @ 10 V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 10 V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 3 V/m with 1 kHz AM at 80%
B
A
(1)
Table 3. EMC Summary Results—Emissions
Port
Enclosure 30 to 230 EN 55011
Enclosure
NOTES:
The 4310 is considered as a Group 1 device.
Industrial, Scientific, and Medial (ISM) radio frequency (RF) equipment is rated according to its Group and Class as follows;
Group I - Equipment in which there is intentionally generated and/or used conductively coupled radio-frequency energy which is necessary for the internal functioning of the equipment itself.
Group II - Equipment in which radio-frequency energy is intentionally generated and/or used in the form of electromagnetic radiation for the treatment of material, and EDM and arc welding
equipment.
Class A - Equipment suitable for use in industrial and commercial environments
Class B - Equipment suitable for use in domestic environments
Frequency
Range (MHz)
230 to 1000 EN 55011
1000 to 3000
3000 to 6000
Basic Standard Emissions Level Given Rating
EN 55022
Group 1 Class A: 40 dB (μV/m) measured at 10 m distance
Group 1 Class B: 30 dB (μV/m) measured at 10 m distance
Group 1 Class A: 47 dB (μV/m) measured at 10 m distance
Group 1 Class B: 37 dB (
Group 1 Class B
50 dB (μV/m) measured at 3 m distance, peak limit not to exceed 70 dB (μV/m)
Group 1 Class B
54 dB (μV/m) measured at 3 m distance, peak limit not to exceed 74 db (μV/m)
μV/m) measured at 10 m distance
Class A & B
Class A & B
Class A & B
Class A & B
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4310
February 2016
Instruction Manual
D103622X012
Table 4. Device Variables
INDEX
1 Closed/Low Limit Switch CLOSED_TRIGGER Reports Closed/Low condition (1 = Tripped, 0 = Not Tripped)
2 Opened/High Limit Switch OPEN_TRIGGER Reports Opened/High condition (1 = Tripped, 0 = Not Tripped)
3 Temperature DEVICE_TEMPERATURE Electronics Module Temperature (Degrees C)
4 Supply Voltage BATTERY_VOLTAGE Power Supply Output (Volts DC)
5 Set Point (on/off control only) SET_POINT Set Point (1 = Closed, 2 = Open)
6 Switch States SWITCH_STATE
7 Last Close Stroke Time CLOSE_STROKE_TIME Time the on/off controller took to previously close the valve
8 Last Open Stroke Time OPEN_STROKE_TIME Time the on/off controller took to previously open the valve
9 Timestamp 0 MESSAGE_0_TIMESTAMP Timestamp of burst message 0
10 Timestamp 1 MESSAGE_1_TIMESTAMP Timestamp of burst message 1
11 Timestamp 2 MESSAGE_2_TIMESTAMP Timestamp of burst message 2
12 Opened/High Dwell OPEN_DWELL_TIME The time the state has been/previously was in the open state.
13 Closed/Low Dwell CLOSED_DWELL_TIME The time the state has been/previously was in the closed state.
14 Transition Dwell PARTIALLY_OPEN_DWELL_TIME The time the state has been/previously was in the partially open state.
15 Cycle Counter CYCLE_COUNTS Cycle counted by the device
243 Battery Life Remaining BATTERY_LIFE Estimated battery life remaining
244 PV % Range PERCENT_RANGE 0 (%)
245 Loop Current CURRENT Always Indeterminate (not a number) (mA)
INDEX
0 Discrete Switch State DISCRETE_SWITCH_STATE Current state of the switch variable
Discrete Set Point
1
(On/Off Control only)
1. 1410 gateway version 4.4.28 or later or 1420 gateway version 4.4.15 or later is required.
DD Published To Gateway
DD Published To Gateway
DEVICE VARIABLE
DISCRETE VARIABLES
DISCRETE_SET_POINT Target value for the controlled variable
(1)
Combines information in variables 1
and 2
DESCRIPTION
(0 = Part Open, 1 = Closed,
2 = Opened, 3 = Unknown,
4 = Mid, 5 = High, 6 = Low)
(days) - meaningless with
External Power option
DESCRIPTION
(6 = Closed, 17 = Opening,
18 = Closing, 46 = Opened
48 = Unknown, 52 = Part-Open,
53 = Mid, 54 = High, 55 = Low)
(4 = Close, 5 = Open,
6 = Closed, 46 = Opened)
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4310
February 2016
Installation
WARNING
Before mounting the 4310:
D Always wear protective clothing, gloves, and eyewear when performing any installation procedures to avoid personal
injury or property damage.
D If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
WARNING
The 4310 power module contains two primary lithiumthionyl chloride batteries. Under normal conditions of use, the
battery materials are selfcontained and are not reactive as long as the batteries and power module integrity are
maintained. Care should be taken to prevent mechanical, electrical, or thermal damage. DO NOT recharge, short-circuit,
disassemble, heat, or expose the power module to water. The batteries contain flammable materials and performing any of
the above actions could cause them to become damaged, ignite, or explode, resulting in personal injury or property
damage. Observe all warnings included with the power module before installing, operating, storing, or shipping the 4310.
Personal injury and property damage can result from fire or explosion if the power module is subjected to heat above
100_C (212_F). Power modules should be stored in a cool, dry and ventilated area; for maximum life, storage should not
exceed 30_C (86_F).
CAUTION
When installing components, proper means of electrostatic discharge protection is required. Failure to use a grounding
strap, or other means of electrostatic discharge protection can result in damage to the electronics.
WARNING
To avoid static discharge do not rub or clean the antenna with solvents.
The 4310 has two available power sources; a battery-sourced power module, or an external power source.
Note
A 4310 powered by a battery-sourced power module cannot be converted to a 4310 powered by an external power source. The
housing and electronics are not the same for a 4310 powered by a battery-sourced power module and a 4310 powered by an
external power source.
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4310
February 2016
Instruction Manual
D103622X012
Installing Standard and Extended Life Power Modules
There are two battery-sourced power options, standard life and extended life power modules. Refer to the power
module warning labels, shown in figure 4, to determine which power module you have. Refer to figure 5 when
installing.
Figure 4. Warning Labels from Power Module
GE57654X012
STANDARD LIFE POWER MODULE
Note
Default configuration is for a standard power module. If installing the extended life power module you must change the
configuration. Incorrect power module configuration will affect remaining days of life calculations. If using the Field
Communicator go to Configure, Manual Setup, Power Module, Reset Module Data. In AMS Device Manager go to Configure, Manual
Setup and select Reset Power Module Variables from the Power tab.
To install the power module:
1. Loosen the two instrument screws and open the cover.
2. Align the power module over the four banana plug connectors and insert on the main board.
3. Insert the four self-tapping screws into the corresponding female receptors on the cover/main board assembly and
tighten to a torque of 0.282 N•m (2.5 lbf•in) to ensure that the power module is secured properly.
4. If you are replacing the power module see the additional steps to reset the power module remaining life counter, in
the Resetting Power Module Variables procedure found on page 62.
5. Close the cover and tighten the instrument cover screws to a torque of 5.6 to 6.7 N•m (50 to 60 lbf•in).
GE57655X012
EXTENDED LIFE POWER MODULE
Installing Unit Supplied with External Power Option
Refer to figure 6 when installing the wiring.
1. Loosen the two instrument screws and open the cover.
WARNING
Select a cable gland that is rated for the environment of use (such as hazardous area, ingress protection and temperature).
Failure to use properly rated cable glands can result in personal injury or property damage from fire or explosion.
When installing the cable gland or conduit fitting minimize the amount of wires remaining in the housing cavity so they do
not get compressed or damaged when closing the cover in step 7.
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D103622X012
Figure 5. TopWorx 4310 with Battery Sourced Power Modules
4310
February 2016
PWR TERMINAL
COVER SCREWS
X0552-1
HART
TERMINALS
GND
TERMINAL
POWER
MODULE
BANANA PLUG CONNECTORS (4)
SELF TAPPING SCREWS (4)
2. Insert a user-supplied cable gland or conduit fitting into the housing.
3. Insert the wires through the cable gland/conduit fitting.
FILTER (2)
WARNING
Wiring connected to the External Power terminals should be rated for +100_C (212_F) max.
Failure to use properly rated wiring can result in personal injury or property damage from fire or explosion.
4. Connect the wires to the connections as shown in figure 6. The terminal and electronical connections are
polarity-insensitive; i.e., you can connect the positive or negative wire to either terminal screw.
5. As shown in figure 6, a ground terminal is available for connecting a safety ground. Make connections to this
terminal following national and local codes and plant standards.
6. Tighten the wiring terminal screws.
7. Close the cover and tighten the instrument cover screws to a torque of 5.6 to 6.7 N•m (50 to 60 lbf•in).
11
4310
February 2016
Figure 6. Installing Unit Supplied with External Power Option
HART
TERMINALS
COVER
SCREWS
X1028-2
ELECTRICAL
WIRING
CONNECTIONS
POWER
WIRES
CABLE GLAND
(USER-SUPPLIED)
Instruction Manual
D103622X012
GROUND TERMINAL
Network Setup
The 4310 should have wireless network parameters configured prior to becoming part of a wireless network. All
WirelessHART devices within a network have two network parameters that are the same; the Network ID and the Join
Key.
The 4310 is shipped with a pre‐configured Network ID of 1229 and a Join Key which is set to all zeros. Prior to being
installed these should be set to match the other devices on the network. These configuration changes can be made
using a 475 or 375 Field Communicator, AMS Wireless Configurator, or AMS Device Manager 10.5 and above.
Note
When the Smart Wireless Gateway is configured in an advanced security mode each device is required to have an individual join
key.
Using the Field Communicator
1. Verify the Field Communicator has a device description (DD) loaded for the 4310 Device Revision 4 (DD Revision 1
or later).
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Instruction Manual
D103622X012
Note
4310 DD's for the Field Communicator are available for download at:
http://www2.emersonprocess.com/en-US/brands/fieldcommunicator/475FC/Pages/SysSoftDDs.aspx
Note that there may be a delay in posting new DD's to this site.
The above link is for the English website. Go to http://www2.emersonprocess.com/Pages/worldwide.aspx to access a specific
country or regional website.
4310
February 2016
2. Obtain the Network ID and Join Key from the gateway via web interface. Go to Setup and select Network. The
Network ID will be shown. Select Yes to see the Join Key.
3. Open the cover of the 4310 and attach the Field Communicator leads to the 4310 HART terminals (see figure 5
or 6).
4. Select Online, Overview, and Join Device to Network to enter the network parameter settings (see figure 24 for the
Overview menu tree).
5. Remove the leads from the 4310 and close the cover. Tighten the instrument cover screws to a torque of 5.6
to 6.7 N•m (50 to 60 lbf•in).
6. Install the 4310 on monitored equipment and/or verify the gateway.
Note
1410 gateway version 4.4.28 or later or 1420 gateway version 4.4.15 or later is required.
Using AMS Wireless Configurator or AMS Device Manager (Using a HART Modem)
1. Verify that AMS has a device description (DD) loaded for the 4310 Device Revision 4 (DD Revision 1 or later).
Note
4310 DD's for AMS are available for download at:
http://www2.emersonprocess.com/en-US/documentation/deviceinstallkits/Pages/deviceinstallkitsearch.aspx
Note that there may be a delay in posting new DD's to this site.
The above link is for the English website. Go to http://www2.emersonprocess.com/Pages/worldwide.aspx to access a specific
country or regional website.
2. Obtain the Network ID and Join Key from the gateway via web interface.
3. Open the cover of the 4310 and attach the HART modem leads to the HART terminals (see figure 5 or 6).
4. In AMS select the device that is connected to the HART modem.
5. Go to Configure, Guided Setup, Wireless to configure network membership (see figure 7). Select Join Device to
Network and enter the network parameter settings.
13
4310
February 2016
Figure 7. Wireless Setup
GUIDED SETUP
CONFIGURE
Instruction Manual
D103622X012
JOIN DEVICE TO NETWORK
CONFIGURE
PUBLISHING
There are three burst messages that can be configured. Each can have its own content, one of 5 trigger modes, and a
range of update rates. Burst messages may be set to default values or tailored to your application in Configure
Publishing. Refer to Broadcast Information on page 37 for additional information on burst configuration.
6. Remove the leads from the 4310 and close the cover. Tighten the instrument cover screws to a torque of 5.6
to 6.7 N•m (50 to 60 lbf•in).
7. Install the 4310 on monitored equipment and/or verify the gateway.
Note
1410 gateway version 4.4.28 or later or 1420 gateway version 4.4.15 or later is required.
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Instruction Manual
D103622X012
4310
February 2016
Hazardous Area Classifications and Special Instructions for “Safe Use” and
Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring
requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may
override, the standard installation procedures. Special instructions are listed by approval.
Note
This information supplements the nameplate markings affixed to the product.
Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales
office for approval/certification information not listed here.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion,
and area re‐classification.
CSA (C/US)
Intrinsically Safe
Monitor Version
Battery Sourced Power Module w/out Pneumatic Output External Power w/out Pneumatic Output
Ex ia Intrinsically Safe Ex ia Intrinsically Safe
Class I, Division 1 GP ABCD T3/T4/T5 Class I, Division 1 GP ABCD T5(Tamb ≤ 80_C)
Ex ia IIC T3/T4/T5 Ex ia IIC T5 (Tamb ≤ 80_C)
Class I Zone 0 AEx ia IIC T3/T4/T5 Ga Class I Zone 0 AEx ia IIC T5(Tamb ≤ 80_C) Ga
Install per control drawing GE59530 as shown Install per control drawing GE59530 as shown
in figure 8 and 9 in figure 8 and 10
Enclosure: Type 4X, IP66 & IP67 Enclosure: Type 4X, IP66 & IP67
T3(Tamb ≤ 85_C), T4(Tamb ≤ 75_C), T5(Tamb ≤ 40_C) Temperature Range: -40_C to 80_C
Temperature Range: -40_C to 85_C
Control Version
Battery Sourced Power Module with Pneumatic Output External Power with Pneumatic Output
Ex ia Intrinsically Safe Ex ia Intrinsically Safe
Class I, Division 1 GP ABCD T4/T5/T6 Class I, Division 1 GP ABCD T5
Ex ia IIC T4/T5/T6 Ex ia IIC T5
Class I Zone 0 AEx ia IIC T4/T5/T6 Ga Class I Zone 0 AEx ia IIC T5 Ga
Install per control drawing GE59530 as shown Install per control drawing GE59530 as shown
in figure 8 and 9 in figure 8 and 10
Enclosure: Type 4X, IP66 & IP67 Enclosure: Type 4X, IP66 & IP67
T4(Tamb ≤ 50_C), T5(Tamb ≤ 46_C), T6(Tamb ≤ 31_C) T5(Tamb ≤ 50_C)
Temperature Range: -20_C to 50_C Temperature Range: -20_C to 50_C
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4310
February 2016
Instruction Manual
D103622X012
ATEX II 1 G
IECEx
Intrinsically Safe
Monitor Version
Battery Sourced Power Module w/out Pneumatic Output External Power w/out Pneumatic Output
Ex ia IIC T3/T4/T5 Ga Ex ia IIC T5 Ga
Install per control drawing GE59530 Install per control drawing GE59530
as shown in figure 8 and 9 as shown in figure 8 and 10
Enclosure: Type 4X, IP66 & IP67 Enclosure: Type 4X, IP66 & IP67
T3(Tamb ≤ 85_C), T4(Tamb ≤ 75_C), T5(Tamb ≤ 40_C) T5(Tamb ≤ 80_C)
Temperature Range: -40_C to 85_C Temperature Range: -40_C to 80_C
Control Version
Battery Sourced Power Module with Pneumatic Output External Power with Pneumatic Output
Ex ia IIC T4/T5/T6 Ga Ex ia IIC T5 Ga
Install per control drawing GE59530 Install per control drawing GE59530
as shown in figure 8 and 9 as shown in figure 8 and 10
Enclosure: Type 4X, IP66 & IP67 Enclosure: Type 4X, IP66 & IP67
T4(Tamb ≤ 50_C), T5(Tamb ≤ 46_C), T6(Tamb ≤ 31_C) T5(Tamb ≤ 50_C)
Temperature Range: -20_C to 50_C Temperature Range: -20_C to 50_C
ATEX Special Conditions of Use
The apparatus shall not be subjected to mechanical impacts or friction.
The piezo valve can be used with natural gas as control fluid provided that no gas-air mixtures are present in the
pressure system.
HART communication terminals (WP1-WP2) must be only connected to certified intrinsic safety equipment and this
combination must be compatible regarding intrinsic safety rules.
Battery Sourced Power Module:
The apparatus can only be powered with a module type GE57654X012 or GE57655X012
External Power:
The apparatus may be powered externally via external power module GE61615X012
IECEx Special Conditions of Use
The apparatus shall not be subjected to mechanical impacts or friction.
The piezo valve can be used with natural gas as control fluid provided that no gas-air mixtures are present in the
pressure system.
Apparatus connection:
D The HART COMM terminals (WP1-WP2) can be only connected to intrinsically safe certified equipment.
D The external power module (J5) can be only connected to associated intrinsically safe certified equipment.
These combinations must be compatible regarding intrinsic safety rules.
Battery Sourced Power Module:
The apparatus can only be powered with a module type GE57654X012 or GE57655X012
External Power:
The apparatus may be powered externally via external power module GE61615X012
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Instruction Manual
D103622X012
4310
February 2016
Figure 8. Installation Drawing Notes; See Figure 9 for Battery Module Assembly & Figure 10 for External Power Option
INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE.
BARRIERS MUST BE CONNECTED PER MANUFACTURE'S INSTALLATION INSTRUCTIONS.
INTRINSICALLY SAFE APPARATUS MAY BE CONNECTED TO ASSOCIATED APPARATUS NOT SPECIFICALLY
EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Ui) AND
THE CURRENT (Ii) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE
VOLTAGE (Uo) AND CURRENT (Io) DEFINED BY THE ASSOCATED APPARATUS. IN ADDITION, THE SUM OF
THE MAXIMUM UNPROTECTED CAPACITANCE (Ci) AND INDUCTANCE (Li) OF EACH INTRINSICALLY SAFE
APPARATUS, AND THE INTERCONNECTING WIRING, MUST BE LESS THAN THE ALLOWABLE CAPACITANCE (Co)
AND INDUCTANCE (Lo) DEFINED BY THE ASSOCIATED APPARATUS. IF THESE CRITERIA ARE MET, THEN THE
COMBINATION MAY BE CONNECTED.
FORMULAS Ui > Uo
Ii > Io
Ci + Ccable < Co
Li + Lcable < Lo
Pi > Po
RESISTANCE BETWEEN BARRIER GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM.
IF HAND-HELD COMMUNICATOR OR MULTIPLEXER IS USED, IT MUST BE APPROVED WITH ENTITY
PARAMETERS AND INSTALLED PER THE MANUFACTURER'S CONTROL DRAWING.
WARNING
THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE
A POTENTIAL RISK OF IGNITION BY IMPACT OR FRICTION. AVOID IMPACT AND FRICTION
DURING INSTALLATION AND USE TO PREVENT RISK OF IGNITION.
GE59530-B, sheet 1
Figure 9. Installation Drawing for Battery Module Assembly; See Notes in Figure 8
HAZARDOUS LOCATION NON-HAZARDOUS LOCATION
INTRINSICALLY SAFE
CLASS I DIV 1 GP ABCD
CLASS I, ZONE 0 GP IIC
HART COMM TERMINALS
WP1/WP2
BATTERY
MODULE
ASSEMBLY
MAIN BOARD
ASSEMBLY
4310 POSITION MONITOR
HART COMM TERMINALS
(BATTERY MODULE - WP1 / WP2)
Ui = 6.0 V
Ii = 5 mA
Pi = 30 mW
Ci = 2.5 nF
Li = 0 mH
Uo = 6.0 V
Io = 14 mA
Po = 84 mW
Co = 39 mf
Lo = 150 mH
HAND HELD
GE59530-B, sheet 1
17
4310
February 2016
Figure 10. Installation Drawing for External Power Option; See Notes in Figure 8
HAZARDOUS LOCATION NON-HAZARDOUS LOCATION
INTRINSICALLY SAFE
CLASS I, DIV 1 GP ABCD
CLASS I, ZONE 0 GP IIC
HART COMM TERMINALS
WP1/WP2
POWER TERMINAL
(J5)
4310 POSITION
MONITOR
POWER TERMINAL
Ui = 28 VDC
Ii = 100 mA
Pi = 1 W
Ci = 78 nF
Li = 2.63 mH
HART COMM TERMINALS
(WP1 / WP2)
Ui = 6.0 V
Ii = 5 mA
Pi = 30 mW
Ci = 2.5 nF
Li = 0 mH
POWER
Uo = 6.0 V
Io = 14 mA
Po = 84 mW
Co = 39 μf
Lo = 150 mH
(J5)
Instruction Manual
D103622X012
I.S APPROVED
BARRIER
GE59530-B, sheet 2
HAND HELD
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Instruction Manual
D103622X012
4310
February 2016
Valve / Actuator Mounting
The following procedures are general guidelines you should consider when mounting the 4310. See the instructions
that come with the mounting kit for detailed information on mounting the 4310 to a specific actuator model.
Note
All mounting materials should be non-ferrous. Ferrous materials are magnetic and may affect feedback.
The feedback system for the 4310 utilizes a magnetic field for true linkage‐less, non‐contacting position
measurement. In order to prevent inadvertent stem movement while the instrument is in operation, magnetic tools
(such as a magnetic‐tipped screwdriver) should not be used.
CAUTION
The magnet material has been specifically chosen to provide a long‐term stable magnetic field. However, as with any
magnet, care must be taken when handling the magnet assembly. Another high powered magnet placed in close proximity
(less than 25 mm) can cause permanent damage. Potential sources of damaging equipment include, but are not limited to:
transformers, DC motors, stacking magnet assemblies.
CAUTION
General Guidelines for use of High Power Magnets
Use of high power magnets in close proximity to this instrument should be avoided.
Use of Magnetic Tools
D Magnetic Tip Screw Drivers – Magnetic tip screw drivers can be used to work on the 4310.
However, they should not be brought in close proximity to the magnet assembly (located
at the back of the instrument) during process operations.
Note
As a general rule, do not use less than 50% of the magnet assembly for full travel measurement. Performance will decrease as the
assembly is increasingly subranged.
The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the Hall sensor
(on the back of the 4310 housing) has to remain within this range throughout the entire valve travel. See figure 11.
The linear magnet assemblies are symmetrical. Either end may be up.
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4310
February 2016
Instruction Manual
D103622X012
Figure 11. Travel Range
VALID TRAVEL
RANGE
25 mm (1 INCH)
SHOWN
MAGNET
ASSEMBLY
(ATTACHED TO
X0543
VALVE STEM)
There are a variety of mounting brackets and kits that are used to mount the 4310 to different actuators. However,
despite subtle differences in fasteners, brackets, and connecting linkages, the procedures for mounting can be
categorized as follows:
D Linear or sliding‐stem actuators with up to 210 mm (8.25 inch) travel
D Rotary actuators with travel up to 90 degrees
D Device-specific applications for rotary actuators requiring 13 to 30 degree rotation
See figure 12 for the different travel feedback magnet assemblies.
Figure 12. Magnet Assemblies
Y
B
ROTARY
LINEAR
7, 19, OR 25 mm
(1/4, 3/4, OR 1 INCH) ASSEMBLY
38, 50, 100, OR 210 mm
(1-1/2, 2, 4, OR 8-1/4 INCH) ASSEMBLY
NOTE: VALID TRAVEL RANGE INDICATED BY WHITE ARROWS
TRAVEL UP TO 90 DEGREES
LINEAR
13 TO 30 DEGREE ROTATION
ARCED
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4310
February 2016
Sliding‐Stem (Linear) Actuators (e.g. Fisher 667)
Before mounting, verify that linear travel is greater than one‐half and not more than the maximum recommended
travel of the feedback kit.
1. Attach the mounting bracket to the actuator.
2. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners
because fine adjustment is required.
CAUTION
Do not install a magnet assembly that is shorter than the physical travel of the actuator. Loss of control will result from the
magnet assembly moving outside the range of the index mark in the feedback slot of the 4310 housing.
3. Center the magnet assembly inside the retaining slot 5.7 mm (0.22 inch) away from the bottom base of the
housing as measured from the center of the assembly bolt holes to the base of the housing (see figure 13).
4. Align the magnet assembly as shown in figure 13.
5. Tighten the fasteners.
6. Mount the 4310 to the mounting bracket, using the mounting bolts. Any of the mounting holes may be used for
linear actuators. See figure 14.
7. Once the instrument is mounted perform the local interface calibration procedure, as described on page 31. Verify
the magnet assembly position through the entire travel range before putting into service.
Figure 13. Mounting—Sliding‐Stem Magnet Assembly
MOUNTING FACES
MAGNET
MOUNTING
FACES
5.7 $ 2.0
(0.22 $ 0.08)
BASE OF
HOUSING
ASSEMBLY
BOLT
ON/OFF
CONTROL OPTION
GE59830
mm
(INCH)
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4310
February 2016
Instruction Manual
D103622X012
Figure 14. Housing and Mounting for Linear and
Quarter‐Turn Actuators
OPTIONAL
MOUNTING
HOLES
ON/OFF CONTROL OPTION
NOTE: ANY OF THE MOUNTING HOLES
MAY BE USED FOR LINEAR ACTUATORS
X0545
MOUNTING HOLES FOR
ROTARY NAMUR, M6
Figure 15. For Rotary‐Shaft Actuators (Typical
Mounting Bracket)
ROTARY
MOUNTING
BRACKET
X0572
ON/OFF
CONTROL
OPTION
Guidelines for Mounting on Quarter‐Turn (Rotary‐Shaft) Actuators
The 4310 can be mounted to any quarter‐turn (rotary‐shaft) actuator, as well as those that comply with the NAMUR
guidelines. A mounting bracket and associated hardware are required. Refer to figure 15.
Before mounting, verify the rotary motion is 45 to 90 degrees of rotation.
1. Stroke the actuator to one end of its travel.
2. Attach the magnet assembly to the actuator shaft, as shown in figure 16. Position the magnet assembly 19.5 mm
(0.77 inch) away from the bottom base of the housing as measured from the base of the assembly to the base of the
housing. If the actuator is stroked all the way to the left or counterclockwise, attach the magnet assembly so it
points to the antenna (upper left corner of the instrument). If the actuator is stroked all the way to the right or
clockwise, attach the magnet assembly so it points to the upper right corner of the instrument. See figure 17.
Note
When the actuator is at its travel limits the magnetic array must always be at a 45 degree angle, regardless of the orientation of the
4310.
3. Install the mounting bracket on the actuator.
4. Attach the 4310 to the mounting bracket using the 4 mounting bolts, as shown in figure 15.
5. Check for clearance between the magnet assembly and the positioner feedback slot.
6. Stroke the actuator and make sure that the magnet assembly is centered in the slot throughout the entire range of
rotation.
7. Once the instrument is mounted perform the local interface calibration procedure, as described on page 31. Verify
that the magnet assembly remains centered throughout the entire rotating range.
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Instruction Manual
D103622X012
Figure 16. Mounting—Rotary Magnet Assembly
MOUNTING FACES
MOUNTING FACES
19.5 $ 0.8
(0.77 $ 0.03)
BASE OF
HOUSING
GE59831
MAGNET
ASSEMBLY
mm
(INCH)
4310
February 2016
ON/OFF
CONTROL OPTION
Figure 17. Magnet Assembly Orientation
ORIENTATION
AT ONE TRAVEL
EXTREME
ORIENTATION
AT MID‐TRAVEL
(FLATS PARALLEL
TO 4310 HOUSING
CHANNEL)
ORIENTATION
AT THE OTHER
TRAVEL EXTREME
W8836‐1A
W8836‐1B
NOTES:
1 IF THE ACTUATOR IS STROKED ALL THE WAY TO THE RIGHT OR CLOCKWISE, ATTACH THE
MAGNET ASSEMBLY SO IT POINTS TO THE UPPER RIGHT CORNER OF THE INSTRUMENT,
2 IF THE ACTUATOR IS STROKED ALL THE WAY TO THE LEFT OR COUNTERCLOCKWISE, ATTACH
THE MAGNET ASSEMBLY SO IT POINTS TO THE ANTENNA (UPPER LEFT CORNER OF THE INSTRUMENT).
1
2
MOUNTING BRACKET
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February 2016
Instruction Manual
D103622X012
Pneumatic Hookup Procedures for On/Off Control Option
WARNING
To avoid personal injury or property damage resulting from bursting of parts, do not exceed maximum supply pressure.
Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and
appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of
the following: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation,
and the removal of any ignition sources. For information on remote venting of this controller, refer to page 26.
Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not
clean, dry, oil‐free, and noncorrosive. While use and regular maintenance of a filter that removes particles larger than 40
micrometers in diameter will suffice in most applications, check with an Emerson Process Management field office and
industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or
filter maintenance.
WARNING
When using natural gas as the supply medium the following also applies:
D When disconnecting any of the pneumatic connections or any pressure retaining part, natural gas will seep from the
unit and any connected equipment into the surrounding atmosphere. Personal injury or property damage may result if
natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures
may include, but are not limited to, one or more of the following: ensuring adequate ventilation and the removal of any
ignition sources.
D The 4310 does not incorporate explosive fluid and/or process seals. Follow appropriate local, regional, and national
codes for installation of these types of products when using natural gas as the supply medium.
Supply pressure medium must be clean, dry, and noncorrosive and meet the requirements of ISA Standard 7.0.01 or
ISO 8573-1. A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5
micrometer particle size is recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v)
basis. Condensation in the supply medium should be minimized.
Use of a 67CFR filter regulator with standard 5 micrometer filter, or equivalent, to filter and regulate supply air should
suffice in most applications. Supply connections are 1/4 NPT.
Prior to connecting the supply air to the spool valve, flush the system to remove any debris or contaminates.
4-Way Spool Valves
The spool valve is a 5 port, 4-way valve driven by an internally mounted pilot. Refer to figure 18 for spool valve supply
and work port locations and installation options.
CAUTION
Failure to install the supplied vents in the exhaust ports (ports 3 and 5) can result in damage to the seals.
Never plug, block or restrict port 5 as any blockage or restriction may cause an internal pressure buildup inside the
enclosure, resulting in damage to the housing gasket.
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Instruction Manual
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4310
February 2016
Install the supplied vents in the exhaust ports (ports 3 and 5) to prevent debris from falling into the spool valve. Apply a
general purpose instant sealant to pipe threads and fittings. A flow control, such as a needle valve, may be used in Port
3, but should never be used in Port 5. To achieve IP67 protection remote venting of ports 3 and 5 is required.
Figure 18. 4-Way Spool Valve Installation
EXHAUST OF PORT 4
(WHEN ACTUATOR OPENS)
SUPPLY
1
ALWAYS INSTALL
VENTS (SUPPLIED)
EXHAUST OF PORT 2
(WHEN ACTUATOR CLOSED)
5 1 3
4 2
PORT TO
ACTUATOR CLOSE
5 1 3
4 2
FAIL LAST POSITION
PORT TO
ACTUATOR OPEN
ALWAYS INSTALL
VENTS (SUPPLIED)
SUPPLY
PORT TO CLOSE PORT TO OPEN
DOUBLE-ACTING ACTUATORS SPRING RETURN ACTUATORS
NOTE:
1 THE DD POINTS TO THE PILOT VALVE PORTS AND NOT SPECIFICALLY TO THE
SPOOL VALVE PORTS.
PLUG
SUPPLY
PORT TO OPEN/CLOSE
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February 2016
Instruction Manual
D103622X012
Vent
WARNING
Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent
opening is open and free of debris to prevent pressure buildup under the cover.
WARNING
This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non‐hazardous
(non‐classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a
safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area
re‐classification.
When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon
the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations.
Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area
re‐classification.
Vent line piping should comply with local and regional codes and should be as short as possible with a minimum inside
diameter of 12.7 mm (1/2‐inch) and few bends to reduce case pressure buildup.
To remotely vent the exhaust or to achieve IP67 protection, connect tubing and 1/4 NPT fittings to spool valve ports 3
and 5. Connect tubing and 1/2NPT fitting to case vent port.
Communication Connections
Convenient termination points are located inside the front cover, as shown in figure 5. The polarity-insensitive
connection pins provide access to the Maintenance Port defined in the WirelessHART specifications.
Wireless Communications
Devices in a WirelessHART network are time synchronized and send their data to the gateway at selectable update
rates. The update rates of the device have an effect on the number of devices that the gateway can service. For
example, if each device sent an update once per minute the gateway could support 100 devices.
Battery powered devices conserve energy by only sensing and transmitting data at the selectable update rate.
The faster the update rate the shorter the life span of a power module. Figures 19, 20, 21, and 22 show the correlation
between power module life and update/sample rate, the number of sub-devices, temperature, and actuations,
respectively.
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Instruction Manual
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4310
February 2016
Figure 19. Update Rate Impact on Power Module
Life; On/Off Control and Monitoring
12
10
8
6
4
2
POWER MODULE LIFE (YEARS)
0
110
UPDATE RATE (SECONDS)
NOTE: THREE SUB-DEVICES ARE ASSUMED,
CONSTANT TEMPERATURE OF 22_C (72_F).
100 1000
STANDARD
EXTENDED
10000
Figure 21. Temperature Effects on Power Module
Life; On/Off Control and Monitoring
12
10
8
6
4
2
POWER MODULE LIFE (YEARS)
0
-40 -15 10 35 60
TEMPERATURE (_C)
NOTE: THREE SUB-DEVICES ARE
ASSUMED WITH 60 SECOND UPDATE RATE.
ON/OFF CONTROL; 100 ACTUATIONS PER DAY.
ON/OFF CONTROL
STANDARD
EXTENDED
MONITORING
STANDARD
EXTENDED
85
Figure 20. Number of Sub-Devices Impact on Power
Module Life; Monitoring
12
10
8
6
4
2
POWER MODULE LIFE (YEARS)
0
0
5
NUMBER OF SUB-DEVICES
10 15
16
Figure 22. Effect of Actuations on Power Module Life;
On/Off Control
12
10
8
6
4
2
POWER MODULE LIFE (YEARS)
0
1 10 100 1000
10000
NUMBER OF ACTUATIONS PER DAY
NOTE: 60 SECOND UPDATE RATE, CONSTANT
TEMPERATURE OF 22_C (72_F).
STANDARD
EXTENDED
NOTE: THREE SUB-DEVICES ARE ASSUMED,
60 SECOND UPDATE RATE, CONSTANT
TEMPERATURE OF 22_C (72_F).
STANDARD
EXTENDED
Continuous updates is the default communication method for the selected device variable; the device sends the data
to the gateway at every update period, whether the data has changed or not. However, the 4310 can also be
configured to allow position feedback sampling at faster than the default update rate and to send data only when the
measured variable has changed. This is useful in certain applications; for example, when used with relief valve
27
4310
February 2016
monitoring. When using the standard and extended life battery sourced power modules, sample rates can be set to as
fast as 0.5 second sampling. When using the external power option, the sampling rate is set to approximately 20 times
per second.
Note
Faster than publish rate sampling can only be configured when at least one of the three burst messages is being triggered.
Refer to Advanced Wireless Reporting (Report By Exception and Delayed Trigger Reporting) on page 39 for additional
information on faster sampling.
Consult the Emerson Smart Wireless Gateway information for details on network size, available at
http://www2.emersonprocess.com/en-US/brands/rosemount/Wireless/Wireless-Gateways/Pages/index.aspx
Instruction Manual
D103622X012
Basic Setup
Using the Local User Interface
CAUTION
When accessing the pushbuttons or terminals proper means of electrostatic discharge protection is required. Failure to
provide appropriate protection can cause the device to malfunction.
The primary function of the local user interface is for calibration. However, information for checking the status of the
device, as well as the connected equipment or valve, is also available through the local user interface.
Note
The valve must move from open to closed, or vice versa, in order for the 4310 to be calibrated. Attempting to calibrate the device
without moving the valve will result in the action being discarded. The operation of the device will be unchanged.
The calibration function of the local user interface can be locked out from the HART master for security purposes.
The two buttons on the LCD display (see figure 23) are used to activate the display when the LCD is in the sleep state
(blank or off). The buttons can be pressed alone or simultaneously. The Emerson logo will display when the LCD is
activated from a HART “squawk” command. Refer to Locate on page 57 for additional information.
When navigating the interface the left button is generally used to “SELECT” or take an action, the right button is used
to go to the “NEXT” option. Refer to figure 23 for the local interface flow chart.
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Instruction Manual
D103622X012
Figure 23. Local Interface Flow Chart
4310
February 2016
SLEEP
QUICK POSITION
left
Power
Voltage
Life
left
right
left
Network
right
right
left
Network ID
right
3
Join Status
Set Point
right
right
Tag
right
Calibration
Position
W9639
LEFT
NOTE:
1 ONLY AVAILABLE FOR ON/OFF CONTROL.
2 PRESS THE LEFT BUTTON TO ACCESS MANUAL CALIBRATION FOR THE 4310 WITH MONITORING OPTION.
3 THE LIFE MENU DOES NOT APPEAR WHEN THE EXTERNAL POWER OPTION IS INSTALLED.
RIGHT
LOGOSTATUS LANGUAGE
squawk
Auto
Calibrate
Calibrate
left
left
1
Feedback
right
2
right
Manual
Calibration
left
Open or
Closed First
Set open
Set closed
Apply
Result
Output
left
Mode
Toggle Valve
right
Output
left
Toggle
both
1
1
Valve
Identifying Firmware Revision
To identify the firmware revision when the device is in the sleep state, press the right button.
Language Selection
Pressing both buttons activates the language selection menu. Press the right button “NEXT” to scroll to the desired
language, then press the left button to “SELECT” the language.
Quick Position
Pressing the left button only when the screen is in the sleep state activates the QUICK POSITION display. The position
of the valve (OPEN, PARTIALLY OPEN, and CLOSED) is shown. The display will turn off automatically after 4 seconds.
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Status
Pressing the right button only activates the STATUS menu. The STATUS menu contains information about the device,
including the status of the power module, network operating parameters, including Set Point for on/off control, and
the state of the network interface. It also allows device calibration.
Power
The power status menu is entered from the STATUS menu by pressing SELECT. Press SELECT to see the voltage of the
power module. Press NEXT to display the estimated remaining life of the power module.
Note
The remaining life value of the power module is an estimate. The life span of the power module is affected by many operating
conditions, including: Power module type. The update or burst rate of the 4310. The number of devices operating through this
device to the gateway and their update or burst rates. Network changes causing more or less traffic through the device; for
example, a failure in another wireless device in the mesh network, resulting in re‐routing, forcing more traffic through the device.
Temperature extremes (both high and low) will also affect the life span of the power module.
The Life menu is not available when the External Power option is installed.
From the power module life display, press NEXT to go back to the Power menu. Press NEXT to enter the Network
menu.
Network
Access the Network screen by pressing the right button (STATUS), the left button (SELECT), and then the right button
(NEXT) again.
Press SELECT to display the NETWORK ID configured in the device. Press NEXT to show the current network
operational state:
SEARCHING—the device is waiting to detect the presence of a wireless network with the same Network ID and join
key.
NEGOTIATING—the presence of a wireless network with the same network parameters has been detected and the
device is attempting to join the network.
CONNECTED—the device has detected the presence of a wireless network with the same network parameters and
has successfully joined the network.
OPERATIONAL—the device is operating within a wireless network.
DISCONNECTED—the device has become disconnected from the wireless network.
IDLE—the device has been instructed by a HART command not to attempt to participate in a wireless network.
Press NEXT to return to the Network menu.
Press the NEXT in the Network menu to see the TAG of the device. Press NEXT to view the Set Point for devices with the
on/off control option. Press the right button to view the current position of the valve or monitored equipment.
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4310
February 2016
Press the right button to return to the STATUS menu.
Press NEXT while in the STATUS menu to access the CALIBRATE menu.
Calibrate
To access the Calibration menu with on/off control press the right button to access the STATUS menu, then the left
button (NEXT), then the right button (SELECT). Press the right button from the STATUS menu to access the Calibration
menu when using the monitoring option.
WARNING
During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of
pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the
process fluid.
Note
You cannot change the valve set point (i.e. open to closed) when the instrument is in snap-acting mode. This is because the
position signal from the monitored equipment is used to change the state of a different valve. Refer to figure 3 on page 3.
Manual calibration of the output is required when in snap-acting mode.
Auto Calibration (On/Off Control)
Press the left button to access AUTO calibration. This is used with On/Off Control to calibrate the pneumatic output.
Press the right button (OK) when prompted to move the valve. This will set the pneumatic output. The next display
instructs you to select the current state; push the left button to select open and the right button to select closed.
When prompted press NEXT to return to the CALIBRATE menu.
Note
If it takes longer than 5 minutes to move the valve in each direction during Auto Calibration, Manual Calibration will need to be
performed. A normal auto calibration moves from Open > Closed > Open > Closed, and may take up to 20 minutes.
Manual Calibration
Press the right button to access MANUAL calibration with on/off control. Press the left button to access MANUAL
calibration with monitoring option.
Feedback— For on/off control press the left button for FEEDBACK calibration. For monitoring press SELECT.
This will allow you to select the first calibration point to be used, either open or closed. Push the left button to select
open and the right button to select closed. For monitoring only, the next display instructs you to set the valve or
monitored piece of equipment in either the open or closed location, depending on the first calibration point chosen.
Once set in position, use the left button to toggle the recording position to MARKED. MARKED indicates that the
location has been recorded; UNMARKED indicates that position has not been recorded. After the first position has
been MARKED press NEXT to select the second calibration point (it will be the opposite of the first calibration point).
Use the left button to toggle the recording position to MARKED. Press NEXT to enter the APPLY menu. Select YES to
apply the changes. When prompted press NEXT to return to the CALIBRATE menu.
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4310
February 2016
Note
During the manual calibration procedure, the valve is moved to one position and MARKED. The valve is then moved to other end of
travel or rotation and the second position is recorded (MARKED). Earlier calibration points can be used or discarded.
Applying calibration points without changing the valve position will result in the calibration attempt being unused or discarded.
Instruction Manual
D103622X012
Output (On/Off Control)
Press the right button to access OUTPUT calibration. Press the left button (OK) when prompted to move the valve. This
will set the pneumatic output action to the valve movement direction. The next display instructs you to select the
current state; push the left button to select open and the right button to select closed. When prompted press NEXT to
return to the CALIBRATE menu.
When calibration is complete, the calibration status will be displayed:
SUCCESS—indicates that the calibration procedure was successful.
SPAN HI—indicates that a problem with the high end of travel or rotation was observed. Check the mounting and
magnet assembly placement and re‐attempt calibration.
SPAN LO—indicates that a problem with the low end of travel or rotation was observed. Check the mounting and
magnet assembly placement and re‐attempt calibration.
ERROR SPAN— indicates that the distance between the two marked endpoints was too small to provide a reliable
calibration. See table 5 on page 60 for troubleshooting help.
D Check the mounting and magnet assembly placement and re-attempt calibration.
D When using the rotary magnet assembly ensure that the magnet does not go perpendicular to the positioner
feedback slot.
FAILED— indicates that Auto Calibration failed, most likely because the valve failed to move or did not settle in time;
settle time for each position is 5 minutes.
Press the right button to exit the calibration attempt, the display will show UNCHANGED.
Press NEXT to return to the CALIBRATE menu.
From the CALIBRATE display press NEXT to enter the OUTPUT menu (on/off control only), or to display the EXIT menu.
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Output (On/Off Control)
Access the Output menu by pressing the right button to access the STATUS menu, the left button (NEXT), and then
NEXT again.
In the OUTPUT menu you can view/change the device mode. Press SELECT to view the current device mode. Press the
left button to toggle the mode from OUT OF SERVICE to IN SERVICE or vice versa. Select NEXT when done. The next
display asks if you would like to toggle the valve. Push the left button (YES) to toggle the valve, press the right button
(NO) to return to the OUTPUT menu. Press SELECT to exit the local user interface. Press NEXT to return to the STATUS
menu.
Note
The valve set point can be toggled from the LUI only when the device is Out of Service.
The LUI may have a Clear Latch screen if the latch is enabled and active in the device.
Using the Field Communicator
Overview
Refer to figure 24 for the Overview menu tree.
Figure 24. Field Communicator Menu Tree—Overview
Field Communicator
1 Offline
2 Online
3 Frequency Device
4 Utility
Online
1 Overview
2 Configure
3 Service Tools
Capabilities
1 Device Profile
2 Installed Options
3 Total Burst Messages
4 Events Supported
5 Number Discrete Variables
NOTE:
1 ITEM LABEL IS LATCHING SWITCH (INSTEAD OF SWITCH STATE) WHEN OPERATING MODE IS LATCHING (MONITORING OR SNAP-ACTING MODE ONLY).
2 SET POINT IS NOT VISIBLE WITH MONITORING OPTION.
3 ITEM LABEL IS SNAP COMMAND (INSTEAD OF SET POINT) FOR SNAP-ACTING MODE.
4 OVERRIDE LOCKED OUT AND MODE CHANGED LOCKED OUT ARE NOT VISIBLE WITH MONITORING OPTION.
1-6-5
1
Overview
1 Device Status
2 Comm Status
3 Mode
4 Primary Purpose Variable
5 Join Device to Network
6 Device Information
Device Information
1 Identification
2 Revisions
3 Radio
4 Local User Interface
5 Capabilities
Local User Interface
1 Calibration Locked Out
2 Override Locked Out
3 Mode Changed Locked Out
4 LUI Language
1-6-4
4
1-6
1‐4
Primary Purpose Variables
1 Switch State
2 Set Point
3 Update Rate
1‐6-2
Revisions
1 Universal
2 Device
3 Firmware
4 Hardware
5 DD
1‐6-3
Radio
1 MAC Address
2 Manufacturer
3 Device Type
4 Device Revision
5 Software Revision
6 Hardware Revision
7 Transmit Power
4
1
2
3
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Device Status shows device status. If the status is other than Good, the menu item may be expanded to display a list of
active alerts, together with their PlantWeb Alert categories, description, recommended actions, and (where
applicable) helpful troubleshooting procedures, images, or variable values.
Comm Status shows communications status; Limited Bandwidth, Connected, Joining, or Not Connected.
Open to view additional communications status information. If Status is Connected, Wireless Mode and Disconnect are
displayed. When Comm Status is other than ‘Connected’, the menu items Join Mode and Advanced are added between
items Wireless Mode and Disconnect. When Comm Status is ‘Not Connected’, the menu item Disconnect is replaced by
Rejoin Network. Refer to the Service Tools > Communications > Network (331) menu, discussed on page 49, for
additional information.
Mode shows the device control mode; In Service, Not in Service, or In Fault State. Open to change the mode or
troubleshoot a Fault State.
Primary Purpose Variables
Switch State / Latching Switch —indicates the current state of the switch variable, based on calibrated sensor position
and configuration of thresholds, deadband, and latch. Possible states are Open, Closed, Part-Open, Low, Mid, or High.
Set Point / Snap Command—indicates the target value for the controlled variable. Values are Open, Close, or Opened,
Closed.
Select Switch State / Latching Switch or Set Point / Snap Command to view the value, latching mode (when applicable),
and overall process data quality of the item. Values are Good, Degraded, Bad, or Manual/Fixed. A simulated flag
indicates the variable is being simulated by a user command.
Update Rate—indicates the effective update rate for each of the variables displayed in the Primary Purpose Variables
menu.
Join Device to Network allows you to enter the Network ID (up to 5‐digits) and the Join Key (4 sets of 8 hexadecimal
digits). The Join Key is used for encrypting the data on the wireless network. The Network ID and the Join Key are the
same for all devices connected to a gateway.
Note
The Network ID is shipped with a default value of 1229 and the Join Key with a default value of all zeros. These must be changed
prior to use.
When the gateway is configured in an advanced security mode each device is required to have an individual join key.
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Instruction Manual
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Device Information
Identification—general device and functional assignment information, including instrument manufacturer, device tags,
model, unique ID, description, message, polling address, serial numbers, and commissioning date.
Revisions—device revision information, including Universal, Device, Firmware, Hardware, and DD.
Radio—radio information, including MAC Address, Manufacturer, Device Type, Device Revision, Software Revision,
Hardware Revision, and Transmit Power.
Local User Interface—allows you to edit or view Calibration Locked Out, Override Locked Out, and Mode Change Locked Out,
and LUI Language (view only).
Note
Override Locked Out and Mode Changed Locked Out are not visible with the monitoring option.
Capabilities—allows you to view technical information about the device, including Device Profile, which identifies the
type of commands that are supported by the device, Installed Options, Total Burst Messages, Events Supported, and the
Number of Discrete Variables.
Configure
Refer to figure 25 for the Configure menu tree.
Device configuration activities involve access to and the modification of information in the instrument that is not
published by the device, and therefore not cached in the gateway. When configuration is performed by using a host
that talks to the device via the proxy (gateway), additional traffic is generated over the wireless network.
The Field Communicator or other portable host may be connected directly to the wired maintenance communication
port. All communications for configuration are then handled directly via the device's internal HART modem, bypassing
the device radio and the wireless network.
Guided Setup
Follow the prompts on the Field Communicator to view or edit Device Setup, Configure Alerts, Join Device to Network,
and Configure Publishing.
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Figure 25. Field Communicator Menu Tree—Configure
2
Online
1 Overview
2 Configure
3 Service Tools
Configure
1 Guided Setup
2 Manual Setup
3 Alert Setup (see below)
4 Calibration (see below)
2‐2
Manual Setup
1 Wireless
2 Device
3 Limit Switch Configuration
4 Mapping
5 Fault Behavior
1
6 Local User Interface
7 Power Module
8 Event Configuration
Power Module
1 Power Module Type
2 Voltage
3 Power Module Date
4 Battery Life
5 Reset Module Data
2‐2‐7
7
2‐2‐6
Local User Interface
1 Calibration Locked Out
2 Override Locked Out
3 Mode Change Locked Out
4
4
4 LUI language
2‐2‐5
Fault Behavior
1 Active Fault Conditions
2 Enable Fault Conditions
3 Fault Behavior Details
4 Mode
2‐3
Alert Setup
1 Cycle Counter
2 Switch State Alerts
2
Configure
1 Guided Setup
2 Manual Setup
3 Alert Setup
4 Calibration
Calibration
2‐4
1 Calibration Date
2 Sensor Calibration
3 Output Assignment
5
1
3 Switch Response Alerts
4 Controller Alerts
1
2‐3-4
Controller Alerts
1
1 Mode Alerts
2 Tracking Alerts
3 Close Time Alerts
4 Open Time Alerts
3
3
3
2‐1
Guided Setup
1 Device Setup
2 Configure Alerts
3 Join Device to Network
4 Configure Publishing
2‐2‐1
Wireless
1 Network ID
2 Join Device to Network
3 Broadcast Information
2‐2‐2
Device
1 Identification
2 Structure
3 Discrete Variable Properties
2‐2‐3
Limit Switch Configuration
1 Switch State
2 Opened/High Trip Point
3 Closed/Low Trip Point
4 Deadband
5 Edit Parameters
2‐2‐4
1
1
2‐3-3
Switch Response Alerts
1 States (ref):
2 Transition Alert
3 Transition Dwell Alert
4 Transition Dwell
5 Configure:
6 Enable 'In Transition'
7 Enable 'Transition Dwell'
6 Transition Dwell Threshold
2
Mapping
1 Set to Defaults
2 Primary
3 2nd
4 3rd
5 4th
6 Warning Information
1
2‐2‐1-3
Broadcast Information
1 Tailor Burst Configuration
2 Set all Burst Messages to Default
3 Hardware Triggering
4 Message 0
5 Message 1
6 Message 2
2‐2‐2-1
Identification
1 Tag
2 Long Tag
3 Date
4 Description
5 Message
6 Polling Address
2‐2‐2-2
Structure
1 Snap Acting Control
2 Latching Mode
3 Application Mode
4 Configure Structure
5 Operational Options
6 Tracking Debounce
6 Count
2‐2‐2-4
Discrete Variable Properties
1 Switch State Properties
2 Set Point Properties
2‐3-1
Cycle Counter
1 States (ref):
2 Cycle Counter Alert
3 Accumulated Count
4 Reset Accumulated Count
5 Configure:
6 Enable Cycle Count Alert
7 Cycle Trip Point
2‐3-2
Switch State Alerts
1 States (ref):
2 Switch Latched
3 Opened/High Limit Tripped
4 Closed/Low Limit Tripped
5 Configure:
6 Enable 'Latched' Alert
7 Enable 'Opened/High' Alert
8 Enable 'Closed/Low' Alert
1
6
1
NOTES:
1 ON/OFF CONTROL ONLY.
2 ITEM LABEL IS LATCHING SWITCH (INSTEAD OF SWITCH STATE) WHEN OPERATING MODE IS LATCHING (MONITORING OR SNAP-ACTING MODE ONLY).
3 NOT AVAILABLE IN SNAP-ACTING MODE.
4 OVERRIDE LOCKED OUT AND MODE CHANGED LOCKED OUT ARE NOT VISIBLE WITH MONITORING OPTION.
5 WHEN ACTIVE THE 'NOT CALIBRATED ALERT' REPLACES CALIBRATION DATE.
6 MONITOR ONLY.
7 THE POWER MODULE MENU DOES NOT APPEAR WHEN THE EXTERNAL POWER OPTION IS INSTALLED.
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Manual Setup
Follow the prompts on the Field Communicator to view or edit Wireless, Device, Limit Switch Configuration, Mapping,
Fault Behavior, Local User Interface, Power Module, and Event Configuration.
D Wireless
Network ID (dec)—displays the current Network ID setting.
Join Device to Network—enter the Network ID (up to 5‐digits) and the Join Key (4 sets of 8 hexadecimal digits). The Join
Key is used for encrypting the data on the wireless network. The Network ID and the Join Key are the same for all
devices connected to a gateway.
Note
The Network ID is shipped with a default value of 1229 and the Join Key with a default value of all zeros. These must be changed
prior to use.
When the gateway is configured in an advanced security mode each device is required to have an individual join key.
D Broadcast Information
Tailor Burst Configuration—automatically selects an appropriate burst configuration for your application based on your
input.
Note
Configure the Device Structure (Configure > Manual Setup > Device > Structure) prior to running Tailor Burst Configuration for best
burst configuration results.
Set all Burst Messages to Default—select Set all Burst Messages to Default to automatically configure all burst messages to
default values, as shown below. The Dynamic Variable defaults to a setting that is consistent with the published
variables. This is recommended for initial configuration, and to recover from a bad configuration.
On/Off Control
Message 0: Selected Device Variables - On, Windowed, 8 second triggered update, 1 minute default
Message 1:
Message 2:
Sensor Sample Rate: 8 seconds for a battery powered device. (50 milliseconds for external power)
Additional Device Status
Discrete Variables
- On, OnChange, 1 minute triggered update, 1 hour default, Delayed Triggering
- On, OnChange, 8 second triggered update, 1 minute default
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Snap-Acting Control
Message 0: Selected Device Variables - On, Windowed, 16 second triggered update, 1 minute default
Message 1:
Message 2:
Sensor Sample Rate: 1 second for a battery powered device. (50 milliseconds for external power)
Additional Device Status
Discrete Variables
- On, OnChange, 1 minute triggered update, 1 hour default, Delayed Triggering
- On, OnChange, 1 minute triggered update, 10 minute default
Monitor Only
Message 0: Selected Device Variables - On, Windowed, 4 second triggered update, 1 minute default
Message 1:
Message 2:
Sensor Sample Rate: 1 second for a battery powered device. (50 milliseconds for external power)
Additional Device Status
Discrete Variables
- On, OnChange, 1 minute triggered update, 1 hour default, Delayed Triggering
- On, OnChange, 1 minute triggered update, 10 minute default
Hardware Triggering— enable/disable the device hardware circuit that checks for position sensor input changes while
the firmware is asleep, and issues a wakeup call if a change occurs.
Message 0
Message 1
Message 2
To configure a burst message manually select Message 0, Message 1, or Message 2. Open to view the current burst
configuration. Select Configure and follow the prompts on the Field Communicator to configure Message 0, 1, or 2;
review and choose to accept the changes or to continue to modify the configuration. Once accepted the information
is sent to the device. The device processes the information, providing feedback about any errors that may have
resulted.
Enabling burst mode provides periodic publication of the configured messages to the gateway. The gateway maintains
a cache of this published information. It then acts as a proxy for all wireless devices by fulfilling routine host requests
using the latest data in its cache.
Note
It is recommended that you set burst mode to defaults during initial setup, and make any detailed adjustments to burst
configuration after the device is connected to an operating wireless network.
Burst mode is only supported over the wireless link. No burst transmissions are made over the wired Maintenance Port connection.
To select the basic message content, choose from Primary Variable, PV % Range and Loop Current, Dynamic Variables and
Current, Selected Device Variables, Additional Status, Emerson Specific, and Discrete Variables.
If Dynamic Variables and Current, Selected Device Variables, or Emerson Specific are chosen for basic content, you can
configure individual device variables in the message slots. Select variables from the available dropdown or selection
list that are relevant for your application.
Note
Variables marked with an asterisk (*) are not calculated by the device under the current installed options and/or structure
configuration. They should not be assigned for publication unless your host will not function correctly without them.
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If an Emerson Gateway is in use, the 'Emerson-Specific' choice can be used. It combines the four Dynamic Variables and
the Additional Status in one message. However, it does not include the Loop Current or PV % Range variables. If the
control system requires PV % Range and Loop Current, make sure that these two variables are included in a message
configured for 'Selected Device Variables'.
Advanced Wireless Reporting (Report By Exception and Delayed Triggering)
Report By Exception (RBX) or Triggered Burst Mode allow you transmit data only when a change occurs. When a
triggered burst mode is enabled, a “trigger” variable is identified, and the data is sampled and published at a fast rate
when there is a significant change in the monitored trigger variable. A slower “default” rate is used when the trigger
conditions are not met. This feature results in lower energy consumption by the device, as there are fewer data
transmissions. You can define what is a “significant” change, as well as the values of the fast and default update rates.
To use this feature, configure one of the triggered burst modes. The “triggered” burst modes include: Windowed,
Rising, Falling, and On-Change trigger modes.
D Windowed— allows you to define a +/- boundary around the last sampled of the trigger variable. The trigger
variable must change by more than that “window” to trigger the fast update rate.
D Rising— the faster updates begin when the value of the trigger variable rises above the trigger level you select.
D Falling— the faster updates begin when the value of the trigger variable falls below the trigger level you select.
D On-Change— the whole burst message content is monitored for the slightest change. Any change initiates the
fast update rate.
Note
On-Change trigger mode is used for messages that contain discrete data. It should not be used on messages that contain floating
point data that dithers as a result of system noise or resolution limitations, such as the temperature variable.
The trigger variable varies with the selected message content. When “Selected Device Variables” is the general burst
message content, the variable that you assign to slot 0 in the Detailed Message Contents is the one monitored against
the trigger conditions. In most cases the assigned trigger variable is one of the process-related variables, i.e., one of
the 3 switch state signals. In other configurations of general message content, the trigger variable is predefined and
can be determined by viewing the configuration data.
Sensor Sample Rate—If any burst message is being triggered (is not in Continuous mode) a common sensor sample rate
is used for all data acquisition. For battery-powered devices, select a value between 0.5 seconds and the Triggered
Update Rate, in increments of 0.5 seconds.
Normally, the device wakes up to sample the data for a burst message in preparation for each scheduled publishing
event. In some applications it is possible to miss transitions that occur between the update intervals. Delayed
Triggering reduces the possibility of this occurring by defining a faster sample rate for monitoring. The sample rate
should be faster than the published rate. When a trigger condition is detected by the Delayed Triggering mechanism,
the time stamp and data are captured immediately. Publishing of the message is scheduled for the next available
publishing slot. For example; if you have the default update rate set for 1 minute, and the fast update rate set to 8
seconds, enabling Delayed Triggering with a 1/2 second sample rate allows you to detect a trigger event almost as
soon as it occurs. Without Delayed Triggering, transient events that occur during the 8 seconds interval are not
detected.
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D Device
Identification
Tag—enter the HART tag for the instrument (up to 8 characters). The HART tag is the easiest way to distinguish
between instruments in a multi‐instrument environment. Use the HART tag to label instruments electronically
according to the requirements of your application. The tag you assign is automatically displayed when the Field
Communicator establishes contact with the 4310 at power‐up.
Long Tag—enter the HART Long Tag information (up to 32 characters).
Date—enter a date (mm/dd/yyyy) associated with configuration, commissioning, or maintenance history.
Description—enter a descriptor for the application with up to 16 characters. The descriptor provides a longer
user‐defined electronic label to assist with more specific instrument identification than is available with the HART tag.
Message—enter any message with up to 32 characters. Message provides the most specific user‐defined means for
identifying individual instruments in multi‐instrument environments.
Polling Address—used by the Host to identify a field device on the wired maintenance port (valid range is 0 through 63).
It has no significance on the wireless network and can only be edited at the maintenance port.
Structure
Snap Acting Control—when enabled, control valve action is derived from the position feedback or position being
monitored. The controlled valve is separate from the position being monitored by the device. (There is no feedback
signal for the controlled equipment.) The state of the switch monitoring the sensor generates the command to the
controlled equipment.
Direct-Acting Snap—high or open trip on the input causes the controlled valve to open. Low or closed trip on the
input causes the controlled valve to close.
Reverse-Acting Snap—high or open trip causes the controlled valve to close. Low or closed trip causes the controlled
valve to open.
Adjust switch thresholds and deadband for additional refinement of this behavior. If the device is a controller and not
in snap-acting mode, it may not report the Process state or use a latching switch mode.
When snap-acting mode is disabled, the device is in normal feedback control mode.
Note
Snap Acting Control is only available for units equipped with the on/off control option.
Latching Mode—when enabled, any change to the specified switch state (either opened/high or closed/low) will be
latched (or locked) in that condition until the latch mode is manually reset. Latching mode is disabled when in
snap-acting mode.
Note
Latching Mode can only be used in monitoring and snap-acting control applications. It is disabled in normal feedback control mode.
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Application Mode—indicates sensor reporting mode: process feedback or valve travel feedback. A device with the
controller option installed must report valve travel when not in snap-acting mode.
Configure Structure—select whether the control mode is snap-acting, whether the switch state will latch when tripped,
and whether the position variable is labeled for valve or process reporting.
Operational Options
Valve Retry Enabled when enabled, the device will automatically attempt to drive the controlled equipment back to
the set point 3 times before tripping the Valve Drift monitor. (On/off control only)
Dwell Tracking - when enabled provides increased resolution for dwell time measurements in monitor devices by
increasing the internal position-sampling rate to about 11 samples per second when a position change is detected.
(monitoring only)
Fast sampling ends when position changes remain below 1% for the Tracking Debounce Count. Enhanced Dwell
Tracking will work best when Hardware Triggering is also enabled.
When Dwell Tracking appears as an Operational Option, an additional menu item appears below it:
Tracking Debounce Count the number of samples during which position change must be less than 1% of span before
terminating fast sampling for the enhanced dwelltime measurement.
Note
Operational Options is not available when the device is in snap acting mode.
Discrete Variable Properties
Switch State Properties and Set Point Properties—includes type, class, and connection information.
Note
Set Point Properties is only available for units equipped with the on/off control option.
D Limit Switch Configuration
Switch State / Latching Switch—indicates the position of the monitored equipment (e.g. valve) as a discrete value;
Opened, Closed, Part-Open, Low, Mid, High, or Unknown (displayed for reference).
Opened/High Trip Point and Closed/Low Trip Point—user-defined threshold that determines when the monitored
condition is declared tripped.
Deadband—the amount of return travel inside the threshold that must occur before a tripped state is reset. Valid values
are from 0% to 20%. Default value is 5%.
Edit Parameters—sets the trip points and the deadband for the limit switches under procedural control to prevent
selections that could lead to indeterminate switch states.
D Mapping—allows configuration of the dynamic variable array. Select Set to Defaults to reset to the default values.
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Warning Information— If your control system polls devices by using HART Command 3, either 'Dynamic Variables +
Current' must be configured as the content of one of the burst messages, or the Loop Current and the Device Variables
that you have mapped to Dynamic Variables must be included in the data being published. The 'Delayed Response'
mechanism will be used to acquire variables that are not being published, and your host may interpret that as a
communications failure.
D Fault Behavior (On/Off Control)
The device can be configured to enter a Fault State that attempts to drive the pneumatic output to the configured
“fault state”.
Note
When a fault condition is enabled and is active (i.e., in the fault state), the device does not act on the set point from the host. The
device controls the valve using the set point defined during configuration.
All Fault Conditions are disabled by default.
Active Fault Conditions (reference)
Enable Fault Conditions
Select On to enable the follow fault conditions.
D Start Up— initiate the 'Fault State' whenever the device is powered up or reset. This allows forcing output to a
specified state on startup. In Automatic Recovery Mode, this fault state will clear upon receipt of a fresh discrete
set point from the control host.
D Movement Failure— initiate the fault state if the valve has failed to move to the set point in before the Valve
Timeout has expired. (Does not appear in snap-acting mode).
D Temperature Out of Range— initiate the fault state if the temperature is outside of its operating range.
D Sensor Board Failure— initiate the fault state if the device loses communications with the sensor board.
D Low Voltage— initiate the fault state if the supply voltage reaches the critically low level.
D Network Loss— initiate the fault state if disconnected from the network.
Fault Behavior Details
D Fault Mode— select a fault mode: Disabled, Fail to Specific State, or Hold Last Value. Default is Disabled.
D Fault Shed Time— set the amount of time the condition is in effect before the fault behavior is initiated.
D Fault State— select the fault state that the device is commanded to when the fault occurs. The Fault State value is
ignored unless Fault Mode is 'Specific State'.
D Recovery Mode— select Automatic or Acknowledge. Automatic causes the device to return to normal operation
once the fault conditions clear. If Acknowledge is selected, you must manually acknowledge the fault after
clearing it before the device can be returned to service.
Mode—In Service, Not in Service, or In Fault State. Used to troubleshoot when the device is In Fault State, or to take the
device out of service and put back in service.
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D Local User Interface
Allows you to edit or view Calibration Locked Out, Override Locked Out, and Mode Change Locked Out, and LUI Language.
Note
Override Locked Out and Mode Changed Locked Out are not visible with the monitoring option.
D Power Module
Allows you to edit or view Power Module Type, Voltage, Power Module Date, Battery Life, and Reset Module Data.
Note
The Power Module menu is only available for a battery-powered device. Power Module will not be displayed if the External Power
option is installed.
Contact your Emerson Process Management sales office
from other units.
if a replacement power module is required. Do not re‐use power modules
Alert Setup
Alert Setup allows you to select which user-configurable diagnostic monitors report the various device conditions as
alerts to the host. The current states of the associated alerts are displayed for reference. The menu structure varies
with device structure and installed options. Only those device monitors that are actually available in the given system
state are presented for editing. Follow the prompts on the Field Communicator to view or edit Cycle Counter, Switch
State Alerts, Switch Response Alerts, and Controller Alerts.
D Cycle Counter
Cycle Counter Alert—indicates the current status of the cycle count alert. If the accumulated cycles exceed the trip point
the alert will be set to True.
Accumulated Count—indicates the number of accumulated cycles.
Reset Accumulated Count —select Yes to reset the accumulated count to 0 (zero). This is typically done when
maintenance to valve and/or actuator has been performed. Select No to retain the current cycle count.
Enable Cycle Count Alert
Cycle Trip Point—used to adjust the trip point.
D Switch State Alerts—select the switch state monitors that report their outputs as status alerts.
Switch Latched—condition of the optional latch for the switch state variable.
Opened/High Limit Tripped—indicates the input signal meets the user-specified requirements for the opened or high
limit.
Closed/Low Limit Tripped—indicates the input signal meets the user-specified requirements for the closed or low limit.
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Enable 'Latched' Alert—enables the alert reporting that the switch state is latched. If latching mode is active, this alert
must be enabled.
Enable 'Opened/High' Alert—enables the alert reporting that the valve is opened, or the PV is above the high trip point.
Enable 'Closed/Low' Alert—enables the alert reporting that the valve is closed, or the PV is below the low trip point.
D Switch Response Alerts
Note
Switch Response alerts are not available in snap-acting mode.
Transition Alert—when enabled indicates the process state is in transition (i.e. between limits).
Transition Dwell Alert—when enabled indicates that the input signal has been in the transition state for longer than the
specified time window.
Transition Dwell—indicates the length of time in the current state.
Enable 'In Transition'—enables the alert reporting that the position signal is between trip points.
Enable 'Transition Dwell'—enables the alert reporting that the output has spent excessive time between trip points.
Transition Dwell Threshold—indicates the length of time the monitored signal must remain in the transition state before
the Transition Dwell alert is set.
D Controller Alerts (On/Off Control)
Note
Controller Alerts are disabled by default.
Mode Alerts
Device Not in Service—indicates the Set Point is not being applied to the process.
Output Fault State—indicates that the control output has been driven to the configured fault state.
Enable 'Out of Service'
Enable 'Fault State' Alert
Tracking Alerts
Note
Tracking Alerts are not available in snap-acting mode.
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Valve Movement Fail—indicates the position feedback from the controlled equipment has not responded to the set
point command.
Valve Drift—indicates the valve has deviated from the set point.
Enable 'Movement Fail' Alert
Valve Timeout—defines the time allotted for achieving the set point before declaring a valve movement failure.
Enable 'Valve Drift'
Close Time Alerts
Note
Close Time Alerts are not available in snap-acting mode.
Close Stroke Time Alert—indicates that the last close action fell outside the time limits allowed by the configuration.
Close Stroke (Cal)—indicates the time required to complete close stroke during Auto Calibration.
Last Close Stroke—indicates the time required to complete the most recent stroke from opened to closed position.
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Enable 'Close Stroke'
High Trip Point
Low Trip Point
Open Time Alerts
Note
Open Time Alerts are not available in snap-acting mode.
Open Stroke Time Alert—indicates that the last open stroke time fell outside the time limits allowed by the
configuration.
Open Stroke (Cal)—indicates the time required to complete open stroke during Auto Calibration.
Last Open Stroke—indicates the time required to complete the most recent stroke from closed to opened position.
Enable 'Open Stroke'
High Trip Point
Low Trip Point
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Calibration
WARNING
During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of
pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the
process fluid.
Note
You cannot change the valve set point (i.e. open to closed) when the instrument is in snap-acting mode. This is because the
position signal from the monitored equipment is used to change the state of a different valve. Refer to figure 3 on page 3.
Manual calibration of the output is required when in snap-acting mode.
Calibration Date—indicates when the instrument was last calibrated.
Note
The Not Calibrated Alert replaces Calibration Date when it is active.
Sensor Calibration—allows you to run a calibration on the instrument. Follow the prompts on the Field Communicator
to run Auto or Manual Calibration.
Note
If it takes longer than 5 minutes to move the valve in each direction during Auto Calibration, Manual Calibration will need to be
performed. A normal auto calibration moves from Open > Closed > Open > Closed, and may take up to 20 minutes.
Output Assignment—allows you to associate the output ports with a stroke direction (open or close) by observing the
action during a stroke. This procedure is used to complete a controller calibration process if Manual Calibration was
used for the sensor, and is the only way to assign output sense in snap-acting mode.
Note
Output Assignment is only available for units equipped with the on/off control option.
Service Tools
Refer to figure 26 for the Service Tools menu tree.
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Figure 26. Field Communicator Menu Tree—Service Tools
3‐2
Variables
1 Variable Summary
Field Communicator
1 Offline
2 Online
3 Frequency Device
4 Utility
Online
1 Overview
2 Configure
3 Service Tools
Reset/Restore
3‐4-5
1 Last Reset Type
2 Reset Device
3 Diagnostics/No Diagnostics
4 Refresh
3
Service Tools
1 Alerts
2 Variables
3 Communications
4 Maintenance
5 Simulate
Maintenance
1 Locate Device
2 Calibration
3 Controller
4 Power Module
5 Reset/Restore
3‐4-4
Power Module
1 Power Module Type
2 Voltage
3 Power Module Date
4 Battery Life
5 Reset Module Data
3‐4
8
2 Last Close Stroke
3 Last Open Stroke
4 Temperature
5 Voltage
6 Lowest Temperature
7 Highest Temperature
3‐4-2
Calibration
1 Calibration Date
2 Sensor Calibration
3 Output Assignment
3‐4-3
Controller
1 Switch State
2 Retry Set Point
3 Set Point
4 Local Override
2
1
4
5
5 Active Fault Conditions
6 Acknowledge Fault
7 Mode
NOTES:
1 ITEM LABEL IS LATCHING SWITCH (INSTEAD OF SWITCH STATE) WHEN OPERATING MODE
IS LATCHING (MONITORING OR SNAP-ACTING MODE ONLY).
2 ON/OFF CONTROL ONLY
3 ITEM LABEL IS SNAP COMMAND (INSTEAD OF SET POINT) FOR SNAP-ACTING MODE.
4 ITEM LABEL IS SNAP CMD, REV: OR SNAP CMD, DIR: WHEN THE DEVICE IS IN SNAPACTING MODE. ON/OFF CONTROL ONLY.
5 LOCAL OVERIDE IS VISIBLE WHEN MODE IS 'NOT IN SERVICE'.
6 ONLY AVAILABLE WHEN NOT IN SNAPACTING MODE.
7 APPEARS ONLY WHEN IN FAULT STATE AND RECOVERY MODE IS ACKNOWLEDGE.
8 THE POWER MODULE MENU DOES NOT APPEAR WHEN THE EXTERNAL POWER OPTION IS INSTALLED.
2
2
7
6
6
3‐2-1
Variable Summary
1 Process
2 Dwell
3 Valve
4 Device
5 Run Time Extremes
Run Time Extremes
1 Highest Temperature
2 Date of Highest
3 Lowest Temperature
4 Date of Lowest
Device
1 Temperature
2 Temperature Quality
3 Voltage
4 Voltage Quality
5 Warning Voltage
2
6 Critical Voltage
Valve
1 Last Close Stroke
2 Last Open Stroke
3 Dwell Time
Dwell
1 Closed/Low Dwell
2 Quality
3 Transition Dwell
4 Quality
5 Opened/High Dwell
6 Quality
Process
1 Switch State
2 Set Point
3 Accumulated Count
4 Update Rate
6
3‐2-1-4
3‐2-1-3
3‐2-1-2
3‐2-1-1
3‐2-1-5
2
6
1
3
2
Alerts
Indicates active alerts, and displays: Plant Web Alert category, description, recommended actions, and any applicable
variable values, images, or procedures that may help to resolve the alert conditions.
Variables
Select Variable Summary to review the Process, Dwell, Valve, Device, and Run Time Extreme variables contained in the
device. Select Last Close Stroke, Last Open Stroke, Temperature, Voltage, Lowest Temperature, and Highest Temperature to
view gaugestyle presentations of the variables.
D Variable Summary
Process
Switch State—dictates the position of the monitored equipment (e.g. valve) as a discrete value.
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Set Point— indicates the target value for the controlled variable.
Note
This menu item (Set Point) is Snap Command when the device is in snap-acting mode.
Open Position, Switch, or Set Point to view the overall process data quality of the item. Values are Good, Degraded, Bad,
or Manual/Fixed.
Accumulated Count—the number of cycles that have accumulated since the last time the counter was reset to zero.
Update Rate—indicates the effective update rate for each of the variables displayed in the Process menu.
Dwell
Closed/Low Dwell—the time elapsed since the switch state last entered the Closed/Low region (freezes when state
leaves that region).
Transition Dwell—the time elapsed since the switch state entered the Transition region (freezes when state leaves that
region).
Opened/High Dwell—the time elapsed since the switch state entered the Opened/High region (freezes when state
leaves that region).
Quality variables below Closed/Low Dwell, Transition Dwell, and Opened/High Dwell indicate the overall process data
quality of the item. Values are Good, Degraded, Bad, or Manual/Fixed.
Valve (On/Off Control)
Note
Valve variables are only available when not in snap-acting mode.
Last Close Stroke—the time needed to complete the most recent stroke from opened to closed.
Last Open Stroke—the time needed to complete the most recent stroke from closed to opened.
Quality variables below Last Close Stroke and Last Open Stroke indicate the overall process data quality of the item.
Values are Good, Degraded, Bad, or Manual/Fixed.
Dwell Time—the length of time that the Switch States variable has spent in the current state.
Device
Temperature—indicates the temperature of the electronics.
Voltage—indicates the power module voltage.
Quality variables below Temperature and Voltage indicate the overall process data quality of the item. Values are Good,
Degraded, Bad, or Manual/Fixed.
Note
Power module warnings generally only apply to the standard and extended life power modules.
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An external power sourced 4310 will provide the supply voltage levels from the output of the external power assembly, not the
voltage of the supply source.
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Warning Voltage—the threshold for the power module low-voltage warning.
Critical Voltage—the threshold for the power module critical-voltage warning. Device configuration changes are
prohibited below this voltage.
Run Time Extremes—includes Highest Temperature, Date of Highest, Lowest Temperature, and Date of Lowest.
Select Last Close Stroke, Last Open Stroke, Temperature, Voltage, Lowest Temperature, Highest Temperature to view
dynamic gauge displays.
Note
Last Close Stroke and Last Open Stroke gauges only appear with the on/off control option and not in snap-acting mode.
Communications
Contains Network and Burst information. Follow the Field Communicator prompts to access Network, Review Burst
Message, Hardware Triggering, and Review Event Configuration.
Network
Wireless Mode—indicates the current mode; Idle, Disconnected, Searching, Connected, or Operational
Join Mode—gives instructions to the device with regard to joining the WirelessHART network.
Advanced— contains technical information about communications, such as the number of neighbors recognized by the
instrument on the wireless network, the number of Advertisement packets received, and the number of Join Attempts.
This menu also displays the Transmit Power setting and the Change Power procedure, which adjusts the effective
radiated power of the device radio module.
Note
Too many Join Attempts will result in the device considering the join failed; review network configuration.
Note
Advanced network diagnostics are only available in AMS Wireless Configurator or AMS Device Manager when talking to the device
over the maintenance port.
Rejoin Network—reconnect to network with existing credentials.
Disconnect—drop off the network. This should only be done if recommissioning or performing a service procedure that
interferes with network operation.
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Review Burst Message
Burst shows diagnostics for each burst message.
The message Bandwidth Status shows:
D whether a given message is enabled in the device
D whether it is still waiting for bandwidth allocation from the network for its requested update rate
D whether it has been assigned bandwidth but at a lower rate than requested
D whether it is actively publishing
D whether it is in Delayed Publishing mode (Using Delayed Trigger mechanism).
The configured Message Content, Trigger Mode, and active Update Rate are displayed next.
If the message is enabled, you can view a snapshot of the values that would be published in the message, based on the
current device states.
Hardware Triggering
Details associated with the device hardware circuit that checks for position sensor input changes while the firmware is
asleep, and issues a wakeup call if a change occurs. An estimate of the sensitivity and a count of the number of times
the circuit has tripped since the counter was last cleared is provided; this may be used to help balance triggering
response, battery life, and traffic on the wireless network.
Detection Count—indicates the number of times the hardware position change interrupt has tripped since the last
reset.
Clear Change Detection Count—resets the count of change detection trips to zero.
Sensitivity— Active Sensitivity, Low Temperature, Room Temperature, High Temperature
Change Detection—enables/disables the hardware change detection circuit that wakes up the device when a
measurable change occurs at the sensor.
Review Event— includes Events Logged, Bandwidth Status, Retry Rate, Allocated Retry Rate, and Event Status.
Maintenance
Follow the Field Communicator prompts to access Locate Device, Calibration, Controller, Power Module, Reset/Restore.
D Locate Device —select Locate Device to command the device to display the Emerson logo to assist a technician in
locating it. Specify the number of repeats at approximate 5 minutes each.
Note
Locate Device is unavailable when the temperature is too low for a usable display, or if the LUI is currently in use for a local
function.
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D Calibration—used to set travel or rotation end points.
WARNING
During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of
pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the
process fluid.
Note
You cannot change the valve set point (i.e. open to closed) when the instrument is in snap-acting mode. This is because the
position signal from the monitored equipment is used to change the state of a different valve. Refer to figure 3 on page 3.
Manual calibration of the output is required when in snap-acting mode.
Calibration Date—indicates when the instrument was last calibrated.
Sensor Calibration—allows you to run a calibration on the instrument. Follow the prompts on the Field Communicator
to run Auto or Manual Calibration.
Note
If it takes longer than 5 minutes to move the valve in each direction during Auto Calibration, Manual Calibration will need to be
performed. A normal auto calibration moves from Open > Closed > Open > Closed, and may take up to 20 minutes.
Output Assignment—allows you to associate the output ports with a stroke direction (open or close) by observing the
action during a stroke. This procedure is used to complete a controller calibration process if Manual Calibration was
used for the sensor, and is the only way to assign output sense in snap-acting mode.
Note
Output Assignment is only available for units equipped with the on/off control option.
D Controller (On/Off Control)
Follow the Field Communicator prompts to view or edit the following:
Switch State—indicates the position of the monitored equipment (e.g. valve) as a discrete value.
Retry Set Point— this procedure will try to move the valve to the set point to help clear a movement failure.
Set Point—indicates the target value for the controlled variable.
Note
This menu item (Set Point) is Snap Command when the device is in snap-acting mode.
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Local Override (available when mode is Not in Service)—allows you to command the device output state from the
configuration interface, for maintenance purposes. The Set Point being received from the control host is maintained
in memory and restored when the device is returned to service.
Active Fault Conditions—displays which fault conditions have initiated the fault state.
Acknowledge Fault State—used to clear a Fault State after all active Fault Conditions have been corrected.
Note
Acknowledge Fault State only appears when in fault state and Recovery Mode is ACKNOWLEDGE.
Mode—displays the device control mode; In Service, Not in Service, or In Fault State. Open to change the mode or
troubleshoot a Fault State.
D Power Module
Note
The Power Module menu is only available for a battery-powered device. Power Module will not be displayed if the External Power
option is installed.
Follow the Field Communicator prompts to view the following:
Power Module Type, Voltage,
Power Module Date—the date when the power module variables were reset; this should coincide with the power
module installation date.
Battery Life—estimate of the number of days of operation remaining, based on the current state of charge and power
usage.
Reset Module Data
D Reset/Restore
Last Reset Type—indicates the reason for the most recent device reset; used for troubleshooting.
Reset Device—the equivalent of a power cycle, and will cause the device to drop off the wireless network, affecting
communications for any neighbor devices that are passing packets through it. Only recommended when instructed by
service personnel.
Diagnostics / No Diagnostics—used by service personnel for troubleshooting.
Refresh—select to obtain the current values of Diagnostics and Last Reset Type.
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Accessing Features
Trip Points and Deadband
The 4310 is shipped with a factory default setting of 10% for the Open Trip Point and 90% for the Closed Trip Point. The
Deadband is set at 5%.
Field Communicator
Select Online, Configure, Manual Setup, then Limit Switch Configuration to verify or make changes to the trip point
settings. Refer to the Configure menu tree shown in figure 25.
AMS Wireless Configurator or AMS Device Manager
Go to Configure, Manual Setup, then select Change Limit Switch Parameters from the Limit Switch tab to make changes
to the trip point settings. See figure 27.
Figure 27. Setting Trip Point in AMS Wireless Configurator and AMS Device Manager
MANUAL SETUP
CONFIGURE
LIMIT SWITCH TAB
CHANGE LIMIT
SWITCH PARAMETERS
Diagnostic Features
The 4310 includes the following diagnostics which can be accessed using the Field Communicator, AMS Wireless
Configurator, or AMS Device Manager.
D Cycle counter is shipped from factory with a high value. This alert is used with valves that have service
recommendations based on number of actuation cycles. Reset Accumulated Count is used to clear the accumulated
count value. This is typically done when maintenance to valve and/or actuator has been performed. Refer to page
43 for additional information on Cycle Counter.
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Refer to figure 25 and 26 for the Field Communicator menu trees.
In AMS Wireless Configurator or AMS Device Manager go to Configure, Alert Set‐up. Enter the Cycle Trip Point value on
the Cycle Counter tab to set the cycle counter. When the value turns yellow (indicating that a change has been made)
select Apply. Refer to figure 28.
To clear the accumulated cycle value select Reset Accumulated Count.
D Power status indicates the status of the power module voltage.
Refer to figure 25 and 26 for the Field Communicator menu trees.
In AMS Wireless Configurator or AMS Device Manager go to Service Tools, Variables, then select the Device tab to view
the power module voltage status. Refer to figure 29.
Figure 28. Resetting the Accumulated Count in AMS
Wireless Configurator and AMS Device Manager
RESET
ALERT SETUP
CONFIGURE
ACCUMULATED
COUNT
ENTER CYCLE TRIP
POINT
APPLY
Figure 29. Power Status in AMS Wireless
Configurator and AMS Device Manager
POWER MODULE
VARIABLES
DEVICE TAB
SERVICE TOOLS
VOLTAGE
Note
The 4310 also includes a power module voltage warning and a critical power failure alert. These can be viewed through the
gateway web interface. Look under Monitor then Point Data and select your device from the available HART tags.
There are two fields (true or false) that can be mapped into Modbus, OPC, or DeltaV:
TAG.BATTERY_WARNING_GETTING_LOW and
D
TAG.CRITICAL_POWER_FAILURE
D
BATTERY_WARNING_GETTING_LOW occurs at approximately 6.5 volts, at room temperature, and should be used to indicate that
maintenance should be performed or scheduled soon.
CRITICAL_POWER_FAILURE occurs at approximately 6 volts, at room temperature, and should be used to indicate that
maintenance should be performed or scheduled immediately.
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For information on using Modbus or OPC with the 4310 refer to 4310/4320 Wireless Position Monitor OPC System Integration
Guide (D103530X012) or 4310/4320 Wireless Position Monitor Modbus System Integration Guide (D103529X012), available from
your Emerson Process Management sales office
or at www.emersonprocess.com.
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D Open or close stroke time indicates how long the on/off controller took to previously open or close the valve (not
available in snap-acting mode). Increased stroke time could suggest increased packing or bearing friction, loss of
motive-force, or trim clogging. Decreased stroke time could indicate the loss of process pressure or separated
linkage.
Refer to figure 25 and 26 for the Field Communicator menu trees.
In AMS Wireless Configurator or AMS Device Manager go to Service Tools, Variables, then select the Valve tab to view
Last Close Stroke Time or Last Open Stroke Time and the Dwell Time in the current state, as shown in figure 30.
D Opened/high or closed/low dwell time indicates how much time has elapsed since the switch state last entered
opened/high or closed/low region. This can be used to determine when the valve last moved.
Transition Dwell provides the total elapsed time the valve was in the transition state between limits. This was
initially implemented for safety relief valve monitoring applications to eliminate the need of calculating the
difference of timestamps sent to the control system host. This refers to the time the valve was not closed. In order
for this feature to report correctly you must first map to the Transition Dwell as a published variable. Go to
Configure, Manual Setup and click on the Wireless tab. Select View/Configure Message 0 (or whichever message is
publishing Selected Device Variable). Click on Modify, then set Transition Dwell as one of the published variables.
Click on Accept.
Refer to Dwell Tracking and Tracking Debounce under Operational Options on page 41 to enable and refine the Dwell
Tracking feature.
Refer to figure 25 and 26 for the Field Communicator menu trees.
In AMS Wireless Configurator or AMS Device Manager go to Service Tools, Variables, select the Dwell tab and Read
Device Variables to view opened/high or closed/low dwell and transition dwell times, as shown in figure 31. If
communicating at the maintenance port, the Read Dwell Variables button does not appear, the Dwell Times are
directly available on the Dwell tab.
Note
The screen shot in figure 31 is for a wireless connection.
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Figure 30. Viewing Last Open and Close Stroke Time
in AMS Wireless Configurator and AMS Device
Manager
VARIABLES
SERVICE TOOLS
VALVE TAB
DWELL TIME
Figure 31. Viewing Dwell and Transition Dwell Times
in AMS Wireless Configurator and AMS Device
Manager
READ DWELL
VARIABLES
VARIABLES
SERVICE TOOLS
DWELL TAB
D Communications diagnostics allows you to review Network, Burst, Hardware Triggering, and Events information.
Refer to page 49 for additional information on communications diagnostics.
Refer to figure 25 and 26 for the Field Communicator menu trees.
In AMS Wireless Configurator or AMS Device Manager go to Service Tools, Communications to access communications
diagnostics. Refer to figure 32.
Figure 32. Accessing Communications Diagnostics in AMS Wireless Configurator and AMS Device Manager
COMMUNICATIONS
SERVICE TOOLS
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D Temperature extremes indicate the highest and lowest temperatures experienced by the device since it has been
placed in service.
Refer to figure 25 and 26 for the Field Communicator menu trees.
In AMS Wireless Configurator or AMS Device Manager go to Service Tools, Variables, then select the Run Time Extremes
tab to view the temperature extremes, as shown in figure 33.
D Active Fault Conditions indicate which fault conditions have initiated the fault state (On/Off Control only).
Refer to figure 25 and 26 for the Field Communicator menu trees.
In AMS Wireless Configurator or AMS Device Manager go to Service Tools, Maintenance, then select the Controller tab
to view the Active Fault Conditions, as shown in figure 34.
Figure 33. Viewing Run Time Extremes in AMS
Wireless Configurator and AMS Device Manager
VARIABLES
SERVICE TOOLS
RUN TIME
EXTREMES TAB
Locate
Figure 34. Viewing Active Fault Conditions in AMS
Wireless Configurator and AMS Device Manager
MAINTENANCE
SERVICE TOOLS
CONTROLLER
TAB
ACTIVE FAULT
CONDITIONS
AMS Wireless Configurator or AMS Device Manager
Select Online, Service Tools, Maintenance, then Locate Device from the Locate tab to access Locate, as shown in figure
35. Locate Device displays the Emerson Logo steadily for 5 minutes on the local display of the device. You may select
how many times the squawk is repeated at 5 minutes per request. This function is not available if the local display is
too cold to work properly, or if the LCD screen is already being used locally by a technician. When the technician is
finished they can manually turn off the screen. If the screen is left unattended for 5 minutes it will turn off
automatically.
If the unit has been located before the squawk counts have been exhausted, the function can be cancelled at the DD
screen. At the device's local screen, a technician can interrupt the Locate Device logo display by pressing any button.
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Figure 35. Locate Device
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D103622X012
Maintenance
WARNING
Always wear protective clothing, gloves, and eyewear when performing any maintenance procedures to avoid personal
injury or property damage.
Do not remove the actuator from the valve while the valve is still pressurized.
Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on
both sides of the valve.
Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
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WARNING
When using natural gas as the supply medium the following also applies:
D When disconnecting any of the pneumatic connections or any pressure retaining part, natural gas will seep from the
unit and any connected equipment into the surrounding atmosphere. Personal injury or property damage may result if
natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures
may include, but are not limited to, one or more of the following: ensuring adequate ventilation and the removal of any
ignition sources.
CAUTION
When replacing components, use only components specified by the factory. Always use proper component replacement
techniques, as presented in this manual. Improper techniques or component selection may invalidate the product
specifications, as indicated in table 1. Improper replacement techniques or component selection may also impair
operations and the intended function of the device.
CAUTION
When replacing components, proper means of electrostatic discharge protection is required. Failure to use a grounding
strap, or other means of electrostatic discharge protection can result in damage to the electronics.
Note
When operating in temperatures -20_C (-4_F) and below the LCD display will not operate and the push buttons will be disabled. If
maintenance is needed and the use of the wired HART port is required, remove power from the 4310 and re‐apply. The wired
HART port will be usable for one hour.
Instrument Troubleshooting
As an aid to troubleshooting, table 5 lists some common operating faults, their probable causes, and suggests
corrective actions.
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Table 5. Instrument Troubleshooting
Symptom Possible Cause Action
1. Actuator does not move
2. Display shows “Span Error” when performing a
manual calibration
3. Actuator moves once during automatic
calibration and then stops
4. No response / excessive calibration time when
performing Automatic Calibration
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D103622X012
1a. No (or low) supply air pressure 1a. Check supply air pressure
1b. Air connections are incorrect for actuator type 1b. Correct air connections
2a. Rotary feedback magnet is off 90_ 2a. Rotate feedback magnet 90_ in either
2b. Linear or arched array travels outside of
marked range, as indicated by the white end
marks on the array and the mid point on the back
of the 4310 housing. See page 20.
3a. Rotary feedback magnet is off 90_ 3a. Rotate feedback magnet 90_ in either
3b. Linear or arched array travels outside of
marked range, as indicated by the white end
marks on the array and the mid point on the back
of the 4310 housing. See page 20.
3c. Actuator not reaching stable position 3c. Adjust supply pressure to ensure that actuator
4a. Rotary feedback magnet is off 90_ 4a. Rotate feedback magnet 90_ in either
4b. Linear or arched array travels outside of
marked range, as indicated by the white end
marks on the array and the mid point on the back
of the 4310 housing. See page 20.
4c. Actuator not reaching stable position 4c. Adjust supply pressure to ensure that actuator
direction
2b. Adjust array and travel to fall within range of
array end marks. See page 20.
direction
3b. Adjust array and travel to fall within range of
array end marks. See page 20.
reaches end-stops
direction
4b. Adjust array and travel to fall within range of
array end marks. See page 20.
reaches end-stops
Replacing the instrument
To replace an instrument that has been previously mounted to a control valve, perform the following basic steps:
Instrument Removal
Remove the bolts connecting the 4310 housing to the mounting bracket.
Note
The magnet assembly may remain on the valve stem (or shaft).
When replacing the instrument, be sure to follow the appropriate mounting procedure. Once the instrument is
mounted, perform the calibration routine before putting back in to service.
WARNING
During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of
pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the
process fluid.
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Replacing the Magnetic Feedback Assembly
To remove the magnet assembly from the actuator stem, perform the following basic steps.
1. Remove the 4310 from the actuator.
2. Remove the screws holding the magnet assembly to the connector arm.
Install the new magnet assembly per the appropriate Installation/Mounting procedure. Once the instrument is
mounted, perform the calibration routine before putting back in to service.
Replacing the Power Module
WARNING
4310
Personal injury and property damage can result from fire or explosion if the power module, which contains two
lithiumthionyl chloride (LiSOCl
cool, dry and ventilated area; for maximum life, storage should not exceed 30_C (86_F).
Note
The batteries contained in the field replaceable power module are not rechargeable. Contact your Emerson Process Management
sales office if a replacement power module is required.
When operating in temperatures between -10_C (14_F) and -20_C (-4_F) it is recommended that you use the extended power
module, as power module life is impacted. The life expectancy of an extended life power module used continually in the -10_C
(14_F) and -20_C (-4_F) range is 3 years.
Note
Proper disposal of used power modules, which contain two lithiumthionyl chloride (LiSOCl
should be done in accordance with applicable local rules and regulations.
For additional information refer to the manufactures guidelines for disposal of lithium batteries:
http://www.tadiranbat.com/pdf.php?id=0111_-_Guidelines_for_Disposal_of_Lithium_Cells_and_Batteries (available at
www.tadiranbat.com).
) batteries, is subjected to heat above 100_C (212_F). Power modules should be stored in a
2
) batteries, is required. Disposal
2
Removal
Refer to figure 5.
1. Loosen the two instrument cover screws and open the cover.
2. Remove the four screws providing the mechanical connection to the housing.
3. Disengage the power module from the banana plug connectors on the main board.
4. Remove the power module.
Installation
Refer to Installing Standard and Extended Life Power Modules on page 10. Recalibrate the instrument before putting it
back into service.
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Resetting Power Module Variables
When power modules are replaced, you must reset Battery Life Remaining (shown in figure 36), which can be used for
scheduling maintenance of the power module. The counter can be reset using a Field Communicator or AMS Device
Manager. Resetting this value will also change the Power Module Date.
Field Communicator
Select Online, Configure, Manual Setup, Power Module, then Reset Module Data to reset Battery Life. Refer to the
Configure menu tree shown in figure 25.
Note
Reset Module Date can also be accessed by selecting Service Tools, Maintenance, and Power Module.
AMS Wireless Configurator or AMS Device Manager
In AMS Device Manager select Configure, Manual Setup, then select Reset Power Module Variables from the Power tab, as
shown in figure 36, to reset the power module variables.
Figure 36. Resetting Power Module Variables
POWER MODULE DATE (INDICATES
DATE OF POWER MODULE INSTALLATION)
BATTERY LIFE
REMAINING
SELECT
RESET POWER
MODULE VARIABLES
1. A warning will be displayed, noting this should only be done when a new power module is installed. Select Next if
you have replaced the power module. Select Cancel if the power module has not been replaced.
2. Select Yes when asked if you want to continue.
3. Press Next on the status screen displayed.
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4. Select the installed power module type, Standard or Extended. Refer to figure 4 to identify the power module type.
Select Next to continue.
5. Select Next on the Power Module Date status screen to continue.
Note
When the device initially joins the network and the Power Module Date has not been updated, the first date captured will be
captured and stored. The power module date will be updated once the device is on the wireless network.
6. Select Next to complete the Resetting Power Module Variables procedure.
Component Maintenance—On/Off Control Option
Note
There are no replaceable components on the 4310 with the monitoring option.
Components are subject to normal wear and must be inspected and replaced as necessary. The frequency of
inspection and replacement depends upon the severity of service conditions. Conditions that may affect component
life include, but are not limited to: excessive water in the air line, freezing, or dirty air.
This section describes removing and replacing the spool valve and pneumatic gasket, the pneumatic interface and
housing gasket, and the filter assembly.
Key numbers are shown in figure 37 unless otherwise indicated.
Spool Valve and Pneumatic Gasket Removal
1. Remove the four hex socket cap screws (key 18).
2. Carefully remove the spool valve (key 17). If needed, gentle prying can be used at the corners to assist in separating
the spool valve from the 4310.
3. Remove the pneumatic gasket (key 16) from the device. Care is needed as the gasket may stick to the spool valve or
the outside face of the pneumatic interface.
4. Follow the instructions below to install a new spool valve and gasket.
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Figure 37. TopWorx 4310 Assembly
Instruction Manual
D103622X012
Key Description
13 Filter Assembly
14 Housing Gasket
15 Pneumatic Interface
16 Pneumatic Gasket
17 Spool Valve
18 Hex Socket Cap Screw
26 O-Ring
27 Hex Socket Cap Screw
59 Vent Assembly
GE53345-C
ON/OFF CONTROL OPTION
Spool Valve and Pneumatic Gasket Installation
1. Align the five small holes on the gasket (key 16) with the five small holes on the spool valve (key 17). Inserting two
or more of the hex socket cap screws (key 18) through the spool can help to align the gasket with the spool.
2. Install the spool onto the housing, making sure that the side of the spool with three 1/4 NPT fittings is visible from
the front of the device.
3. Replace the remaining hex socket cap screws (key 18); tighten to a torque of 4.5 N•m (40 lbf•in).
Pneumatic Interface and Gasket Removal
1. Follow the above instructions to remove the Spool Valve and Pneumatic Gasket
2. Open the 4310 and carefully unplug the two red pilot valves connectors, shown in figure 38, from the sensor board.
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Figure 38. Pneumatic Interface
4310
February 2016
HOUSING GASKET
(KEY 14)
PILOT
VALVE
PILOT VALVES (2)
PNEUMATIC INTERFACE
X0548
PILOT VALVE
CONNECTORS
(RED)
CONNECTORS
WIRE LEADS
X0553
PNEUMATIC INTERFACE
(KEY 15)
3. Remove the three hex socket cap screws (key 27) from the pneumatic interface (key 15).
4. Remove the pneumatic interface by pulling it straight out of the housing.
5. Carefully remove the housing gasket (key 14). It may be attached to the back of the pneumatic interface.
6. Remove the four Orings (key 26).
7. Follow the procedure below to install a new pneumatic interface and gasket.
Pneumatic Interface and Gasket Installation
1. Install the four new orings (key 26) into the housing.
2. Install the new housing gasket (key 14), making sure it is completely seated into the housing.
3. Align the wire leads from the pilot valve into the appropriate openings in the housing and carefully slide the
pneumatic interface into the housing until the two connectors can be plugged in.
4. Insert the pneumatic interface into the housing.
5. Install the three hex socket cap screws (key 27) and tighten to 1.13 N•m (10 lbf•in).
6. Close the 4310 cover and tighten the instrument cover screws to a torque of 5.6 to 6.7 N•m (50 to 60 lbf•in).
7. Follow the instructions on page 64 to install the spool valve and pneumatic gasket.
Filter Replacement
1. Remove the two screws holding the filter assembly (key 13) in place.
2. Remove the filter assembly from the housing (it is okay to twist the filter to aid in removal).
3. Insert the new filter into the housing, making sure that the holes line up with the screw holes in the housing.
4. Replace the two screws holding the filter assembly in place and tighten to 1.13 N•m (10 lbf•in).
5. Repeat the above steps for the second filter.
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Parts
WARNING
Use only genuine Emerson replacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any TopWorx instrument. Use of components not supplied by Emerson Process
Management may void your warranty, might adversely affect the performance of the instrument and could cause personal
injury or property damage.
Repair Kits
Note
Parts Kits are only available for the 4310 with on/off control.
Kit Description Part Number
1 Complete Repair Kit
Kit contains Filter Assembly, qty. 2 (key 13); Housing
Gasket (key 14); Pneumatic Interface (key 15); Pneumatic
Gasket (key 16); Spool Valve (key 17); Hex Socket
Cap Screw, qty. 4 (key 18); O-Ring, qty. 4 (key 26); Hex
Socket Cap Screw, qty. 3 (key 27); and
Vent Assembly, qty. 2 (key 59) R4300X0RK12
2 Pilot Valve Repair Kit
Kit contains key Housing Gasket (key 14); Pneumatic
Interface (key 15); Pneumatic Gasket (key 16) Hex Socket
Cap Screw, qty. 4 (key 18); O-Ring, qty. 4 (key 26); and
Hex Socket Cap Screw, qty. 3 (key 27) R4300X0PV12
3 Spool Valve Repair Kit
Kit contains Pneumatic Gasket (key 16); Spool Valve (key 17);
Hex Socket Cap Screw, qty. 4 (key 18) ; and
Vent Assembly, qty. 2 (key 59) R4300X0SV12
4 Soft Seal Kit
Kit contains Housing Gasket (key 14); Pneumatic
Gasket (key 16); and O-Ring, qty. 4 (key 26) R4300X0SS12
Replaceable Parts
Note
Contact your Emerson Process Management sales office
Ordering information.
Description
Standard Power Module
Extended Life Power Module
Mounting Kit
Magnet Assembly (typically included with Mounting Kit)
for Part
5 Filter Repair Kit
Kit contains Filter Assembly qty. 2 (key 13) R4300X00F12
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For additional information on the
4310 scan or click the QR code
TopWorx Global Support Offices:
North America
3300 Fern Valley Road
Louisville, Kentucky 40213 USA
+1 502 969 8000
info.topworx@emerson.com
Middle East
P.O. Box 17033
Jebel Ali Free Zone
Dubai 17033
United Arab Emirates
Asia‐Pacific
1 Pandan Crescent
Singapore 128461
+65 6891 7550
info.topworx@emerson.com
+9714 8118283
info.topworx@emerson.com
Europe
Horsfield Way
Bredbury Industrial Estate
Stockport SK6 2SU
England
+44 0 161 406 5155
info.topworx@emerson.com
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
TopWorx™ and Fisher are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson
Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. HART and WirelessHART are registered
trademarks of FieldComm Group. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to
ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products
or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are
available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time
without notice.
Africa
24 Angus Crescent
Longmeadow Business Estate East
Modderfontein
Gauteng RSA
+27 11 451 3700
info.topworx@emerson.com
www.topworx.com
68
E 2012, 2016 TopWorx™. All rights reserved.
Instruction Manual Supplement
D103989X102
4310 Position Monitor
August 2014
INMETRO Hazardous Area Approvals for
TopWorx™ 4310 Wireless Position Monitor
with On/Off Control Option
This supplement provides INMETRO Hazardous Area Approval information for the 4310 Wireless Position Monitor with
On/Off Control Option instruction manual. Use this in conjunction with information provided in the 4310 Wireless
Position Monitor with On/Off Control Option instruction manual (D103622X012).
National Institute of Metrology, Quality and Technology. INMETRO approval is accepted in Brazil.
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring
requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may
override, the standard installation procedures. Special instructions are listed by approval. Refer to the instruction
manual for all other information regarding the 4310 wireless position monitor.
Note
This information supplements the nameplate markings affixed to the product.
Always refer to the nameplate itself to identify the appropriate certification.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion,
and area re‐classification.
Certification Number
IEx 13.0238X
Standards Used for Certification
ABNT NBR IEC 600790:2013
ABNT NBR IEC 60079-11:2013
Intrinsically Safe
Battery Sourced Power Module w/out Pneumatic Output
Ex ia IIC T3/T4/T5 Ga
Battery Sourced Power Module with Pneumatic Output
Ex ia IIC T4/T5/T6 Ga
www.topworx.com
4310 Position Monitor
August 2014
Instruction Manual Supplement
External Power Option w/out Pneumatic Output
Ex ia IIC T5 Ga
External Power Option with Pneumatic Output
Ex ia IIC T5 Ga
Enclosure:
Type 4X, IP66W, IP67W
External Power Terminal J5:
Ui = 28 V, Ii = 100 mA, Pi = 1 W, Ci = 78 nF, Li = 2.63 mH
HART Communication Terminals WP1/WP2:
Ui = 6 VDC, li = 5 mA, Pi = 30 mW, Ci = 2.5 nF, Li = 0 mH
Uo = 6 VDC, Io = 14 mA, Po = 84 mW, Co = 39 μF, Lo = 150 mH
Temperature classification:
Battery Sourced Power Module w/out Pneumatic Output
T5 = -40_C ≤ Tamb ≤ +40_C ; T4 = -40_C ≤ Tamb ≤ +75_C ; T3 = -40_C ≤ Tamb ≤ +85_C
Battery Sourced Power Module with Pneumatic Output
T6 = -20_C ≤ Tamb ≤ +31_C ; T5 = -20_C ≤ Tamb ≤ +46_C ; T4 = -20_C ≤ Tamb ≤ +50_C
External Power Option w/out Pneumatic Output
T5 = -40_C ≤ Tamb ≤ +80_C
External Power Option with Pneumatic Output
T5 = -20_C ≤ Tamb ≤ +50_C
D103989X102
Special Conditions of Use
Equipment with a Battery Sourced Power Module:
- The HART (WP1-WP2) connections can only be connected to intrinsically safe certified equipment and in
accordance with the instructions of the manufacturer. This combination must be compatible regarding intrinsic
safety rules.
- The equipment should not be subjected to mechanical impacts or friction.
- Products that are operated by battery can only use power module GE57654X012 or GE57655X012.
- The piezo valve shall be used for control of non-flammable medium only.
Equipment with External Power:
- The apparatus may be powered externally via external power module GE61615X012.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
TopWorx is a mark owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process
Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective
owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made
to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the
products or services described herein or their use or applicability. All sales are governed by our terms and conditions,
which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
www.topworx.com
2
E 2014 TopWorx, Inc. All rights reserved.
Instruction Manual Supplement
D103983X012
4310 Position Monitor
September 2014
NEPSI Hazardous Area Approvals for
TopWorx™ 4310 Wireless Position Monitor
with On/Off Control Option
This supplement provides NEPSI Hazardous Area Approval information for the 4310 Wireless Position Monitor with
On/Off Control Option. Use this in conjunction with information provided in the 4310 Wireless Position Monitor with
On/Off Control Option instruction manual (D103622X012).
NEPSI—National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation. NEPSI
approval is accepted in China.
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring
requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may
override, the standard installation procedures. Special instructions are listed by approval. Refer to the instruction
manual for all other information regarding the 4310 wireless position monitor.
Note
This information supplements the nameplate markings affixed to the product.
Always refer to the nameplate itself to identify the appropriate certification.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion,
and area re‐classification.
Standards Used for Certification
IEC 600790:2011 GB 3836.1-2010
IEC 6007911:2011 GB 3836.4-2010
IEC 6007926:2006 GB 3836.20-2010
Intrinsically Safe
Ex ia IIC T3/T4/T5 Ga (battery powered, without pneumatic output)
Ex ia IIC T4/T5/T6 Ga (battery powered, with pneumatic output)
Ex ia IIC T5 Ga (external powered, with or without pneumatic output)
www.topworx.com
4310 Position Monitor
September 2014
Instruction Manual Supplement
D103983X012
Special Conditions for Safe Use
The suffix “X” placed after the certificate number indicates that this product is subject to special conditions for safe
use, that is:
1. To avoid an ignition hazard due to mechanical impact or friction when the product is installed in zone 0.
2. The apparatus can only be powered with one of power supply model GE57654X012 or GE57655X012.
3. The piezo valve shall be used for control non-flammable medium only.
4. The apparatus may be powered externally via External Power module GE61615X012.
Conditions for Safe Use
1. The relationship between temperature class and ambient temperature range is shown as following:
Battery Powered, versions without pneumatic output
Temperature Class T5 T4 T3
Ambient Temperature Range -40_C +40_C -40_C +75_C -40_C +85_C
Battery Powered, versions with pneumatic output
Temperature Class T5 T4 T3
Ambient Temperature Range -20_C +31_C -20_C +46_C -20_C +50_C
External Powered, version without pneumatic output: -40°C +80°C
External Powered, version with pneumatic output: -20°C
+50°C
2. Certified intrinsically safe handheld HART communication equipment can be connected to terminal WP1/WP2, its
parameters are shown as following:
Ui = 6 V, Ii = 5 mA, Pi = 30 mW, Ci = 2.5 nF, Li ≈ 0
Uo = 6 V, Io = 14 mA, Po = 84 mW, Co = 39 μF, Lo = 150 mH
2. 1 External power terminal (J5) parameters:
Ui=28 V, Ii=100 mA, Pi=1 W, Ci=78nF, Li=2.63 mH
3. The user shall not change the configuration in order to maintain/ensure the explosion protection performance of
this product. Any change may impair safety.
4. For installation, use and maintenance of this product, the end user should observe the instruction manual and the
following standards:
GB50257-1996: “Code for construction and acceptance of electric device for explosion atmospheres and fire
hazard electrical equipment installation engineering”.
GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair and overhaul for apparatus
used in explosive gas atmospheres”.
GB3836.15-2000: “Electrical apparatus for explosive gas atmospheres Part 15: Electrical installation in hazardous
area (other than mines)”.
GB3836.16-2006: “Electrical apparatus for explosive gas atmospheres Part 16: Inspection and maintenance of
electrical installation (other than mines)”.
GB3836.18-2010: “Explosive atmospheres Part 18: Intrinsically safe system”.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
TopWorx is a mark owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process
Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective
owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made
to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the
products or services described herein or their use or applicability. All sales are governed by our terms and conditions,
which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
www.topworx.com
2
E 2014 TopWorx, Inc. All rights reserved.
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