Fisher MC Series, 29250, 97000, 97000-1, 97100 Installation Instructions Manual

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Page 1
Fisher Engineering
29250, 29350, 97000,
97000-1, 97100, 97100-1
50 Gordon Drive, Rockland, Maine 048 41-2139 • www.fi sherplows.com
MC Series Snowplows
Installation Instructions
April 1, 2018
Lit. No. 49599, Rev. 05
CAUTION
Read this document before installing the snowplow.
CAUTION
See your FISHER® outlet/website for specifi c vehicle application recommendations before installation. The eMatch selection system has specifi c vehicle and snowplow requirements.
A DIVISION OF FISHER, LLC
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SAFETY DEFINITIONS
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious personal injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE: Indicates a situation or action that can lead to damage to your snowplow and vehicle or other property. Other useful information can also be described.
WARNING/CAUTION & INSTRUCTION LABELS
Become familiar with and inform users about the warning labels on the back of the blade and the instruction label on the headgear.
NOTE: If labels are missing or cannot be read, see your sales outlet.
Warning/Caution Label
Instruction Label
Lit. No. 49599, Rev. 05 2 April 1, 2018
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SAFETY PRECAUTIONS
Improper installation and operation could cause personal injury and/or equipment and property damage. Read and understand labels and the Owner's Manual before installing, operating, or making adjustments.
WARNING
Lower the blade when the vehicle is parked. Temperature changes could change hydraulic pressure, causing the blade to drop unexpectedly or damaging hydraulic components. Failure to do this could result in serious personal injury.
WARNING
The driver shall keep bystanders clear of the blade when it is being raised, lowered, or angled. Do not stand between the vehicle and the blade or within 8 feet of a moving blade. A moving or falling blade could cause personal injury.
WARNING
Keep hands and feet clear of the blade and A-frame when mounting or removing the snowplow. Moving or falling assemblies could cause personal injury.
WARNING
Do not exceed GVWR or GAWR including blade and ballast. The rating label is found on driver-side vehicle door cornerpost.
HYDRAULIC SAFETY
WARNING
Hydraulic fl uid under pressure can cause skin injection injury. If you are injured by hydraulic uid, get medical attention immediately.
• Always inspect hydraulic components and hoses before using. Replace any damaged or worn parts immediately.
• If you suspect a hose leak, DO NOT use your hand to locate it. Use a piece of cardboard or wood.
FUSES
The FISHER® electrical and hydraulic systems contain several blade-style automotive fuses. If a problem should occur and fuse replacement is necessary, the replacement fuse must be of the same type and amperage rating as the original. Installing a fuse with a higher rating can damage the system and could start a fi re. Fuse Replacement, including fuse ratings and locations, is located in the Maintenance section of the Owner's Manual.
PERSONAL SAFETY
• Remove the ignition key and put the vehicle in park or in gear to prevent others from starting the vehicle during installation or service.
• Wear only snug-fi tting clothing while working on your vehicle or snowplow.
WARNING
To prevent accidental movement of the blade, always turn the control OFF whenever the snowplow is not in use. The power indicator light will turn OFF.
WARNING
Remove blade assembly before placing vehicle on hoist.
• Do not wear jewelry or a necktie, and secure long hair.
• Wear safety goggles to protect your eyes from battery acid, gasoline, dirt, and dust.
• Avoid touching hot surfaces such as the engine, radiator, hoses, and exhaust pipes.
• Always have a fi re extinguisher rated BC handy, for fl ammable liquids and electrical fi res.
CAUTION
Refer to the current eMatch selection system for minimum vehicle recommendations and ballast requirements.
Lit. No. 49599, Rev. 05 3 April 1, 2018
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1/4-20 109 154
1/4-28 121 171 5/16-18 150 212 5/16-24 170 240
3/8-16 269 376
3/8-24
297 420
7/16 -14
429 60 6
7/16 -20
9/16-12 9/16-18
5/8-11 5/8-18 3/4-10 3/4-16
7/8 - 9
7/8 -14 474 66 9
644 9091-8
1-12 704 995
1/2-13
1/2-20
11. 9
13.7
24.6
27.3
43.6
26.9
53.3 93
148
49.4
69.8
77.9
106.4
120. 0
8.4
9.7
17.4
19.2
30.8
35.0
49.4
55.2
75.3
85.0
M6 x 1.00
M12 x 1.75
M8 x 1.25
M14 x 2.00
M10 x 1.50
M27 x 3.00
M22 x 2.50
M30 x 3.50
M24 x 3.00
M20 x 2.5011.1
19.5
38.5 67
107
7.7 613 778
113 9 1545
450
428 562 796
1117 M33 x 3.50 M36 x 4.00
2101 2701
1468 1952
325
M16 x 2.00
231
167
M18 x 2.50 318222
Recommended Fastener Torque Chart
Size Size
Tor q u e (ft-lb)
Grade
5
Grade
8
Metric Fasteners Class 8.8 and 10.9
These torque values apply to fasteners
except those noted in the instructions.
Tor q u e (ft-lb)
Grade
5
Grade
8
Size Size
Tor q u e (ft-lb)
Class
8.8
Class
10.9
Tor q u e (ft-lb)
Class
8.8
Class
10.9
Inch Fasteners Grade 5 and Grade 8
FIRE AND EXPLOSION
WARNING
Gasoline is highly fl ammable and gasoline vapor is explosive. Never smoke while working on vehicle. Keep all open fl ames away from gasoline tank and lines. Wipe up any spilled gasoline immediately.
Be careful when using gasoline. Do not use gasoline to clean parts. Store only in approved containers away from sources of heat or fl ame.
CELL PHONES
A driver's fi rst responsibility is the safe operation of the vehicle. The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe to operate Mobile Communication Equipment such as cell phones, text messaging devices, pagers, or two-way radios.
NOISE
Airborne noise emission during use is below 70 dB(A) for the snowplow operator.
VIBRATION
Operating snowplow vibration does not exceed
2.5 m/s2 to the hand-arm or 0.5 m/s2 to the whole body.
TORQUE CHART
CAUTION
Read instructions before assembling. Fasteners should be fi nger tight until instructed to tighten according to the torque chart. Use standard methods and practices when attaching snowplow, including proper personal protective safety equipment.
VENTILATION
WARNING
Vehicle exhaust contains lethal fumes. Breathing these fumes, even in low concentrations, can cause death. Never operate a vehicle in an enclosed area without venting exhaust to the outside.
BATTERY SAFETY
Batteries normally produce explosive gases, which can cause personal injury. Therefore, do not allow fl ames, sparks, or lit tobacco to come near the battery. When charging or working near a battery, always cover your face and protect your eyes, and also provide ventilation.
• Batteries contain sulfuric acid, which burns
• Disconnect the battery before removing or
Lit. No. 49599, Rev. 05 4 April 1, 2018
skin, eyes, and clothing.
replacing any electrical components.
CAUTION
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A
HEADGEAR TO A-FRAME ASSEMBLY
NOTE: For easier assembly and installation, vehicle and all snowplow components should be on a smooth, level, hard surface, such as concrete.
1. Set aside the blade guides, angle frame, and parts bag. The vehicle electrical harnesses and the Owner's Manual packet are in the bag with the headlamp box.
2. Remove the packaging hardware securing the headgear to the A-frame, except the clevis pins and shipping brackets.
3. Remove the blocking and hardware securing the A-frame to the pallet.
4. While supporting the headgear, remove and retain the four clevis pins and discard the shipping brackets.
5. Align the holes in the headgear assembly with the middle hole in the A-frame. Attach the A-frame to the headgear assembly with two 1-1/4" clevis pins and 1/4" x 2" cotter pins. Insert the pins from the outside of the headgear. Verifi cation of proper A-frame position will be made during Final Adjustments.
A-FRAME TO BLADE ASSEMBLY
1. Place the slots in the angle frame mounting hooks over the pins that attach the rib to the base angle.
Mounting Hook
2. Rotate the angle frame up until the anchor plate holes line up with the holes in the ribs.
3. Attach each anchor plate to the ribs using two 3/4" x 2" cap screws and 3/4" locknuts. Tighten fasteners according to the torque chart.
3/4" x 2"
3/4"
1-1/4"
A-Frame
Headgear
ssembly
Lit. No. 49599, Rev. 05 5 April 1, 2018
Clevis Pin
1/4" x 2" Cotter Pin
Locknut
Cap Screw
Anchor Plate
Tighten according to torque chart.
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4. Attach the A-frame to the blade and angle frame
according to the diagram below. The A-frame
cross member should be parallel to the blade.
Angle
Frame
A-Frame
5. With the snowplow in normal operating position, lower the jack leg to support the headgear. Release the jack lock to hold the jack in position.
1-1/4" x 6-7/8"
Pivot Pin
1/4" x 2"
Cotter Pin
Headgear not shown.
7. Align the angle ram rods with the angle ram holes on the blade. Attach with two clevis pins, installed from the top. Secure with 1/4" x 2" cotter pins.
8. Install the blade guides.
Jack Handle
Jack Lock
Jack
6. Remove the protective packaging from the angle rams.
Lit. No. 49599, Rev. 05 6 April 1, 2018
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r
HYDRAULIC UNIT
WARNING
Keep 8' clear of the blade when it is being raised, lowered, or angled. Do not stand between the vehicle and blade or directly in front of the blade. If the blade hits or drops on you, you could be seriously injured.
The MC Series snowplow hydraulic system comes from the factory pre-assembled, partially fi lled, and fully tested.
1. Attach the snowplow to the vehicle according to the instructions on the headgear.
2. Remove the cover of the hydraulic unit.
3. Remove and discard the factory-installed pipe plug from the breather port. Install the 90° elbow into the port, with the elbow pointing up.
WARNING
To prevent accidental movement of the blade, always turn the control OFF whenever the snowplow is not in use. The power indicator light will turn OFF.
6. Turn the control ON and completely angle the blade to the left and right several times. Raise and lower the snowplow several times. Activate the control FLOAT function and manually collapse the lift ram all the way. Turn the control OFF.
CAUTION
Do not mix different types of hydraulic fl uid. Some fl uids are not compatible and may cause performance problems and product damage.
7. Remove the fi ll plug and check the fl uid level. With the lift ram fully retracted, the fl uid level should reach the fi ll hole. If additional fl uid is needed, fi ll the reservoir with FISHER® EZ Flow Hydraulic Fluid rated to –40°F (–40°C), or other fl uid conforming to Military Specifi cation MIL-H-5606 A, such as Mobil Aero HFA or Shell AeroShell® Fluid 4.
Fill Plug
Drain Plug
4. Install the breather into the elbow.
5. Replace the cover.
Breathe
90° Elbow
NOTE: Remove fi ll plug slowly to relieve any pressure in reservoir.
8. Replace and tighten the fi ll plug.
FLUID CAPACITY
• Insta-Act® Unit Reservoir 1-3/4 quarts
• Insta-Act System Total 2-3/8 to 2-3/4 quarts
AeroShell® is a registered trademark (®) of Shell Oil Company.
Lit. No. 49599, Rev. 05 7 April 1, 2018
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HEADLAMPS
WARNING
Your vehicle must be equipped with snowplow headlamps and directional lights.
Headlamps, hardware, and instructions are found in the headlamp box.
1. Attach the headlamps to the hole and slot in the headgear light bracket by following the instructions included with the headlamps.
2. Secure the snowplow harnesses and cables to the headgear as shown below.
Cable
Ties
Cable
Ties
FINAL ADJUSTMENTS
WARNING
Keep 8' clear of the blade when it is being raised, lowered, or angled. Do not stand between vehicle and blade or directly in front of the blade. If the blade hits or drops on you, you could be seriously injured.
Lift Chain
1. With the snowplow attached to a properly ballasted vehicle and the blade lowered to the ground, the A-frame should be parallel with the ground. If not, reposition the A-frame using the upper or lower A-frame assembly holes.
2. Remove and retain the passenger-side lift chain U-bolt and locknuts.
To prevent the blade from blocking the snowplow
headlamps during travel, adjust the chain to the minimum length indicated in the chart below. (The chain will be slack.)
Snowplow Lighting Harness
A-Frame Adjustment
Holes
Top 30.0 "
Middle 28.5"
Bottom 27.0"
"A"
Minimum
Dimension "A"
Shown with blade raised.
Lit. No. 49599, Rev. 05 8 April 1, 2018
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3. Reattach the loose end of the lift chain to the passenger's side of the A-frame with the retained U-bolt and locknuts. The chain must be the same length on both sides.
4. Fully tighten the U-bolts, with the chain oriented in the direction of lift, before lifting the blade.
First link oriented in direction of lift.
If you encounter mounting or dismounting diffi culty, the attachment point of the connecting link and spring can be changed to a link on the lift chain that will add or remove slack from the lift chain.
Lift Chain (DS)
Link #1
Connecting Link
Spring
Connecting Link and Lift Chain Spring
When the blade is lowered, the lift chain spring provides slack in the lift chain for ease of mounting and dismounting the blade.
Your snowplow application may use either a lap link or a quick link to connect the lift chain and spring.
Lap Link Quick Link
The lift chain spring is installed at the factory in the lift chain link number indicated in the chart below.
Number of Links
Snowplow
MC 8 9
from Driver-Side U-Bolt
Lap Link Quick Link
Driver-Side U-Bolt
Center U-Bolt
With the snowplow attached to a properly ballasted vehicle, make one of the following adjustments:
If there is not enough slack in the lift chain, there will be diffi culty getting the connecting pins to engage the vehicle pushplates while pushing back on the headgear. Adjust the connecting link up one link from the factory setting.
If there is too much slack in the lift chain, adjust the connecting link down one link from the factory setting.
Moving the connecting link more than one chain link higher or lower than the factory installed location is not recommended.
Due to variations in vehicle frame height, it may be necessary to adjust the spring location to ensure optimal performance.
Lit. No. 49599, Rev. 05 9 April 1, 2018
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VEHICLE LIGHTING CHECK
1. Verify the operation of all vehicle front lighting prior to connecting the snowplow harness.
2. Check the operation of the snowplow lights with snowplow mounted to vehicle and all harnesses connected.
Turn signals and parking lamps
Parking lamps ON:
• Both vehicle and snowplow parking lamps should be ON at the same time.
Driver-side turn signal ON:
• Both vehicle and snowplow driver-side turn signal lamps should fl ash at the same time.
Passenger-side turn signal ON:
• Both vehicle and snowplow passenger-side turn signal lamps should fl ash at the same time.
Headlamps
Move the vehicle headlamp switch to the
"ON" position. Connecting and disconnecting the snowplow lighting harness plug should switch the lights between vehicle and snowplow as follows:
Snowplow lighting harness DISCONNECTED:
• Vehicle headlamps should be ON.
• Snowplow headlamps should be OFF.
systems and the different Isolation Module options available, checking the functionality of the snowplow DRLs will depend on the type of module installed on the vehicle.
With the headlamp switch OFF, activate the
vehicle DRLs.
Snowplow lighting harness DISCONNECTED:
• Vehicle DRLs should be ON.
• Snowplow headlamps should be OFF.
Snowplow lighting harness CONNECTED and
vehicle in DRL mode:
• Check snowplow DRL function per the type of Isolation Module installed.
Refer to the Mechanic's Guide for information on
the Isolation Module DRL functions.
Control power indicator light
The snowplow plugs do need to be connected to
the vehicle harness connectors. The control power indicator light should light whenever the control ON/OFF switch and the ignition (key) switches are both in the "ON" position.
3. Connect all snowplow and vehicle harnesses. Raise the snowplow and aim the snowplow headlamps according to the Snowplow Headlamp Beam Aiming Instructions included with the headlamps, and any state or local regulations.
Snowplow lighting harness CONNECTED:
• Snowplow headlamps should be ON.
• Vehicle headlamps should be OFF.
The dimmer switch should toggle headlamps
between high and low beams. The high beam indicator on the dash should light when headlamps are placed in high beam.
Daytime Running Lamps (DRLs)
An operational check of the vehicle and snowplow
DRLs will depend on the vehicle model, vehicle DRL system, and type of Isolation Module installed. Due to the variations in the OEM DRL
Lit. No. 49599, Rev. 05 10 April 1, 2018
4. Check the aim of the vehicle headlamps with the snowplow removed.
CAUTION
On 2-plug electrical systems, plug covers shall be used whenever snowplow is disconnected. Vehicle Battery Cable is 12-Volt unfused source.
5. When the snowplow is removed from the vehicle, install plug covers on the vehicle battery cable and lighting harness. Insert the snowplow battery cable and lighting harness into the cable boot on the snowplow.
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OWNER'S MANUAL PACKET
If the completed snowplow will be delivered immediately, the Owner's Manual should be reviewed with and given to the purchaser according to the snowplow checklist.
If the snowplow is completed prior to delivery to the purchaser, attach the Owner's Manual Packet to the electrical cable of the cab control for safekeeping.
Lit. No. 49599, Rev. 05 11 April 1, 2018
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Fisher Engineering 50 Gordon Drive Rockland, ME 04841-2139
www.fi sherplows.com
A DIVISION OF FISHER, LLC
Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered (®) trademarks of Douglas Dynamics, LLC: FISHER®, Insta-Act®, Minute Mount® 2.
Printed in U.S.A.
Lit. No. 49599, Rev. 05 12 April 1, 2018
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