Fisher DVC6200 Digital Valve Controller Mounting Kit for Universal (Side Mounting)Sliding-Stem Actuator Applications Mounting Instructions

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Page 1

Mounting Instructions

D103778X012 June 2013

DVC6200 Digital Valve Controller

Mounting Kit for Universal (Side Mounting)

Sliding-Stem Actuator Applications

Use these instructions to mount a Fisherr FIELDVUEt DVC6200 digital valve controller mounting kit for Universal (side mounting), sliding stem applications.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing any installation operations:

D Always wear protective clothing,

gloves, and eyewear.

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the control valve.

D Use bypass valves or completely shut off the process to isolate the control valve from process pressure. Relieve process pressure from both sides of the control valve.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not applying force to the valve stem; this will allow for the safe removal of the stem connector.

Refer to figures 7, 8 and 9 for mounting parts identification. Hex key, 2.5 hex, L-key flat end, long (key 15) is to be used to secure the M4 hex socket button head screws (key 4). Refer to the DVC6200 digital valve controller instruction manual for digital controller parts identification. Refer to the appropriate actuator instruction manual for actuator installation, operation, maintenance, and parts identification.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Determine the stem diameter (must not be smaller than 6.35 mm (0.25 Inch) mm and not larger than 25.4 mm (1.00 inch). Use the stem blocks and shims in the kit, drill out the stem block assembly to the actuator stem dimension (see figure 1). Once desired diameter is reached, loosen the two stem block assembly screws and remove the shims.

Figure 1. Stem Block Assembly

MAX. BORE, 25.4 (1.00) MIN. BORE, 6.35 (0.25)

SHIMS

mm (INCH)

STEM BLOCK ASSEMBLED WHEN DRILLING

SHIM

(2) SCREW, CAP, HEX SOCKET M8X1.25X35

STEM BLOCK HALF (FRONT)

SHIM

STEM BLOCK HALF (BACK)

3. Attach the stem block to the stem, in relationship to the desired location of the mounting bracket (key 5). Use the (2) M8x1.25x35 screws to secure the stem block to the stem in the predetermined position.

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DVC6200 Digital Valve Controller Mounting Kit for Universal (Side Mounting) Sliding-Stem Actuator Applications

Figure 2. Rib Style Yoke

95.3 (3.75) MIN

120.7 (4.75) MAX

76.2 (3.00) MIN

156.2 (6.15) MAX

1 MUST HAVE CLEARANCE FOR STEM BLOCK ASSEMBLY

mm (INCH)

Mounting Instructions

D103778X012

June 2013

Note

When the stem is in either the fully open or fully closed position, the distance from the centerline of the mounting bracket (key 5) and the centerline of the stem block assembly should not exceed (see figure 15).

4. Revisit the desired location of the mounting bracket.

a. If actuator has a NAMUR rib (figure 2 and 7), verify the width of the yoke is a minimum of 152.4 mm (6.00 inch) up to a maximum of 155.7 mm (6.13 inch). Once this is verified, ensure the distance from the face of the mounting bracket (key 5) to the mounting face of the stem block assembly is a minimum of 95.3 mm (3.75 inch) and not more than 98.6 mm (3.88 inch). Attach mounting bracket (key 5) using either 5/16-18 X

1.375 inch hex head screw(s) or M8 X 1.25 X 36 mm hex head screw(s) (key 8)(see figure 2 and 7).

Figure 3. Stanchion Style Yoke

94 (3.70) MIN

119.4 (4.70) MAX

76.2 (3.00) MIN

156.2 (6.15) MAX

1 MUST HAVE CLEARANCE FOR STEM BLOCK ASSEMBLY

mm (INCH)

b. If actuator has a stanchion style yoke, verify the width of the yoke is a minimum of 144.8 mm (5.70 inch) up to a maximum of 147.3 mm (5.80 inch). Once this is verified, ensure the distance from the face of the mounting bracket (key 5) to the mounting face of the stem block assembly is a minimum of 94 mm (3.70 inch) and not more than

98.55 mm (3.80 inch). Attach mounting bracket (key 5) using M8x1.25x35x69 U-bolts (key 13) (see figures 3 and 8).

c. If actuator has a Plane Surface style yoke, verify the width of the yoke is a minimum of 162.6 mm (6.40 inch) up to a maximum of 165.1 mm (6.50 inch). Once this is verified, ensure the distance from the face of the mounting bracket (key 5) to the mounting face of the stem block assembly is a minimum of 95.3 mm (3.75 inch) and not more than 98.6 mm (3.88 inch).

These holes can be tapped either for 5/16-18 or M8 X 1.25 hardware. Attach the mounting bracket (key 5) using either 5/16-18 X 1.375 inch hex head screws or M8 X 1.25 X 36 mm hex head screws (see figure 9).

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Mounting Instructions

D103778X012 June 2013

DVC6200 Digital Valve Controller

Mounting Kit for Universal (Side Mounting)

Sliding-Stem Actuator Applications

Figure 4. Plane Surface Yoke

84.3 (3.32) MIN

109.7 (4.32) MAX

80 (3.15) MIN 160 (6.30) MAX

1 MUST HAVE CLEARANCE FOR STEM BLOCK ASSEMBLY

mm (INCH)

5. Ensure the actuator/valve stem connector mounting face is visually square with the actuator yoke legs.

6. Attach the connector arm (key 7) to the stem connector using the two hex head cap screws (key 11) and plain washers (key 9), but do not tighten (see figure 7, 8 and 9). See figure 10 through 14 for the proper arrangement for your application.

7. Attach the adjustment arm (key 3) to the connector arm (key 7) with two M4 flange socket head machine screws (key 4) securely but do not tighten to maintain adjustability (see figure 7, 8 and 9).

8. Attach the magnet assembly (array) (key 12) to the extension arm (key 6) with two M4 flange socket head machine screws (key 4) securely but maintain adjustability (see figure 7, 8 and 9).

9. Attach the extension arm (key 6) and the magnet assembly (array) (key 12) to the adjustment arm (key 3) using two M4 flange socket head machine screws, (key 4) securely but maintain adjustability. The next step will ensure that the connector arm (key 7) selected is suitable (see figure 6).

Figure 6. Connector Arm Selection

Figure 5. Mounting Holes

43 (1.69)

(4) M8X1.25 OR 5/16-18

43 (1.69)

mm (INCH)

(A)

A) CONNECTOR ARM FOR LARGER SIZE ACTUATORS B) CONNECTOR ARM FOR SMALLER SIZE ACTUATORS

ARRAY

FIGURE SHOWS MAGNET

ASSEMBLY MARKING ALIGNED

WITH SENSOR INDEX MARK FOR

AIR-TO-EXTEND ACTUATORS

ASSEMBLY MARKING

ALIGNMENT TEMPLATE

(B)

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DVC6200 Digital Valve Controller Mounting Kit for Universal (Side Mounting) Sliding-Stem Actuator Applications

Mounting Instructions

D103778X012

June 2013

10. Attach the black plastic alignment template (see figure 6) to the mounting bracket assembly by inserting the two protruding posts into the two recessed mounting holes in the bracket and simultaneously position the magnet assembly (array) so that it can slide into the channel in the alignment bracket. The magnet assembly (array) should be fully in the alignment template channel so that the extension arm is contacting the back of the alignment template but not bending it. Tighten the hex head cap screws (key 11) at the stem connector and pan head machine screws (key 4) attaching the extension arm to the connector arm but do not yet tighten the pan head machine screws attaching the magnet assembly (array).

11. For an air-to-extend actuator, slide the magnet assembly (array) (key 12) so that the bottom marking aligns with the sensor index mark on the alignment template (figure 6). The top marking of the magnet assembly (array) is used for air-to-retract. The mounting bracket (key 5) may require vertical

repositioning to get the magnet assembly (array) (key 12) in the correct location. When the magnet assembly (array) (key 12) is properly positioned, remove the alignment template (see figure 6) and tighten the two pan head machine screws (key 4).

12. Attach the digital valve controller to the mounting bracket assembly and tighten the three hex head cap screws (key 10) (see figure 7, 8 and 9).

13. Check the position of the magnet assembly (array) (key 12) in the channel of the digital valve controller housing and ensure that it is visually centered between the channel walls and has adequate clearance with the backside of the channel (approximately 3 mm).

14. Connect and calibrate the digital valve controller as described in the instruction manual or quick start guide.

For additional information concerning the mounting, setup, calibration and maintenance of the DVC6200 digital valve controller, refer to the appropriate instruction manual or quick start guide.

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Mounting Instructions

D103778X012 June 2013

Figure 7. Mounting on Actuator with NAMUR Rib Yoke

DVC6200 Digital Valve Controller

Mounting Kit for Universal (Side Mounting)

Sliding-Stem Actuator Applications

DVC6200

ITEM

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

QTY

1 1 1 6 1 1 1 1 2 3 2 1 0 0 1

PARTS LIST

DESCRIPTION

UNIV_RIB-YOKE WASHER, LOCK M8 ARM, ADJUSTMENT SCREW, CAP HEX SOCKET M4X0.7X10 FLANGED BUTTON BRACKET, MOUNTING ARM, EXTENSION ARM, CONNECTOR (CHOOSE ONE) SCREW, CAP HEX HD M8X1.25X36 OR 5/16-18X1.375 WASHER, PLAIN M6 SCREW, CAP, HEX HD M8X1.25X16 SCREW, CAP, HEX HD M6X1X12 FEEDBACK ARRAY NOT USED THIS VIEW NOT USED THIS VIEW HEX, KEY 2.5 HEX, L-KEY FLAT END LONG

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DVC6200 Digital Valve Controller Mounting Kit for Universal (Side Mounting) Sliding-Stem Actuator Applications

Figure 8. Mounting on Actuator with Stanchion Style Yoke

Mounting Instructions

D103778X012

June 2013

DVC6200

ITEM

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

QTY

1 4 1 6 1 1 1 4 2 3 2 1 0 0 1

PARTS LIST

DESCRIPTION

UNIV_PILLAR-YOKE WASHER, LOCK MM8, 1X14.5X2.0 ARM, ADJUSTMENT SCREW, CAP HEX SOCKET M4X0.7X10 FLANGED BUTTON BRACKET, MOUNTING ARM, EXTENSION ARM, CONNECTOR (CHOOSE ONE) NOT USED THIS VIEW WASHER, PLAIN M6 SCREW, CAP, HEX HD M8X1.25X16 SCREW, CAP, HEX HD M6X1X12 FEEDBACK ARRAY U-BOLT M8X1.25 NUT, HEX M8X1.25-6H HEX, KEY 2.5 HEX, L-KEY FLAT END LONG

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Mounting Instructions

D103778X012 June 2013

Figure 9. Mounting on Actuator with Plane Surface Style Yoke

DVC6200 Digital Valve Controller

Mounting Kit for Universal (Side Mounting)

Sliding-Stem Actuator Applications

DVC6200

ITEM

10 11 12 13 14 15

QTY

1 2 3 4 5 6 7 8 9

1 4 1 6 1 1 1 4 2 3 2 1 0 0 1

PARTS LIST

DESCRIPTION

UNIV_PLANE-SURF-YOKE WASHER, LOCK M8 or 5/16 ARM, ADJUSTMENT SCREW, CAP HEX SOCKET M4X0.7X10 FLANGED BUTTON BRACKET, MOUNTING ARM, EXTENSION ARM, CONNECTOR (CHOOSE ONE) SCREW, CAP, HEX HD M8X1.25X35 OR 5/16-18X1.375 WASHER, PLAIN 6.4X12X1.6 SCREW, CAP, HEX HD M8X1.25X16 SCREW, CAP, HEX HD M6X1X12 FEEDBACK ARRAY NOT USED THIS VIEW NOT USED THIS VIEW HEX, KEY 2.5 HEX, L-KEY FLAT END LONG

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DVC6200 Digital Valve Controller Mounting Kit for Universal (Side Mounting) Sliding-Stem Actuator Applications

Figure 10.

Mounting Instructions

D103778X012

June 2013

48.5

(1.91)

MIN 96.5

(3.80)

MINIMUM AND MAXIMUM OF ARM ADJUSTMENT

33.3 (1.31)

15.2 (0.60)

MAX AND MIN BRACKET “A”

(SEE FIGURE 6)

MAX 121.9

(4.80)

17.3 (0.68)

MAX AND MIN BRACKET “B”

(SEE FIGURE 6)

(2.48)

45.2 (1.78)

(INCH)

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Mounting Instructions

D103778X012 June 2013

Figure 11.

DVC6200 Digital Valve Controller

Mounting Kit for Universal (Side Mounting)

Sliding-Stem Actuator Applications

Figure 12.

STEM

CONNECTOR ARM “A” OR “B” (SEE FIGURE 6)

SCREW, CAP, HEX SOCKET (KEY 4) (SEE FIGURE 7, 8 AND 9)

8.6

(0.34)

(3.74)

86.4

(3.40)

ARM EXTENSION

MAX DOWN

STEM BLOCK ASSEMBLY

(SEE FIGURE 1)

ARM, ADJUSTMENT (KEY 3) (SEE FIGURE 7, 8 AND 9)

125.2 (4.93)

105.6 (4.16)

ARM, EXTENSION (KEY 6) (SEE FIGURE 7, 8 AND 9)

17.8

(0.70)

86.9

(3.42)

8.6

(0.34)

25.1

(0.99)

ARM EXTENSION

MAX UP

26.9

(1.06)

125.2 (4.93)

(INCH)

125.2 (4.93)

29.7

(1.17)

ARM, ADJUSTMENT (KEY 3) (SEE FIGURE 7, 8 AND 9)

ARM EXTENSION

MAX UP

(3.74)

48.8

(1.92)

CONNECTOR ARM “A” OR “B” (SEE FIGURE 6)

STEM

STEM BLOCK ASSEMBLY (SEE FIGURE 1)

125.2 (4.93)

48.5

(1.91)

65.5

(2.58)

29.2

(1.15)

ARM, EXTENSION (KEY 6) (SEE FIGURE 7, 8 AND 9)

ARM EXTENSION

MAX DOWN

SCREW, CAP, HEX SOCKET (KEY 4) (SEE FIGURE 7, 8 AND 9)

(INCH)

Page 10

DVC6200 Digital Valve Controller Mounting Kit for Universal (Side Mounting) Sliding-Stem Actuator Applications

Figure 13.

125.2 (4.93)

(0.74)

18.8

(3.74)

16.5

(0.65)

STEM

STEM BLOCK ASSEMBLY (SEE FIGURE 1)

10.7

(0.42)

125.2 (4.93)

121.4 (4.78) MAX

101.6 MAX (4.00)

16.5

(0.65)

95.2

(3.75)

Mounting Instructions

D103778X012

June 2013

Figure 14.

ARM, ADJUSTMENT (KEY 3) (SEE FIGURE 7, 8 AND 9)

STEM BLOCK ASSEMBLY

(SEE FIGURE 1)

CONNECTOR ARM “A” OR “B”

CONNECTOR ARM “A” OR “B” (SEE FIGURE 6)

ARM EXTENSION (KEY 3)

TURNED OVER

MAX UP

STEM

94.5

(3.72)

57.2

(2.25)

TURNED OVER

MAX UP

48.8

(1.92)

125.2 (4.93)

ARM, EXTENSION (KEY 6) (SEE FIGURE 7, 8 AND 9)

SCREW, CAP, HEX SOCKET (KEY 4) (SEE FIGURE 7, 8 AND 9)

ARM, EXTENSION (KEY 6) (SEE FIGURE 7, 8 AND 9)

ARM EXTENSION (KEY 3)

TURNED OVER

MAX DOWN

CONNECTOR ARM “A” OR “B” (SEE FIGURE 6)

SCREW, CAP, HEX SOCKET (KEY 4) (SEE FIGURE 7, 8 AND 9)

ARM, ADJUSTMENT (KEY 3)

41.1

(1.62)

94.5

(3.72)

16.5

(0.65)

(SEE FIGURE 7, 8 AND 9)

(1.18)

125.2

(4.93)

CONNECTOR ARM “A” OR “B”

TURNED OVER

MAX DOWN

(INCH)

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Mounting Instructions

D103778X012 June 2013

Figure 15.

DVC6200 Digital Valve Controller

Mounting Kit for Universal (Side Mounting)

Sliding-Stem Actuator Applications

PLANE SURFACE YOKE (SEE FIGURE 4 AND 9)

STEM BLOCK ASSEMBLY (SEE FIGURE 1)

114.5 (4.50) MAX UP

8.88 (3.50)

MAX DOWN

MAXIMUM UP & DOWN BASED ON

100 mm MAGNET ASSEMBLY (ARRAY)

BRACKET MOUNTING (KEY 5)

(INCH)

Page 12

DVC6200 Digital Valve Controller Mounting Kit for Universal (Side Mounting) Sliding-Stem Actuator Applications

Mounting Instructions

D103778X012

June 2013

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. HART is a mark owned by the HART Communication Foundation. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Emerson Process Management

Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore

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