Instruction Manual
D104413X012
Yarway Series 4300 TempLow
January 2019
Service Instructions for Yarway™ Series 43000
™
TempLow
Steam Desuperheater
This instruction manual was prepared by Emerson.
Do not install, operate or maintain this product
without being fully trained and qualified in valve,
actuator and accessory installation, operation and
maintenance.
To avoid personal injury or property damage it is
important to carefully read, understand, and follow all
of the contents of this manual, including all safety
cautions and warnings.
If you have any questions about these instructions,
contact your Emerson sales office
before proceeding.
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations. Check with your
process or safety engineer for any other hazards that may be present from exposure to process media.
Personal injury or equipment damage caused by sudden release of pressure may result if the desuperheater is installed
where service conditions could exceed the limits given on the product nameplate. To avoid such injury or damage, provide
a relief valve for over‐pressure protection as required by government or accepted industry codes and good engineering
practices.
CAUTION
When ordered, the desuperheater configuration and construction materials were specified to meet particular pressure,
temperature, pressure drop, and fluid conditions. Do not apply any other conditions to the desuperheater without first
contacting your Emerson sales office.
www.Fisher.com
Yarway Series 4300 TempLow
January 2019
Instruction Manual
D104413X012
Maintenance
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing
any maintenance operations:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve. Drain the process media from both sides of the valve.
D Safely vent the power actuator loading pressure.
D Use lock-out procedures to be sure the above measures stay in effect with you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even with the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.
D Check with your process or safety engineer for any other hazards that may be present from exposure to process media.
CAUTION
When adjusting the travel stop for the closed position of the valve ball or disk, refer to the appropriate valve instruction
manual for detailed procedures. Undertravel or overtravel at the closed position may result in poor valve performance
and/or damage to the equipment .
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Yarway and Templow are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson
Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their
respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay, 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
2
E 2019 Fisher Controls International LLC. All rights reserved.
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
Before installation these instructions must be fully read and understood
PRINCIPLES OF OPERATION
The Yarway TempLow Desuperheater (also
model 91 and 93) responds to pneumatic or
electric signals generated by a temperature
instrumentation control loop to provide
automatic introduction and metering of
cooling water for steam temperature control.
This desuperheating process effectively
and efficiently cools steam in accordance
to a thermodynamic heat balance at
constantpressure.
Desuperheating water, at a pressure at least
50 psi above steam pressure, enters the
valve at a flanged inlet. Water flows down
through the jacket to the seating area above
the disc where tight shutoff is achieved.
Whenthetemperaturecontrol unit signals for a
reduction in steam temperature, the pneumatic
actuator moves the stem/disc downward,
progressively uncovering a series ofvortex
feedholes. The water enters the vortex,
acquires a rotational sense and exits the spray
nozzle as a thin spinning conical fan which
immediately breaks up into a finely atomized
mist of water droplets. These mix with the
superheated steam for rapid evaporation.
There are seven stages of water control for
each vortex nozzle. Multiple nozzles are fitted
to the spray cylinder, thus giving a fine control
capability and fast response to a change
in the temperature control signal. Use of
multiple swirl chamber, orifice fan type spray
nozzles provide the sequential application
of an efficiently generated spray cone. The
combination provides a precise method of
control with a high order of rangeability. In the
normally closed position, the desuperheater
maintains a tight shutoff by virtue of the
actuator top works.
Valve selection is based on flow requirement
at maximum conditions of water need and
nominal water pressure. The valve exhibits
a linear or modified linear characteristic.
Nominal flow should be in the range
of50% to 80% of maximum valve capacity.
Follow the Yarway certified engineering
drawing for specific details which supersede
these general instructions. If the conditions
differ from those specified, consult the Yarway
Customer Services Department.
STANDARD SPECIFICATIONS
• Steam pressure and temperature ratings Standard Class Valve ASME B16.34 - limits
as specified for ASTM-A217-WC6 in Pressure
Classes 150, 300, 600, 900 and 1500.
• Steam line installation diameters
(minimum)- nozzle sizes A6 and B6 - 6inch
diameter minimum, C6, D6, and E6 - 8inch
diameter minimum. Consult certified
drawing.
• Cooling water supply pressure - water
pressure 50 psi greater than steam
pressureas measured at the valve inlet.
• Steam line nozzle and valve outlet flange3inch ASME B16.5 (DN 80) raised face pressure class as specified.
Extension pipe 3 inch schedule 160 maximum
(2.6 inch diameter clearance).
• Valve water inlet flange - 1 inch (DN 25)
ASMEB16.5 raised face flange; pressure
class or DIN flange as specified.
• Valve actuator/positioner - standard
actuator; Yarway Model 20, air failure to
close diaphragm type. Positioner upon
clientrequest.
• Instrument air failure mode - loss of
instrument air, valve fails closed.
• Instrument electric signal: 4-20 mA.
• Instrument air signal - standard - 3 to 15 psig
(.21 to 1.03 bar).
• Connections - ¼ inch - NPT instrument air
supply (IA) and PG 20 instrument signal (IS).
Check certified order drawing for
specificdetails.
Emerson.com/FinalControl
© 2017 Emerson. All rights reserved.
Engineering Doc. #961245 Rev. H
VCIOM-03325-US 15/04
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
UNPACKING, PREPARATION AND STORAGE
Upon receipt of the valve, inspect valve and
shipping container for transit damage such as
a broken crate, broken yoke, bent valve stem or
broken accessories. Check the documentation,
identification plate, valve tag data, instruction
manual, etc. Locate and identify spare parts
included in the shipment.
Use the shipping container for temporary
valve protection. Leave protective covers in
place until ready to proceed with inspection
and installation. Store the valve in a clean, dry
location. If outdoor storage is unavoidable,
support the valve off the ground or pavement
and provide a waterproof covering. Lift the valve
by means of straps around valve body and inlet
flange. Do not use the actuator yoke to attach
lifting straps.
LONG TERM STORAGE
Use a dry, heated, inside storage area. Remove
the valve stem packing. Make sure valve is dry
and free from moisture. Apply Cosmoline-type
protective grease to the flange face, packing
stuffing box and valve stem.
PREPARATION FOR INSTALLATION
Remove all paper, tape and packing materials,
and all foreign materials. Transport carefully
to the installation site. Remove valve protective
covers and install the valve in the system.
INSTALLATION
See Yarway Engineering Approval Drawings
forcertified dimensions, installation details
andmarking for each TempLow Desuperheater
by serial no./tag no.
Main steam system piping (Figures 1 and 2)
1. The desuperheater requires a minimum
of 15 feet (4.6 meters) of straight pipe
from the valve installation to the first
bend downstream and six straight pipe
diametersupstream.
2. Branching of the main steam pipe should
not be allowed between the desuperheater
and the temperature sensor.
3. Pipe bends should be long radius type to aid
keeping the steam/water vapor mixture in
suspension until evaporated.
4. Avoid using “T” fittings between the
desuperheater and the temperature sensor.
5. The distance from the desuperheater
to the temperature sensor is nominally
40feet (12.2 meters). The certified drawing
specifies a minimum based on system
requirements. Greater distance assures
full mixing and total evaporation at low
steamvelocities.
Care must be exercised to accommodate
low steam flow conditions near saturation
temperature. A water film can form on the
pipe wall and reach the temperature sensor.
6. The temperature sensor should be mounted
in accordance with manufacturer’s
recommendation. Yarway recommends
mounting in the top of the line ± 45°.
The sensor should not be mounted at the
outside of an elbow.
7. The steam velocity can be increased by
reducing the steam pipe size by one or
two sizes for the distance between the
desuperheater and the sensor.
8. Desuperheater applications requiring
control over large turn down load ranges
can utilize split range control from a
single sensor for multiple desuperheaters
installed in the steam pipe.
9. Steam dump systems may require multiple
units to control maximum temperature.
Pipe mounting orientation
1. The desuperheater may be mounted at90°
to the steam line for all orientations of
steam flow.
2. The “vertical-up” position is preferred for
the valve stem and actuator. If the TempLow
is installed in other than vertical position,
consideration must be given to supporting
the actuator.
3. The cooling water supply should be clean,
filtered condensate or boiler feed water.
The source selection must consider water
temperature.
4. Yarway recommends that the cooling water
line include a locked open shut-off valve
and a strainer with 0.004 inch (0.1mm)
perforated mesh sized for the flow
requirements. The cooling water line must
be thoroughly flushed prior to connection
for use.
5. The water line pressure at the inlet to
the valve is to be per certified drawing
datasheet.
STEAM LINE
Mounting flange and pipe (Figure 3)
1. The spray cylinder should be located at
the center line of the pipe which is most
important in small lines.
2. The primary dimension variable is the
length “X” of the 3-inch (DN 80) nozzle that
supports the mounting flange. The 3-inch
(DN 80) connecting pipe must provide
a 2.60-inch (65 mm) diameter internal
clearance. A 3-inch schedule 160 pipe
provides the maximum wall thickness
pipeallowed.
3. The variable “X” is nominally calculated by
subtracting ½ the pipe OD dimension from
15½ inches (394 mm). This dimension varies
in order that the spray cylinder portion of the
valve is centered within the pipe OD(“Y”).
For pipe sizes greater than 24inches
(600 mm) the “X” dimension is 3½inches
(88.9mm). (See certified drawing.)
2
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
RECOMMENDED STANDARD INSTALLATION
DESUPERHEATING STATION
FIGURE 1
Lock open
Strainer
Water
Steam flow
IS
Blow down
IA
TTTIC
PI
Boot locate
at low point
15 ft. minimum
straight pipe
downstream
40 ft. minimum
distance to sensor
Spray nozzles must be oriented to direct spray with thedirection of flowing steam. No deviation allowed.
Important
T
Blow down
Dirt leg
FIGURE 2
Configuration position
Water inlet orientation
Steam flow
1 2 3 4
3
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
FIGURE 3
Y = O.D. pipe diameter - inches
When Y is greater than 24” O.D. X is 3.5 inches
Consult Yarway certified drawing for “X” dimension
90°
Reinforcement
2.60 dia. clear
X
Pipe O.D.
3⅛
6⅛
Gasket
1” (DN 25) flange water inlet
1½”(DN 40) for class 2500/pn400
90°
Spray
cylinder
3” (DN 80) flange
By Yarway
By customer
Thickness max. wall
sched. 160 pipe
Pipe dia. O.D.
Steam flow
CONFIGURATION 1 POSITION
4
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
MOUNTING INSTRUCTIONS
1. Use gasket and bolting material, installed
and meeting recommendations of
ASMEB31.1 “Power Piping” Code or
another recognized standard.
2. Put the gasket on the mounting flange.
3. Carefully insert the desuperheater into
the3-inch (DN 80) nozzle.
4. Mount the desuperheater to aim water
sprayoutlet points with the direction of
steam flow.
5. Assemble the bolting and tighten.
6. Clean and flush the cooling water line.
7. Connect the water line.
OPERATING CONTROLS
The desuperheating station instrument control
loop should include an indicating temperature
controller, a temperature transmitter, and a
thermo well (Figure 1).
If the steam pressure varies widely, a
self-compensating cascade pressure loop can
be added to vary the temperature set point to
assure control close to saturation conditions.
START UP
1. Verify the proper system installation,
thesensor location and the distance.
2. Connect the instrument air supply (IA) and
the instrument signal (IS) tubing.
3. Adjust the instrument air regulator for
correct output pressure.
4. Switch the temperature controller
tomanual.
5. Assuming an instrument air signal (IS)
of3-15 psi, the valve has three important
instrument signal response points.
Inst. signal, psi (IS) Valve position
3 Closed
3.5 Valve stem starting to move
15 Full valve stem stroke
The zero positioner output pressure
(diaphragm pressure) at 3 psig (IS)
instrument signal provides full actuator
spring force to close the desuperheater
andassure tight shutoff.
6. Set (IS) at 3.5 psi. Adjust the positioner
sothe valve is barely closed.
7. Set (IS) at 15 psi. Check the valve stem
for full stroke. Adjust the positioner to the
correct range and re-zero if needed by
checking the 3.5 psi point.
8. Set (IS) at 3 psi - the valve should close and
the output of the positioner should drop
to0psi.
9. Calibrate the temperature transmitter (TT).
Adjust for increasing temperature to give
anincreasing signal.
10. With the temperature controller (TIC)
in automatic position, ascertain that an
increase in temperature will cause an
increase in the instrument signal (IS)
(controller output).
11. Manual start up
a. Warm the main steam line.
b. Instrument signal (IS) 3 psi
(desuperheater closed).
c. Open the water valve to the
desuperheater.
d. Verify the water pressure at the valve.
e. Establish the main steam flow
(atleastthe design minimum).
12. Slowly increase the instrument signal (IS)
to4 or 5 psi. The indicated temperature
starts to fall. The temperature transmitter
(TT) signal decreases. The controller (TIC)
output pressure also decreases.
13. Slowly decrease the instrument signal (IS)
to 3.5 psi. The temperature will increase,
the temperature transmitter (TT) output will
increase, and the controller (TIC) output will
increase.
14. When satisfactory coordination between
the instrument air signal (IS) and the
steam temperature is reached, adjust
the controller setpoint to the desired
temperature using the directions of the
manufacturer.
15. Transfer from manual to automatic
controlwill put the desuperheater station
inoperation.
16. Log records of steam pressure, water
pressure, inlet steam temperature,
controlled steam temperature and
steam flow should be maintained to
verifyoperation.
IMPORTANT
Verify tightness of the valve stuffing box regularly
after start-up.
Re-tighten if necessary. Do not overtighten the
stuffing box.
5
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
INSPECTION PROCEDURE
Spray nozzle assemblies (3) and (6), fastener
ring (4), stem assembly (2) and piston rings (5)
shall be considered wear parts. The materials
selected are such that they do cope with
the conditions as found on applications in
steam/water environments. Thermal cycling
does occur and users should realize that the
temperature differentials at Desuperheaters
are usually the highest found in the Plant. It
is recommended to check the spray nozzle
assembly, with the integrally vacuum brazed
injection nozzles, fastener ring and tack-welds
after the first year of service.
At the inspection, by use of dye check or fluor
penetrant investigation, these parts shall be
checked for cracks. Parts with hair crack
indications shall not be re-used. ‘Defect free’
heads in such installations shall be inspected
once per 2 year of operation.
It is advised to replace the above mentioned
components at least once per 5 years of
service. Taking these precautions has
historically proven to give reliable service.
Note: spray nozzle assemblies may have been
made specifically for the specification. Delivery
time of such components will be 8 weeks.
INSPECTION
1. Review the current operating conditions
of temperature, steam flow, pressure
of steam and pressure of cooling water
and compare with those specified on
theinstallationdrawing.
2. Estimate the valve position from the
operating conditions and the heat balance.
3. Check the valve stem position.
4. Check the valve stem packing leakage. The
packing gland should appear slightly wet.
5. Check to assure that the packing gland is
equally centered on the valve stem.
6. Check to assure that the valve stem is
smooth and not scored due to rubbing
orbinding.
7. Check the instrument air supply pressure
and check the filter.
8. Check the air signal from the controller.
9. Inspect the positioner linkage to assure
proper non-binding action.
10. Check the steam pressure and temperature.
11. Compare the temperature, temperature
setpoint of the controller and the steam
pressure to provide a minimum margin
above saturation.
12. Blow down the strainer-changes in water
inlet pressures indicate a contaminated
supply.
13. Evaluate.
14. If operation conditions permit:
manually cause small changes to
thesystem
1. To stroke valve.
2. To change temperature.
3. Note changes.
15. If the findings for the above checkpoints are
satisfactory, return the valve to service.
ASSEMBLY, INSPECTION AND OVERHAUL
1. Isolate (valve out) the desuperheater valve
from the system.
2.
CAUTION: secure the steam line by shutting
off the block valves. Cool the line and
vent, assure the steam line is cold and
depressurized. Shut off the water supply.
3. Stroke the valve full open to fully closed.
Check the stroke and adjustments. Note the
smoothness of operation. Repeat several
times noting the positioner gage readings.
Observe the motion and inspect for freeness
and proper action.
4. Disconnect and remove the valve.
CAUTION: use care in lifting by using the
proper sling rigging. Assure proper removal
without bending the positioner linkages, etc.
5. Check leakage.
6. Connect the temporary supply of water to
the inlet port.
7. Increase the water pressure to approximate
the difference between the installed
water pressure and the steam pressure
(differential pressure).
8. Factory test: leakage allowed 7 drops per
minute at 550 psig.
6
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
FIGURE 4FIGURE 5
16
14
17
18
13
12
11
7
2
A
15
2
10
8
1
9
Witness mark
PARTS LIST
Item Part
1 Body assembly
2 Stem assembly
3 Spray cylinder assembly
4 Fastener ring
5 Set Piston ring
6 Vortex nozzle
20
7* Set Packing
8 Packing gland
9 Gland bushing
10 Cap screw
11 Lock nut
12 Data plate
13 Drive screw
14 Split nut stem connector
15 Actuator
16 Jam nut
17 Scale plate
18 Coupling bolt (2x)
19 Welded Stellite 6 seat**
20 Positioner
NOTES
* Recommended spare part. Specify spare part
byitem no., figure no., serial no.
** Integral part of the body, no spare part
FIGURE 6
4
19
5
6
3
Tangential water port
Water valve
feed holes in
spray cylinder
Rotating water
to cone shape
spray fan
Vortex ring
Vortex
spray
nozzle
Outlet
orifice
SPRAY CYLINDER DETAIL
VORTEX SPRAY NOZZLE NOT
AVAILABLE AS A SPARE PART
7
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
DISASSEMBLE WITH VALVE IN BENCH VISE
(FIGURES 4, 5 AND 6)
1. Mark the body assembly (1) and the spray
cylinder assembly (3) (Figure 4) with witness
marks to ensure proper alignment at
reassembly. Fastener ring (4) has right and
left hand threads to allow properly oriented
tightening at reassembly. RH and LH for
right hand and left hand respectively are
stamped on fastener ring (4).
2. Grind out the tack weld (A) (Figure 5) at
two places. To release the fastener ring (4)
from the body assembly (1) and the spray
assembly (3):
a. Hold cylinder (3); loosen the ring (4)
byturning the ring clockwise.
b. Inspect the piston rings (5) for wear
orerosion.
c. Inspect the cylinder bore (3) for gouges
or ridges.
d. Clean the spray cylinder assembly (3)
using boiler acid wash to remove scale.
Thoroughly rinse in clean water.
e. Inspect the spray nozzles (6) for erosion
of outlet orifices.
f. Replace worn or eroded parts.
g. Connect the filtered air supply (IA)
and, using the regulator, supply
approximately 9 psi to the instrument
signal (IS) ports of the positioner.
h. The actuator will cause the stem
assembly (2) to extend.
i. Inspect the seat (19) and the disc (2)
seating surface. The seating surface
should be clean and free from cuts,
gouges or wiredrawing. A proper seat
shows a narrow concentric lapped
seating band.
j. Slowly decrease the instrument signal
(IS) allowing the actuator to retract,
closing the valve. Shut off the air
andvent.
DECISION POINT
If the seat band and leakage are correct,
proceed to Reassembly procedure. If the stem
and disc are to be replaced or refinished,
proceed to “Removal of stem/disc assembly.”
Removal of stem/disc assembly
Place valve in vise. The instrument
air (IAandIS) should be connected to
thepositioner.
1. Carefully observe and make sketch notes of
the orientation of the:
a. Positioner link attachment to valve stem
and the orientation of the split nut stem
connector (14). Count the stem threads
above and below the connector to aid in
proper reassembly.
b. Carefully disconnect the positioner links.
c. Loosen the jam nut (16) and leave on the
actuator stem.
d. With (IA) at 40 to 50 psi and (IS) at 7
psi, slowly move the positioner arm to
cause the actuator stem to extend to
mid-travel.
e. With the valve stem at mid-position,
loosen the split nut stem connector
bolts(18) and stem connector (14).
f. Slowly retract the actuator stem.
Remove the instrument signal (IS).
g. Loosen and remove the cap screws (10),
packing gland (8) and gland bushing (9).
h. With a packing hook, remove packing (7).
i. Remove the valve stem and disc (2).
j. Clean the packing box of packing and
foreign material.
k. The stem disc (2) and seat (19) may
be lapped to repair the seat using
Carborundum Compound, Grade 360
(fine) or equivalent. A proper seat
shows a narrow concentric lapped
seatingband.
l. Clean the seat and disc thoroughly
afterlapping.
8
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
REASSEMBLY OF VALVE
1. Insert the stem/disc assembly (2) into the
valve body (1).
2. Install the packing rings (7) alternating
the ring gaps. Bottom each ring. Refer to
packing installation instructions supplied
with replacement packing.
3. Install the gland bushing (9).
4. Install the packing gland (8).
5. Install the cap screws (10).
6. Pull down the packing evenly taking up
slack, making sure not to bind the stem,
bushing or gland.
7. Leave the final packing adjustment until
later in this instruction.
8. Place the scale plate (17) on actuator stem
(Figure 8).
9. Actuator/stem coupling (Figure 7).
a. Make a temporary witness mark at the
actuator stem and spring adjustor actuator fully retracted.
b. Connect 7 to 9 psi regulated instrument
air to actuator port to cause actuator to
extend ¾” (19 mm).
c. Couple valve stem and actuator stem
with two-piece stem connector (14).
Stems to touch or gap slightly to match
fit the thread form. Valve stem to have
a full thread engagement with stem
connector.
d. Attach mating stem connector
half, assemble positioner bracket if
applicable. Tighten assembly using
connector bolts (18). Tighten to 20 ft/lb
(27 Nm) torque.
e. Slowly remove regulated instrument
air to allow actuator stem to retract at
final position (“0” air pressure) and valve
disc on seat. The actuator stem witness
1
mark shall be extended
/
16” (1.5 mm)
minimum. Full actuator spring force is
on valve to close, assuring tight shutoff.
10. Tighten the jam nut (16) to 50 ft/lb (68 Nm)
on the scale plate (17) and the split nut (14).
Adjust indicator scale.
11. Remove the air pressure to the actuator.
12. Connect the positioner link in the same
position as found at disassembly.
13. Reconnect actuator line to the positioner.
Cause valve to open and close by raising
andlowering pressure (IS) (3 to 15 psi).
14. Turn off the air pressure to the positioner.
REASSEMBLE SPRAY CYLINDER ASSEMBLY
1. Inspect the piston ring (5) position and
make proper orientation with respect to
witness marks established at disassembly
(Figure4).
2. Orient piston rings as shown in Figure 8.
3. Engage ring (4) 1-2 threads on body (1) to
hold in place. Align the witness marks on
cylinder (3) and valve body (1). Assemble
cylinder (3) by inserting disc (2) with properly
oriented piston rings (5). Water can be used
as a lubricant.
4. Engage the threads in ring (4)
simultaneously with thread in body (1) and
cylinder (3).
5. Rotate the ring (4) counterclockwise to pull
body (1) and the cylinder (3) into face to face
contact. Do not rotate cylinder (3).
6. Tighten the ring (4) to 40 to 50 ft/lb
(54-68Nm).
7. The fastener ring (4) must have a gap on
1
both sides -
/
64” (0.4 mm) minimum.
8. Inspect location of witness marks for
alignment of spray cylinder (3) and body (1).
9. Turn on the instrument air supply pressure
port (IA). Apply 3 to 15 psi at port (IS). Slowly
extend and retract the valve stem (2). Valve
action should be smooth.
10. Shut off the air pressure and vent. Remove
connections.
11. Tack weld ring (4) to the body (1) and to the
cylinder (3) - 2 places, 180° apart.
12. Use welding filler material, Specification
SFA 5.14, AWS ER NiCrMo-3. Preheat not
required. Post weld heat treat not required.
13. Apply 500 psi water at water inlet flange.
Check leakage.
14. Tighten packing cap screws (10) equally
until gland leakage is a drop per minute.
Donot bind stem.
15. Remove pressure.
9
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
FIGURE 7 VALVE AND ACTUATOR REASSEMBLY
ANDADJUSTMENT
Actuator shaft reference mark
assembled
Valve disc on seat
1
/
16” minimum gap.
Bolt 18
Stem connector to have
full thread engagement
with valve stem
FIGURE 8
Actuator
shaft
Valve
stem
120°
1 2 3
Ring 1Ring 2Ring 3
120°
Nozzle side
Jam nut 16
14
2
9
1. Actuator and positioner adjustment are
covered in manufacturer’s manuals.
2.
CAUTION: the actuator has springs installed
with a preload in place. Do not disassemble
without proper preparation.
3. Pin the positioner arm linkage to the split
nut stem connector (14) in the same manner
as noted at disassembly. Take care to
ensure freedom of motion to linkage.
4. The valve trim has a linear or modified
linear stroke/flow characteristic.
5. Valve to remain on valve seat at 3 psi
instrument signal (IS), “0” diaphragm
pressure, and to start open at 3.5 psi (IS).
This ensures positive seating force at
minimum signal. Full stroke at 15 psi (IS).
6. Install the valve using new gaskets
as described in mounting and startup
instructions above.
6
5
FIGURE NUMBERS
Weight*
ANSI class rating ISO rating Figure number
150 20 4322 141 (64)
300 50 4324 150 (68)
600 110 4326 155 (70)
900 150 4328 171 (77)
1500 260 4330 187 (85)
2500 420 4332 231 (105)
* Including pneumatic actuator
Spray cylinder nozzle assemblies are furnished in 7 standard capacities depending on application requirements.
Special nozzle configuration may be supplied. Consult certified order drawing.
Size C
AS 6 0.09 0.07 1⅛ (28)
AO 6 0.19 0.16 1⅝ (41)
A 6 0.30 0.26 1⅝ (41)
B 6 0.80 0.68 2⅛ (54)
C 6 2.10 1.80 2⅞ (73)
D 6 3.20 2.60 3⅛ (80)
E 6 5.50 4.70 3
v
K
v
lb (kg)
Valve stroke
inch (mm)
5
/
16 (84)
10
YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
RECOMMENDED SPARES
Packing set - Item (7).
Special note:
1. All parts are available. Identify by name,
HOW TO ORDER SPARE PARTS
When ordering spare parts, always give the:
Figure no.
Serial no.
item number, and desuperheater valve
serial number.
The seat is a part of the body assembly
Describe parts by name and item number.
See Figure 5.
andnot available separately.
2. Spray cylinder assembly (3) includes
Data plate is attached to actuator yoke.
vortex nozzles (6) which are not available
separately.
3. When ordering a spray cylinder (3),
matching piston rings (5) must be ordered
toassure proper sealing.
4. When ordering stem assembly (2), piston
ring set (5) will be supplied.
TROUBLESHOOTING CHART FOR SYSTEM
Steam
flow
Very low Low Low Low Closed Startup
Very high Low Low OK Normal Water on sensor
Normal Normal Low OK Normal Wet sensor Sensor too close to valve Move sensor
Very low High Low OK Normal to flood Setpoint at press. sat. temp. Poor heat transfer Raise setpoint or lower
Normal Normal OK OK
Normal Low OK OK Normal High superheat Poor heat transfer Raise system pressure
Normal High OK OK Poor control Sat. steam Setpoint at saturation Lower system pressure
Low High High High Fails open Temp. above Over temperature Lower system pressure
Low Normal High OK Closes Water on sensor Sensor too close to valve Move sensor
Very low Normal High High Opens Water fallout Steam velocity low Lower system pressure
Normal Normal High High Opens Operating saturated Wet steam Lower system pressure
Normal Normal High High Open Needs water Water supply Clean the strainer
Very high Low High High Open Needs water Check water supply Raise water pressure
Steam
pressure
Actual effective
steamtemp.
Temp.
control Valve action Cause What is wrong To correct
Evap. beyond sensor
pressureDue to syst. heat losses Sat. steam
Wet steam
Floods Sat. temp. Wet steam
Floods
Floods Raise setpoint
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YARWAY TEMPLOW® STEAM DESUPERHEATER
InstallatIon and MaIntenance InstructIons
VALVE TROUBLESHOOTING CHART
Malfunction Reason Corrective action
Low temperature Valve cycling, low system flow, valve throttling too close to seat 1. Reduce water pressure
Must be steam saturated pressure plus 50 psi
Low temperature Controller action reversed 1. Check system signal sense
Low temperature Water pressure too high 1. Reduce inlet water pressure
Low temperature Valve does not shut off 1. Check valve stroke
2. Check 3.5 psi Instrument Signal (IS) shutoff point
Low temperature Valve seat leakage indicated 1. Secure system and evaluate seat leakage
High temperature, no control Water pressure at valve inlet less than specified 1. Open water valve
2. Blow down strainer
3. Check supply pressure
High temperature, no control Air pressure to actuator/positioner 1. Air pressure too low. Adjust to 40-50 psi
2. Clean air set filter
3. Blow down air supply line
4. Check for moisture in instrument air
High temperature, no control Water pressure at valve as specified 1. Check valve stroke
2. Check water temperature
3. Check for valve plugging
4. Check water quality
Hunting or limit cycling Temperature setpoint too close to saturation pressure temperature 1. Increase temperature (steam superheat)
2. Evaluate and readjust controller action
Hunting or limit cycling Temperature controller tuning not correct 1. Positioner arm link bent, loose or binding
Hunting or limit cycling Valve binding or friction 1. Check packing adjustment (some leakage expected)
2. Check packing gland/stem clearance
3. Use correct original type packing
4. Review positioner calibration
5. Check instrument air supply pressure
GRAFOIL
®
is a registered trademark of UCAR Carbon.
© 2017 Emerson. All rights reserved.
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