Fisher Fisher 1077 Manual Handwheel Actuator Manuals & Guides

Instruction Manual
D101296X012
Fisher™ 1077 Manual Handwheel Actuator
1077 Actuator
June 2017
Contents
Introduction 1...................................
Scope of Manual 1.............................
Description 1.................................
Installation 3
Adjustment 8................................
Operation 9..................................
Maintenance 10
Lubrication 10................................
Disassembly 11...............................
Assembly 11..................................
Parts Ordering 13
Parts Reference 13...............................
....................................
.................................
................................
Figure 1. Fisher 1077 Handwheel Actuator Mounted on a V150 Valve
W8176‐1
Introduction
Scope of Manual
This instruction manual includes installation, adjustment, operation, and maintenance information for the Fisher 1077 manual handwheel actuator. Instructions for the control valve is included in a separate manual.
Do not install, operate, or maintain a 1077 actuator without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson sales office
Business Partner before proceeding.
or Local
Description
The 1077 manual‐only handwheel actuator (figure 1) is used with rotary‐shaft valves such as the Fisher 9500 butterfly valve, 8532, 8560, and 8580 High Performance Butterfly valves, V150, V200 and V300 Vee‐Ball™ valves, V250 valves, and CV500 and V500 valves.
In the 1077 actuator, torque is transmitted from the handwheel through the handwheel input shaft to a worm and drive sleeve gear (sector) with splined bore. The worm and drive sleeve gear multiply the torque and transmit it to a splined valve shaft or splined stub shaft. The size 10‐KE:6 actuator additionally has a spur gear reduction drive for increased torque capability.
Specifications
1077 actuator specifications are given in table 1. Some specifications for a given actuator as it comes from the factory are stamped on a metal nameplate attached to the actuator mounting yoke (key 7, figure 6).
www.Fisher.com
1077 Actuator
June 2017
Table 1. Specifications
Instruction Manual
D101296X012
Actuator Sizes
See table 2
Acceptable Valve Shaft Diameters
See table 2
Output Torque
See table 2
Wheel‐Rim Force
See table 2
Handwheel Turns Required for Full Rotation
See table 2
Handwheel Rotation
Direct Acting Construction: Clockwise handwheel rotation closes the valve (produces clockwise rotation of valve shaft) as shown in figure 2
Educational Services
Reverse Acting Construction: Clockwise handwheel rotation closes the valve (produces counterclockwise rotation of valve shaft) as shown in figure 2
Maximum Output Rotation
0 to 90 degrees
Mounting Positions
J Right‐hand (actuator on right side of valve body when viewed from the body inlet) or
J Left‐hand (actuator on left side of valve body when viewed from the body inlet). Position 1 as shown in figure 3 is standard; however, the actuator may be mounted in any of the positions shown in figure 3. Refer to figure 2 to determine the correct actuator construction
Approximate Weights
See table 3
For information on available courses for the Fisher 1077 Manual Handwheel Actuator, as well as a variety of other products, contact:
Emerson Automation Solutions Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com emerson.com/fishervalvetraining
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Instruction Manual
D101296X012
1077 Actuator
June 2017
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
The 1077 actuator is normally shipped mounted on a control valve body. Follow the procedures in the control valve body instruction manual for valve installation. Then proceed to the Operation section of this manual.
If the actuator has been shipped separately for installation on a valve body, or if the actuator was removed for maintenance, mount the actuator by following the instructions presented in this section before installing the valve body in the pipeline.
Individual part key numbers and part descriptions referenced in this procedure are shown in figure 6 except where otherwise indicated.
CAUTION
Rotating the valve disk or ball in the wrong direction will damage seals and other internal parts in some valve bodies. If the drive sleeve gear (key 1A) is not properly positioned, improper disk or ball rotation could result. If there is any doubt as to whether or not the drive sleeve gear is properly positioned, remove the gearbox cover plate. Use the appropriate view in figures 3, 4, and 5 to determine that the drive sleeve gear is at the proper end of its rotation.
1. Rotate the valve disk or ball to the closed position. Refer to the separate valve body instruction manual to
determine the closed position. Consult the appropriate valve instruction manual Installation section for valve shaft orientation marks.
2. Rotate the handwheel (key 5) to move the drive sleeve gear to the position that is to correspond to the closed
position of the valve disk or ball as follows:
For direct acting turn the handwheel so the drive sleeve gear and travel indicator are rotated fully clockwise.
For reverse acting turn the handwheel so the drive sleeve gear and travel indicator are rotated fully counterclockwise.
3. Remove the travel indicator pointer by removing the machine screws. For a size 0‐KE actuator only, remove the
O‐ring seal from the hub of the drive sleeve gear. Locate the four index marks on the drive sleeve gear hub. Also locate the index mark on the end of the valve shaft.
4. Refer to figures 3, 4, and 5 and locate the correct view for the valve body and mounting position being used. When
the actuator is installed, the valve shaft index mark must be aligned with the proper gear hub index mark.
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Instruction Manual
D101296X012
Table 2. Actuator Size Selection
WHEEL‐RIM FORCE
To Produce Torque Lower
Than Maximum Allowable
Shaft Torque
ACTUATOR SIZE
ACCEPTABLE
VALVE
SHAFT DIAMETER
MAXIMUM
ALLOWABLE
(1)
TORQUE
HAND‐ WHEEL
DIAMETER
To Produce
Maximum
Allowable Torque
Metric Units
mm NSm mm N N
0‐KE
2‐KE
6‐KE
7‐KE
9‐KE
10‐KE:6
12.7
15.9
19.1
22.2 & 25.4
22.2 & 25.4 468 203 485
31.8
38.1
31.8
38.1
44.5
50.8
44.5
50.8
44.5
50.8
63.5 3390
63.5 6305 431 431
76.2 6780
88.9 6780
138
240
271
678 678
1110
1360 1360 1360
2260 2260
2260
2260
58
(2)
(2) (2)
(2) (2)
(2) (2)
(2)
(2)
(2)
152 152
203 203
305 305
610 610 610 610
762 762
762 762
445
467 467
445 445
440 440
914 463
610 310
610 310
129 307
396
365 445
436 436
Torque Req'd
(NSm) 0.4572
(3)
(3) (3)
(3) (3)
(3) (3)
(3)
(3)
(3)
Torque Req'd
(NSm) 0.6096
Torque Req'd
(NSm) 0.9652
Torque Req'd
(NSm) 1.4478
Torque Req'd
(NSm) 3.0480
Torque Req'd
(NSm) 5.1435
Torque Req'd
(NSm) 6.096
Torque Req'd
(NSm) 7.3152
Torque Req'd
(NSm) 15.476
Torque Req'd
(NSm) 21.848
Torque Req'd
(NSm) 21.848
U.S. Units
Inches Inch‐Pounds Inches Pounds Pounds
1/2
0‐KE
5/8
3/4
7/8 & 1
7/8 & 1 4140 8 109
2‐KE
6‐KE
7‐KE
9‐KE
1‐1/4 1‐1/2
1‐1/4 1‐1/2 1‐3/4
2
1‐3/4
2
1‐3/4
2
2‐1/2 30,000
2‐1/2 55,762 16 97
10‐KE:6
3 60,000
3‐1/2 60,000
1. Values shown are the maximum allowable torque of a splined valve shaft except where indicated. Without regard to the shaft, maximum allowable torque output is 271 NSm (2400 inch‐ pounds) for the size 0‐KE actuator, 678 N size 7‐KE actuator, 3390 N
2. Limited to this value by the maximum allowable output torque of the actuator.
3. Wheel‐rim force required to produce maximum actuator output torque.
Sm (30,000 inch‐pounds) for the size 9‐KE actuator, and 6780 NSm (60,000 inch‐pounds) for the size 10‐KE:6 actuator.
Sm (6000 inch‐pounds) for the size 2‐KE actuator, 1360 NSm (12,000 inch‐pounds) for the size 6‐KE actuator, 2260 NSm (20,000 inch‐pounds) for the
515
1225
2120 2400
6000 6000
9820 12,000
12,000 12,000
20,000 20,000
23,524 23,524
6 6
(2)
(2) (2)
(2) (2)
(2) (2)
(2)
(2)
(2)
8 8
12 12
24 24 24 24
30 30
30 30
36 104
24 69
24 69
100
105 105
100 100
99 99
29 69
89
82
100
98 98
Torque Req'd
(In.‐Lb.) 18.00
(3)
(3) (3)
(3) (3)
(3) (3)
(3)
(3)
(3)
Torque Req'd
(In.‐Lb.) 24.00
Torque Req'd
(In.‐Lb.) 38.00
Torque Req'd
(In.‐Lb.) 57.00
Torque Req'd
(In.‐Lb.) 120.00
Torque Req'd
(In.‐Lb.) 202.50
Torque Req'd
(In.‐Lb.) 240.00
Torque Req'd
(In.‐Lb.) 288.00
Torque Req'd
(In.‐Lb.) 612.00
Torque Req'd
(In.‐Lb.) 864
Torque Req'd
(In.‐Lb.) 864
HANDWHEEL TURNS REQUIRED
FOR FULL VALVE DISK OR BALL
ROTATION
60‐Degree
Rotation
90‐Degree
Rotation
4 6
4 6
6‐1/2 9‐1/2
6‐1/2 9‐1/2
6‐1/2 10
9 13‐1/2
10‐1/2 16
10‐1/2 16
48 72
48 72
48 72
4 6
4 6
6‐1/2 9‐1/2
6‐1/2 9‐1/2
6‐1/2 10
9 13‐1/2
10‐1/2 16
10‐1/2 16
48 72
48 72
48 72
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Instruction Manual
D101296X012
VALVE SERIES OR DESIGN VALVE SERIES OR DESIGN
MOUNTING
Right‐Hand
Left‐Hand
Left‐Hand
(Optional)
1. A left hand ball will be required for the NPS 3 through 12 Series B and the NPS 14 to 20, with or without attenuator.
2. Counterclockwise
3. Clockwise
(1)
Figure 2. Direct and Reverse Acting Actuator Constructions
Ball/Plug
Rotation To
Close
(2)
CCW
CCW CCW
CCW
(3)
CW
CW
V250 V150, V200 & V300
CV500
V500
REVERSE REVERSE REVERSE
NA
NA
NA
NA
REVERSE REVERSE
DIRECT
NA NA
Disk/Ball
Rotation To
Close
CW CW
CW CW
NA NA
1077 Actuator
June 2017
V250
NA NA
DIRECT DIRECT
NA NA
8532, 8560
8580, & 9500
DIRECT
NA NA
40B1561-A
DIRECT ACTING CONSTRUCTION REVERSE ACTING CONSTRUCTION
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Figure 3. Available Mounting Positions
POSITION 1
FLOW DIRECTION FOR RIGHT‐HAND MOUNTING
POSITION 4
FLOW DIRECTION FOR RIGHT‐HAND MOUNTING
POSITION 4
VALVE BODY
FLOW DIRECTION FOR LEFT‐HAND MOUNTING
POSITION 1
VALVE BODY
FLOW DIRECTION FOR LEFT‐HAND MOUNTING
POSITION 3
DIRECT ACTING ACTUATOR CONSTRUCTION
30B0668‐A B2002‐3
POSITION 3
REVERSE ACTING ACTUATOR CONSTRUCTION
5. Making certain that index mark alignment is correct, slide the actuator onto the valve shaft in the desired mounting position (figure 4 or 5). Check to be sure the valve shaft index mark is still aligned with the proper gear hub index mark.
6. Check the alignment of the mounting holes in the mounting yoke (key 2) with those in the valve body. If the holes are not aligned, rotate the handwheel to allow repositioning of the yoke. It may be necessary to loosen the hex nuts and back out the travel stop set screws (key 10) to allow this repositioning.
7. When hole alignment is correct, secure the mounting yoke to the valve body with washers (key 4) and the valve body cap screws (key 9).
8. If removed for inspection, install the gearbox cover plate. For a size 0‐KE actuator only, also install the O‐ring onto the hub of the drive sleeve gear.
9. Making certain that the travel indicator pointer is aligned as it was prior to disassembly, install the travel indicator.
10. Before installing the valve body and actuator in the pipeline, perform the procedures presented in the Adjustment
section of this manual.
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Table 3. Approximate Weights
METRIC UNITS U.S. UNITS
ACTUATOR SIZE
0‐KE
2‐KE
6‐KE 610 20.2 24 43
7‐KE 762 28.2 30 60
9‐KE 914 40.9 36 87
10‐KE:6
Figure 4. Direct Acting Mounting Positions (Shown in the Closed Position)
Handwheel Diameter,
mm
152 3.7 6 8 203 4.7 8 10 203 10.3 8 22 305 11.3 12 24
432 62.6 16 133 610 62.6 24 133
Weight of Actuator
Assembly, Kg
DRIVE SLEEVE GEAR INDEX MARKS (4)
Handwheel Diameter,
Inches
1077 Actuator
June 2017
Weight of Actuator
Assembly, Pounds
E0718
MOUNTING POSITION 1
PLATE AND TRAVEL POINTER REMOVED
GEARBOX WITH COVER
MOUNTING POSITION 3
MOUNTING POSITION 4
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1077 Actuator
June 2017
Figure 5. Reverse Acting Mounting Positions (shown in the closed position)
DRIVE SLEEVE GEAR INDEX MARKS (4)
Instruction Manual
D101296X012
GEARBOX WITH COVER
MOUNTING POSITION 3
MOUNTING
POSITION 4
E0719
PLATE AND TRAVEL POINTER REMOVED
MOUNTING POSITION 1
Adjustment
Perform the following steps to adjust the travel stops and the travel indicator pointer. Individual part key numbers and part descriptions referenced in this procedure are shown in figure 6 except where otherwise indicated.
Travel stops (key 10) consist of two set screws and two hex nuts. For 90‐degree valve disk or ball rotation, both set screws are of equal length. For 60‐degree disk or ball rotation, one set screw is longer than the other. To change from 90‐degree to 60‐degree disk or ball rotation, one set screw must be replaced with a longer one as explained below.
Note
Sizes 2‐KE, 7‐KE, 9‐KE & 10‐KE:6 use the same actuator for both 0‐60 degrees and 0‐90 degrees, with the replacement of the appropriate set screw. Sizes 0‐KE & 6‐KE require a different actuator when changing from 90‐degree to 60‐degree disk or ball rotation.
For Direct acting (except for 0‐KE & 6‐KE), replace the set screw that limits counterclockwise drive sleeve gear and travel indicator rotation.
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1077 Actuator
June 2017
For Reverse acting (except for 0‐KE & 6‐KE), replace the set screw that limits clockwise drive sleeve gear and travel indicator rotation.
Note
A 60‐degree set screw used as an opening stop can limit valve ball or disk opening to any angle between 60 and 90 degrees. Alternately, it may be used as a closing stop to limit valve closing to any angle between 0 and 30 degrees. One or two 60‐degree set screws may be used to extend the range of the valve opening stop, the valve closing stop, or both
1. If the valve body is in the line, remove it by following the instructions in the separate valve body instruction manual.
2. Loosen the hex nuts and back out both set screws.
3. Rotate the handwheel (key 5) to move the valve disk or ball to the fully closed position. Refer to the separate valve body instruction manual for instructions to determine the fully closed position of the disk or ball.
4. With the valve disk or ball closed, rotate the set screw that is to limit valve closing until this set screw just hits the drive sleeve gear. Lock the set screw with the hex nut.
5. Rotate the handwheel until the disk is at the desired maximum rotation as indicated by the pointer tip on the travel indicator dial. Rotate the remaining travel stop set screw until it just hits the drive sleeve gear. Lock the set screw with the hex nut.
6. Install the valve body and actuator in the pipeline by following the instructions in the separate valve body instruction manual; then proceed to the Operation section.
Operation
Individual part key numbers and part descriptions referenced in this procedure are shown in figure 6 except where otherwise indicated.
After the travel stops (key 10) and travel indicator pointer have been adjusted and the control valve assembly installed, the actuator is ready for operation. The handwheel rotation direction required to open the valve is indicated on the face of the handwheel (key 5).
CAUTION
To avoid damage to the actuator, the valve shaft splines, and internal valve parts, do not exceed the maximum allowable torques listed in table 2 or any other torque limitation of internal valve parts. Also, do not use wrenches or other devices on the handwheel or handwheel shaft to increase operating force.
If the force required to rotate the handwheel will exceed the wheel‐rim force listed in table 2, check for the following conditions:
D Insufficient lubrication,
D Seized actuator parts,
D Excessive pressure drop across the valve body, or
D Obstruction to the valve body disk or ball rotation.
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Instruction Manual
D101296X012
Instructions are given in the Maintenance section for lubrication of actuator parts. Refer to the separate valve body instruction manual if valve body maintenance is required.
If the actuator does not seem to control the process fluid, worm or drive sleeve gear teeth may be broken, the pin (key 6) may be sheared, or internal valve body parts may be broken. Refer to the separate valve body instruction manual if valve body maintenance is required.
Maintenance
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations:
D Do not remove the actuator from the valve while the valve is still pressurized.
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Be sure the actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
from both sides of the valve. Drain the process media from both sides of the valve.
D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression.
D Use lockout procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Individual part key numbers and part descriptions referenced in the following procedures are shown in figure 6 except where otherwise indicated.
Lubrication
The interior parts of a 1077 actuator should be lubricated on a regular schedule with a quality gear lubricant. The interior parts should also be lubricated whenever difficulty in handwheel rotation indicates a need for lubrication.
To lubricate the 1077 actuator, perform the following steps:
1. Note the location of the travel indicator pointer in relation to the indicator dial. When reassembling the actuator, the travel indicator pointer must be returned to its original position. Remove the machine screws and the travel indicator pointer.
2. For a size 0‐KE actuator only, remove the O‐ring grease seal from the hub of the drive sleeve gear.
3. Remove the cap screws which secure the gearbox cover plate and remove the gearbox cover plate.
4. Coat the worm, the drive sleeve gear teeth, and the bearing surfaces of the gearbox housing and worm with a quality gear lubricant.
5. Install the cover on the gearbox (key 1) and secure it with the cap screws.
6. For a size O‐KE only, install the the O‐ring grease seal onto the hub of the drive sleeve gear.
7. Attach the travel indicator pointer so that it indicates the same point of rotation as was noted before the pointer was removed. Secure the pointer with the machine screws.
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1077 Actuator
June 2017
Disassembly
Parts are subject to normal wear and must be inspected periodically. The following procedure describes actuator disassembly for general inspection and replacement of the drive sleeve gear.
Note
In order to remove the drive sleeve gear, it is necessary to first remove the actuator input shaft and worm.
1. Remove the pin (key 6) and the handwheel (key 5).
2. For a size 10‐KE:6 actuator only, remove the cap screws which secure the reduction drive (item not shown) and slide the reduction drive off the input shaft.
3. Perform steps 1, 2, and 3 of the lubrication procedure above.
4. Remove the pin which secures the worm to the input shaft by following the appropriate procedure for the actuator size:
For a size 0‐KE or 2‐KE actuator, drive the pin into the shaft (the pin length is less than the shaft diameter). Remove the input shaft from the actuator housing and drive the pin out of the shaft.
For a size 6‐KE actuator, rotate the input shaft so that the pin may be driven through the soft plug (item not shown) on the back side of the gearbox housing.
For a size 7‐KE, 9‐KE, or 10‐KE:6 actuator, there is sufficient clearance in the gearbox housing to drive the pin through the shaft. Rotate the input shaft so that the pin will emerge on the drive sleeve gear side of the shaft and carefully drive the pin out of the shaft.
5. Remove the input shaft and push the worm away from the drive sleeve gear.
6. Carefully noting the position of the index marks on the drive sleeve gear hub, remove the drive sleeve gear.
7. Remove the worm gear along with any shims or thrust bearings where used.
8. Inspect all parts for excessive wear.
Assembly
Note
Before or during assembly, coat the following surfaces with a quality gear lubricant: The teeth of the worm and the drive sleeve gear; and the bearing surfaces of the gearbox housing, worm and input shaft
1. Install the worm and any shims and thrust bearings into the gearbox casing. Keep the worm at the maximum possible distance from the installed position of the drive sleeve gear.
2. Install the drive sleeve gear onto the splined valve shaft. Be sure that the index marks are aligned as they were prior to disassembly.
3. Noting the position of the pin holes and the original position of all shims and thrust bearings, install the actuator input shaft into the bore of the worm.
4. Make sure that the pin holes are aligned and install the worm pin. Be certain that the pin does not protrude from either side of the worm and interfere with the teeth on the drive sleeve gear.
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For a size 6‐KE actuator only, install the soft plug on the back side of the gearbox (key 1) housing.
5. Install the gearbox cover plate.
6. For a size 0‐KE actuator only, install the O‐ring grease seal onto the hub of the drive sleeve gear.
7. Install the travel indicator making certain that the pointer indicates the same degree of rotation as was noted prior to disassembly.
8. For a 10‐KE:6 actuator only, install the reduction drive onto the input shaft and secure with capscrews.
9. Install the handwheel (key 5) and pin (key 6).
10. If necessary, adjust the actuator by following the instructions given in the Adjustment procedure.
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1077 Actuator
June 2017
Parts Ordering
A serial number is assigned to each actuator and stamped on the nameplate (key 7, figure 6). Always refer to the actuator serial number when corresponding with your Emerson sales office. When ordering replacement parts, also specify the part name and desired material. If parts other than those listed in the parts list require replacement, contact your Emerson sales office
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage.
or Local Business Partner for assistance.
Parts List
Note
Contact your Emerson sales office or Local Business Partner for Part Ordering information.
Actuator Assembly
Key Description
1 Gearbox, cast iron 1A Drive Sleeve Gear 2 Mounting Yoke 3 Cap Screw, plated steel 4 Washer, plated steel 5 Handwheel 6 Pin, steel 7 Nameplate, stainless steel 8 Drive Screw, stainless steel (4 req'd) 9 Cap Screw (for use with 7600 or 9500 valve body) 10 Travel Stop Set Screw, steel 11 Connector, stainless steel 12 Pin, alloy steel 13 Stub shaft, S17400
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1077 Actuator
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Figure 6. Fisher 1077 Actuator Assembly for Splined Shaft
TRAVEL INDICATOR POINTER
Instruction Manual
D101296X012
O‐RING
WORM
39A8956‐B B2001
WORM PIN
COVER PLATE
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Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher and Vee-Ball are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Cernay, 68700 France Dubai, United Arab Emirates Singapore 128461 Singapore
www.Fisher.com
16
E 1986, 2017 Fisher Controls International LLC. All rights reserved.
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