Fisher 912, 912H Installation Guide Manuals & Guides

Installation Guide D100317X014
English – June 2010
912N Series
Introduction
This installation guide provides instructions for installation, startup and adjustment. To receive a copy of the instruction manual, contact your local Sales Office or view a copy at www.fisher.com. For further information, refer to: 912N Series Instruction Manual, D100317X012.
PED Category
This product may be used as a pressure accessory with pressure equipment in the following Pressure Equipment Directive categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below. For information on the current PED revision, see Bulletin: D103053X012.
PRODUCT SIZE CATEGORIES FLUID TYPE
1/4 and 3/8 NPT SEP 1
Specifications
Body Sizes and End Connection Styles
Inlet: 1/4 NPT Outlet: 1/4 or 3/8 NPT
Maximum Allowable Inlet Pressure
(1)
17.2 bar / 250 psig
Outlet Pressure Ranges
(1)
See Table 1
Maximum Allowable Outlet Pressure
(1)
Emergency Outlet Pressure: 1.4 bar / 20 psig Recommended Outlet Pressure to Avoid Internal Part Damage: 0.21 bar d / 3 psid above outlet pressure setting;
provide external relief if start-to-discharge point exceeds
0.21 bar d / 3 psid
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive.
Temperature Capabilities
(1)
-29 to 71°C / -20 to 160°F
Installation
WARNING
!
Only qualified personnel should install or service regulator. Regulators should be installed, operated and maintained in accordance with international and applicable codes and regulations and Emerson Process Management Regulator Technologies, Inc. instructions.
If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage, or leakage due to escaping fluid or bursting of pressure­containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
Table 1. Outlet Pressure Ranges
APPROXIMATE POINT ABOVE
AVAILABLE
CONFIGURATION
912N Series
912N Series
with handwheel
1. Internal Relief Performance is only adequate for relieving minor build-up situations. External relief is required if start-to-discharge point exceeds 0.21 bar d / 3 psid.
OUTLET PRESSURE RANGE
mbar In. w.c. mbar In. w.c.
7 to 17 12 to 25 23 to 32 30 to 60
0.03 to 0.18 bar
0.18 to 0.34 bar
20 to 60
0.18 to 0.34 bar
3 to 7
5 to 10
9.25 to 13 12 to 24
0.5 to 2.7 psig
2.7 to 5 psig
8 to 24
2.7 to 5 psig
OUTLET PRESSURE SETTING
AT WHICH INTERNAL RELIEF
STARTS TO DISCHARGE
12 to 52 20 to 75 40 to 97
40 to 210
0.05 to 0.47 bar
0.26 to 0.86 bar
75 to 88
0.37 to 0.46 bar
17 to 3 psig
(1)
0.7 to 6.8 psig
(1)
3.8 to 12.5 psig
30.3 to 35.4
(1)
5.4 to 6.7 psig
5 to 21 8 to 30
16 to 39
(1)
To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the backpressure regulator in a safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the external pipe threads. For flanged bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless otherwise specified, but be sure flow through the body is in the direction indicated by the arrow on the body.
Note
It is important that the backpressure regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the backpressure regulator should be located away from vehicular traffic and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the backpressure regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
(1)
(1)
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
912N Series
Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the outlet pressure, remove closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
Parts List
Key Description
1 Regulator Body 2 Spring Case 3 Closing Cap 4 Adjusting Screw 5 Regulator Spring 6 Relief Valve Spring 7 Spring Seat 8 Pin 9 Relief Valve Seat 10 Diaphragm Plate 11 Disk Holder 12 Fulcrum Rod 13 Machine Screw
*Recommended spare part
Key Description
14 Machine Screw 15 Diaphragm 16 Vent Screen 17* Closing Cap Gasket 18 Closing Spring, for 912N Series
with handwheel only
19 Spacer Ring, for 912N Series
with handwheel only
20 Lockwheel, for 912N Series
with handwheel only
25 Spring Seat, for 912N Series
with handwheel only
29* Disk
1/8 NPT
BB7822
3
4
2
7
6
16
15
29
12
91
11
17
8
24
5
10
13
FOR TYPE 912H ONLY (LOCATE PER T10895)
14
Figure 1. 912N Series Pressure Regulator Assembly
4
20
3
19
2
7
6
14
15
BC2347
1/8 NPT
25
8
5
10
13
16
29
19111218
Figure 2. 912N Series with Handwheel Construction Assembly
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+1 972 548 3574
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For further information on the current PED revision see Bulletin: D103053X012 or scan the QR code.
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D100317X014 © 2002, 2019 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 04/19. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher™ is a mark owned by Fisher Controls International LLC, a business of Emerson Automation Solutions.
The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the
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