Fisher DVC6200 Quick Start Guide

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

September 2020

Fisher™ FIELDVUE™ DVC6200 Series Digital Valve Controllers

Contents

Before You Begin 3......................................

Step 1. Install the DVC6200 on the Valve 4...................

Step 2. Connect the Pneumatic Tubing 19...................

Step 3. Connect the Electrical Wires 23......................

Step 4. Configure the DVC6200 33.........................

Special Instructions for DVC6200 SIS 35.....................

Special Instructions for DVC6200f PST 37....................

Special Instructions for Solenoid Valve Health Monitoring 43....

W9713

This quick start guide provides installation and initial setup information for DVC6200 Series digital valve controllers

SIS

www.Fisher.com

DVC6200 Digital Valve Controllers

September 2020

Quick Start Guide

D103556X012

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Related Documents

The following documents include product specifications, reference materials, custom setup information, maintenance procedures, and replacement part details.

If a copy of any of these documents is needed scan or click the appropriate code below, contact your Emerson sales

office or visit our website at Fisher.com.

DVC6200

DVC6200 HW2 Instruction Manual (D103605X012)

DVC6200 HW1 Instruction Manual (D103409X012

Scan or click code for

digital valve controller

field support

DVC6200 SIS

DVC6200 SIS Instruction Manual (D103557X012)

Safety manual for DVC6200 SIS (D103601X012

)

DVC6200f

DVC6200f Instruction Manual (D103412X012)

)

DVC6200p

DVC6200p Instruction Manual (D103563X012)

For information on installation and usage of DVC6200 Series digital valve controllers, visit the Fisher channel on YouTube and search for FIELDVUE.

http://www.youtube.com/user/FisherControlValve

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

September 2020

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Before You Begin

Do not install, operate, or maintain a DVC6200 digital valve controller without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,

it is important to carefully read, understand, and follow all contents of this quick start guide, including all safety cautions and warnings. Refer to the appropriate instruction manual supplement listed below for hazardous area

approvals and special instructions for “safe use” and installations in hazardous locations. If you have any questions about these instructions, contact your Emerson sales office

before proceeding.

 CSA Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104203X012

 FM Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104204X012

 ATEX Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104205X012

 IECEx Hazardous Area Approvals - DVC6200 Series Digital Valve Controllers (D104206X012

)

All documents are available from your Emerson sales office or at Fisher.com. Contact your Emerson sales office for all other approval/certification information.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding with any Installation procedures:

 Always wear protective clothing, gloves, and eyewear to prevent personal injury or property damage.

 Do not remove the actuator from the valve while the valve is still pressurized.

 Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

 Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve.

 Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

 Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

 Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not

applying force to the valve stem; this will allow for the safe removal of the stem connector.

WARNING

To avoid static discharge from the plastic cover when flammable gases or dust are present, do not rub or clean the cover with solvents. To do so could result in a spark that may cause the flammable gases or dust to explode, resulting in personal injury or property damage. Clean with a mild detergent and water only.

CAUTION

Do not use sealing tape on pneumatic connections. This instrument contains small passages that may become obstructed by detached sealing tape. Thread sealant paste should be used to seal and lubricate pneumatic threaded connections.

DVC6200 Digital Valve Controllers

September 2020

Quick Start Guide

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Step 1—Install the DVC6200 on the Valve

Housing Variations

The DVC6200 housing is available in two different configurations, depending on the actuator mounting method. Figure 1 shows the available configurations.

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Figure 1. Housing Variations

HOUSING FOR LINEAR AND ROTARY

ACTUATORS, FISHER 657 SIZE 30i - 70i,

W9703

AND 667 SIZE 30i - 76i

LINEAR, M8

INTEGRAL OUTPUT PRESSURE PORT

W9704

ROTARY NAMUR, M6

HOUSING FOR

FISHER GX ACTUATORS

SLOTS FOR MOUNTING BOLTS

HOLE FOR MOUNTING BOLT

General Mounting Guidelines

If ordered as part of a control valve assembly, the factory will mount the digital valve controller on the actuator and calibrate the instrument. If you purchased the digital valve controller separately, you will need a mounting kit. The following procedures are general guidelines. See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model.

CAUTION

The magnet assembly material has been specifically chosen to provide a long‐term stable magnetic field.

However, as with any magnet, care must be taken when handling the magnet assembly. Another high powered magnet placed in close proximity (less than 25 mm) can cause permanent damage. Potential sources of damaging equipment include, but are not limited to: transformers, DC motors, stacking magnet assemblies.

General Guidelines for use of High Power Magnets with Positioners

Use of high power magnets in close proximity to any positioner which is operating a process should be avoided. Regardless of the positioner model, high power magnets can affect the positioner’s ability to control the valve.

Quick Start Guide

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DVC6200 Digital Valve Controllers

September 2020

Use of Magnetic Tools with the DVC6200

 Magnetic Tip Screw Drivers – Magnetic tip screw drivers can be used to work on the DVC6200. However, they should

not be brought in close proximity to the magnet assembly (located at the back of the instrument) during process operations.

 Calibrator Strap Magnets

these calibrators would not be used while an instrument is controlling the process. High power magnets should be kept at least 15 cm (6 inches) from the DVC6200.

Note

The mounting instructions also apply to the DVC6215 remote mount feedback unit.



As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will

decrease as the assembly is increasingly subranged.

The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall



sensor (the center point of the channel on the back of the DVC6200 housing) has to remain within this range throughout the entire valve travel. The linear magnet assemblies are symmetrical. Either end may be up.



The magnet assembly may be referred to as a magnetic array in user interface tools.



Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is

recommended to allow drainage of moisture that may be introduced via the instrument air supply.

– These are high power magnets used to hold 4-20 mA calibrators. Normally,

For sliding‐stem linear actuators proceed to page 6

Bracket Mounted 6.........................................

667 and 657 6...........................................

Actuators over 210 mm (8.25 inches Travel) 8.................

Integral Mounted Fisher Actuators 9...........................

Air-to-Open (667 Size 30i - 76i or GX) 10......................

Air-to-Close (657 Size 30i - 70i or GX) 12......................

For quarter‐turn rotary actuators proceed to page 14

Integral Mounted Fisher Actuators 14...........................

Bracket Mounted 15.........................................

DVC6200 Digital Valve Controllers

September 2020

Quick Start Guide

D103556X012

Sliding‐Stem Linear Actuators

Bracket Mounted

Fisher 667 and 657

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

Figure 2. Mounting Parts for Sliding‐Stem Actuator with up to 210 mm (8.25 inches) Travel

ACTUATOR

MOUNTING

FEEDBACK BRACKET AND MAGNET ASSEMBLY

BRACKET

DIGITAL VALVE CONTROLLER

X0381-1

2. Attach the mounting bracket to the actuator.

3. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners because fine adjustment is required.

CAUTION

Do not install a magnet assembly that is shorter than the physical travel of the actuator. Loss of control will result from the magnet assembly moving outside the range of the index mark in the feedback slot of the DVC6200 housing.

4. Using the alignment template (supplied with the mounting kit), position the magnet assembly inside the retaining slot.

5. Align the magnet assembly as follows:

 For air‐to‐open actuators (e.g. Fisher 667) vertically align the magnet assembly so that the center line of the

alignment template is lined up as close as possible with the upper magnet assembly. The magnet assembly should be positioned so that the index mark in the feedback slot of the DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel. See figure 3.

extreme of the valid travel range on the

Quick Start Guide

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DVC6200 Digital Valve Controllers

September 2020

 For air‐to‐close actuators (e.g. Fisher 657) vertically align the magnet assembly so that the center line of the

alignment template is lined up as close as possible with the lower

extreme of the valid travel range on the magnet assembly. The magnet assembly should be positioned so that the index mark in the feedback slot of the DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel. See figure 4.

Figure 3. Air‐to‐Open Magnet Assembly Alignment

ALIGNMENT TEMPLATE

RETAINING SLOT

INDEX MARK

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6. Tighten the fasteners and remove the alignment template.

Figure 4. Air‐to‐Close Magnet Assembly Alignment

ALIGNMENT

RETAINING SLOT

INDEX MARK

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TEMPLATE

Note

Use a flat end hex key to tighten the magnet assembly fasteners to a torque of 2.37 N•m (21 lbf•in) for 4 mm screws, and

5.08 N•m (45 lbf•in) for 5 mm screws. For added security, especially in vibrating services, blue (medium) threadlocker may be used on the fasteners.

7. Mount the digital valve controller to the mounting bracket, using the mounting bolts.

8. Check for clearance between the magnet assembly and the DVC6200 feedback slot.

Note

Ensure that there is clearance between the magnet assembly and the DVC6200 housing slot throughout the full range of travel.

9. For remote mount applications, proceed to page 17 for DVC6205 base unit mounting. Otherwise, proceed to Step 2—Connect the Pneumatic Tubing on page 19.

DVC6200 Digital Valve Controllers

September 2020

Quick Start Guide

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Actuators over 210 mm (8.25 inches) Travel

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in effect while working on the equipment.

Figure 5. Mounting on Sliding‐Stem (Linear) Actuators over 210 mm (8.25 Inches) Travel

ACTUATOR

VALVE STEM CONNECTOR

CAM

W9709

MOUNTING ADAPTOR

LONG STROKE MOUNTING KIT (DVC6200 NOT SHOWN)

2. Install the cam to the valve stem connector as described in the instructions included with the mounting kit.

3. Install the mounting adaptor to the actuator.

4. Attach the digital valve controller and mounting kit assembly to the mounting adaptor. The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached.

Figure 6. Roller Arm Variation used for Sliding‐Stem (Linear) Actuators over 210 mm (8.25 Inches) Travel

CAM/ROLLER POSITION MARK

ROLLER ARM

CAM

ROLLER ARM

E1543

E1229

ACTUATOR IS FULLY EXTENDED

5. For remote mount applications, proceed to page 17 for DVC6205 base unit mounting. Otherwise, proceed to Step 2—Connect the Pneumatic Tubing on page 19.

Quick Start Guide

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DVC6200 Digital Valve Controllers

September 2020

Integral Mounted Fisher Actuators

2. The DVC6200 digital valve controller mounts directly to an integral mounted Fisher actuator without the need for a mounting bracket. Make sure you have the correct DVC6200 housing for your actuator, as shown in figure 1.

3. For GX actuators, identify the yoke side to mount the DVC6200 digital valve controller based on the actuator fail mode. Refer to the GX Control Valve and Actuator System instruction manual (D103175X012

4. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners because fine adjustment is required.

CAUTION

5. Using the alignment template (supplied with the mounting kit), position the feedback assembly inside the retaining slot.

6. Continue on with the appropriate procedure below to align the magnet assembly.

DVC6200 Digital Valve Controllers

September 2020

Quick Start Guide

D103556X012

Air‐to‐Open (667 size 30i - 76i and GX)

Vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the upper so that the index mark in the feedback slot of the DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel. See figure 7.

Figure 7. Air‐to‐Open Magnet Assembly Alignment

RETAINING

extreme of the valid travel range on the magnet assembly. The magnet assembly should be positioned

VALVE STEM CONNECTOR

SLOT

FEEDBACK

PIECES

INDEX MARK

NOTE: 1 IMAGE DENOTES ACTUATOR AT HALF TRAVEL. ALIGN UPPER EXTREME OF MAGNET ASSEMBLY WITH ALIGNMENT TEMPLATE INDEX MARK.

ALIGNMENT TEMPLATE

1. Tighten the fasteners and remove the alignment template.

Note

Use a flat end hex key to tighten the magnet assembly fasteners to a torque of 2.37 N•m (21 lbf•in) for 4 mm screws, and

5.08 N•m (45 lbf•in) for 5 mm screws. For added security, especially in vibrating services, blue (medium) threadlocker may be used on the fasteners.

2. Remove the plug (R1/8) from the back of the DVC6200 housing. This pneumatic output port on the DVC6200 lines up with the integral actuator pneumatic port. See figure 8.

Quick Start Guide

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DVC6200 Digital Valve Controllers

September 2020

Figure 8. Modifications for Integral Mounted Actuator; Air‐to‐Open Construction Only

INSTALL O‐RING

INSTALL 1/4 NPT PLUG

REMOVE R1/8 PLUG

NOTE: REAR HOUSING VIEW FOR GX ACTUATOR ILLUSTRATED

W9707

3. Install the plug (1/4 NPT, included in the mounting kit) to the external output pneumatic port A.

4. Attach the digital valve controller to the actuator mounting pad on the side that has the open pneumatic port. Be sure to place the O‐ring between the digital valve controller's pneumatic output and the actuator mounting pad. Pneumatic tubing is not required because the air passages are internal to the actuator.

Note

Use a 5 mm hex key to attach the digital valve controller the GX actuator mounting pad.

Use a 13 mm socket or box end wrench to attach the digital valve controller to the 667 size 30i -76i actuator mounting pad.

5. Check for clearance between the magnet assembly and the DVC6200 feedback slot.

6. If not already installed, install a vent in the port on the upper diaphragm casing.

7. For remote mount applications, proceed to page 17 for DVC6205 base unit mounting. Otherwise, proceed to Step 2—Connect the Pneumatic Tubing on page 19.

Note

Refer to the 667 Diaphragm Actuator Sizes 30/30i - 76/76i and 87 instruction manual (D100310X012 information.

Refer to the GX instruction manual

for GX product information.

) for 667 product

DVC6200 Digital Valve Controllers

September 2020

Quick Start Guide

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Air‐to‐Close (657 size 30i - 70i and GX)

Vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the lower so that the index mark on the pole pieces (back of the DVC6200 housing) is within the valid range on the magnet assembly throughout the range of travel. See figure 9.

Figure 9. Air‐to‐Close Magnet Assembly Alignment

RETAINING SLOT

FEEDBACK PIECES

extreme of the valid travel range on the magnet assembly. The magnet assembly should be positioned

VALVE STEM CONNECTOR

ALIGNMENT TEMPLATE

INDEX MARK

1. Tighten the fasteners and remove the alignment template.

Note

Use a flat end hex key to tighten the magnet assembly fasteners to a torque of 2.37 N•m (21 lbf•in) for 4 mm screws, and

5.08 N•m (45 lbf•in) for 5 mm screws. For added security, especially in vibrating services, blue (medium) threadlocker may be used on the fasteners.

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

September 2020

2. Attach the digital valve controller to the actuator mounting pad.

Note

Use a 5 mm hex key to attach the digital valve controller the GX actuator mounting pad.

Use a 13 mm socket or box end wrench to attach the digital valve controller to the 657 size 30i -70i actuator mounting pad.

3. Check for clearance between the magnet assembly and the DVC6200 feedback slot.

4. Install tubing between the actuator casing and the appropriate DVC6200 pneumatic output port.

5. If not already installed, install a vent in the port on the lower diaphragm casing or yoke.

6. For remote mount applications, proceed to page 17 for DVC6205 base unit mounting. Otherwise, proceed to Step 2—Connect the Pneumatic Tubing on page 19.

Note

When field converting a GX actuator from air-to-close to air-to-open (or vice‐versa), you will need to change the plugs for the pneumatic passages in the DVC6200 housing.



To convert to air-to-open, remove the R1/8 pneumatic plug on the back of the DVC6200 housing and install an O‐ring. Plug

the external pneumatic output with a 1/4 NPT plug. Refer to figure 8.

To convert to air-to-close, remove the external pneumatic plug. Install an R1/8 plug on the back of the DVC6200 housing.



Install tubing between the pneumatic output connection of the DVC6200 to the pneumatic port on top of the actuator casing.

Note

Refer to the 657 Diaphragm Actuator Sizes 30/30i through 70/70i and 87 instruction manual (D100306X012 information.

Refer to the GX instruction manual

for GX product information.

) for 657 product

DVC6200 Digital Valve Controllers

September 2020

Quick Start Guide

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Quarter-Turn Rotary Actuators

Integral Mounted Fisher Actuators

2. Verify that the appropriate cam is installed on the actuator as described in the instructions included with the mounting kit.

Figure 10. Mounting on Rotary Actuators

W9708

Figure 11. Rotary Actuator Mounting Variations

ROLLER ARM

2052 SIZE 2 AND 3 1051/1052 SIZE 40-70 SIZE 1061 SIZE 30-100

ROTARY MOUNTING KIT (DVC6200 NOT SHOWN)

ROLLER ARM

2052 SIZE 1

ROLLER ARM

1051 SIZE 33 1052 SIZE 20-33

NOTE THE DIFFERENCE IN THE SHAPE AND LENGTH OF THE ROLLER ARM

E1229

+ 30 hidden pages