Fisher 6392 Installation Guide Manuals & Guides

Installation Guide D103060X014
English – December 2012
Type 6392
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Sales Office or view a copy at www.fisher.com. For further information refer to: Type 92C Instruction Manual, D100255X012.
PED Categories
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below. For information on the current PED revision see Bulletin: D103053X012.
PRODUCT SIZE CATEGORIES FLUID TYPE
1/4 NPT SEP 1
Specifications
Maximum Inlet and Outlet Pressures
Cast Iron Construction: 17.2 bar / 250 psig Steel Construction: 20.7 bar / 300 psig
Outlet Pressure Ranges
See Table 1
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive.
Temperature Capabilities
Cast Iron Construction: 208°C / 406°F Steel and Stainless Steel Construction: 260°C / 500°F Optional High Temperature Steel and Stainless Steel Body:
343°C / 650°F
(1)
(1)
(1)
Installation
WARNING
!
Only qualified personnel should install or service a regulator. Regulators should be installed, operated and maintained in accordance with international and applicable codes and regulations and Emerson Process Management Regulator Technologies, Inc. instructions.
If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage or leakage due to escaping fluid or bursting of pressure­containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
Table 1. Outlet Pressure Ranges
SPRING USAGE
Standard use up to 500°F / 260°C
High Pressure and/or High Temperature
over 500°F / 260°C
To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the regulator in a safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the external pipe threads. For flanged bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless otherwise specified, but be sure flow through the body is in the direction indicated by the arrow on the body.
It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the regulator should be located away from vehicular traffic and positioned so that water, ice and other foreign materials cannot enter the spring case through the vent. Avoid placing the regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
OUTLET PRESSURE RANGE
bar psig
0.34 to 4.8 5 to 70
1.4 to 10.3 20 to 150
1.0 to 6.9 15 to 100
5.5 to 17.2 80 to 250
Note
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
Type 6392
Adjustment
To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
Parts List
Type 6392
Key Description
1 Pilot Body 2 Spring Case
3 Orice
4 Valve Plug 5 Valve Plug Guide 6 Stem Assembly 7 Diaphragm 8* Diaphragm Gasket 9 Lower Spring Seat 10 Stem Guide Bushing 11 Valve Plug Spring 12 Strainer Screen 13 Control Spring 14 Upper Spring Seat 15 Jam Nut 16 Adjusting Screw 17 Cap Screw 18 Nameplate 19 Drive Screw 26 Valve Plug Cap
16
2
14
13
17
7
1
10
6
3
12
E0100 16A1520-B
APPLY LUBRICANT/SEALANT: L = ANTI-SEIZE LUBRICANT S = ANTI-SEIZE COMPOUND
15
L
18
19
9
8
L
26
4
S
11
5
Figure 1. Type 6392 Assembly
*Recommended spare part.
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+1 972 548 3574
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For further information on the current PED revision see Bulletin: D103053X012 or scan the QR code.
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D103060X014 © 2002, 2018 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 08/18. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher™ is a mark owned by Fisher Controls International LLC, a business of Emerson Automation Solutions.
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