Fisher 627F Installation Guide Manuals & Guides

Installation Guide D101545X014
English – April 2012
Type 627F
Introduction
This installation guide provides instructions for installation, startup and adjustment. To receive a copy of the instruction manual, contact your local Sales Office or view a copy at www.fisher.com. For further information refer to: Type 627F Instruction Manual, D101545X012.
PED Categories
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below. For information on the current PED revision see Bulletin: D103053X012.
PRODUCT SIZE CATEGORIES FLUID TYPE
DN 20, 25 / NPS 3/4, 1 SEP
DN 50 / NPS 2 II
1
Specifications
Body Sizes and End Connection Styles
Ductile Iron: 3/4, 1 or 2 NPT Steel: 3/4, 1 or 2 NPT; DN 25 or 50 / NPS
1 or 2, CL150 RF, CL300 RF, CL600 RF, PN 16/25/40 RF Flanged
Maximum Inlet and Differential Pressures
See Table 1
Minimum Pressure Differential
1.4 bar d / 20 psid
Maximum Emergency Outlet Pressure
17.2 bar / 250 psig for all Type 627F actuators and Type 6351F pilot components
Outlet Pressure Ranges
0.34 to 6.9 bar / 5 to 100 psig
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive.
Temperature Capabilities
(1)
-29 to 82°C / -20 to 180°F
(1)
(1)
Installation
WARNING
!
Only qualied personnel should install
or service a regulator. Regulators
should be installed, operated and maintained in accordance with
international and applicable codes and regulations and Emerson Process
Management Regulator Technologies,
Inc. instructions.
If the regulator vents uid or a leak develops in the system, it indicates that service is required. Failure to take the
regulator out of service immediately may
create a hazardous condition.
Personal injury, equipment damage or leakage due to escaping uid or bursting
of pressure-containing parts may result
if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specications section, or where conditions exceed any ratings of the
adjacent piping or piping connections.
To avoid such injury or damage, provide
pressure-relieving or pressure-limiting
devices (as required by the appropriate code, regulation or standard) to prevent
service conditions from exceeding limits.
Additionally, physical damage to the
regulator could result in personal injury and property damage due to escaping
uid. To avoid such injury and damage, install the regulator in a safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the
external pipe threads. For anged bodies, use suitable
line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless
otherwise specied, but be sure ow through the body
is in the direction indicated by the arrow on the body.
1. The pressure/temperature limits in this installation guide or any applicable standard limitation should not be exceeded.
Type 627F
ORIFICE SIZE MAXIMUM INLET PRESSURE MAXIMUM PRESSURE DIFFERENTIAL
mm In. bar psig bar psig
9.5 x 3.2
9.5 x 6.3
9.5 13
Table 1. Maximum Allowable Inlet Pressures and Pressure Differential
3/8 x 1/8 3/8 x 1/4
3/8 1/2
17.2
17.2
17.2
8.6
250 250 250 125
17.2
17.2
17.2
8.6
250 250 250 125
Note
It is important that the regulator be installed so that the vent hole in the
spring case is unobstructed at all times.
For outdoor installations, the regulator should be located away from vehicular tra󰀩c and positioned so that water, ice and other foreign materials cannot enter the spring case through the vent. Avoid placing the regulator beneath eaves or downspouts, and be sure it is above the
probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regular operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly
open the upstream and downstream shuto󰀨 valves.
Adjustment
To change the set pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from
sudden release of pressure, isolate the regulator from all pressure before
attempting disassembly.
Parts List
Type 627F
Key Description
1 Body
2* Orice
3 Cap Screw 4* Diaphragm Case O-ring 5 Diaphragm Case 6 Boost Body 7* O-ring 8 Stem Guide 9* Disk Assembly 10 Stem 11* Stem O-ring 12* Stem Backup Ring 13 Hair Pin Clip 14 Drive Pin 15 Lever 16 Lever Retainer 17 Lever Pin 18 Lever Cap Screw 19A Pusher Post 19B Drive Pin 23* Diaphragm 24 Diaphragm Head 29 Spring Case 31 Lower Spring Seat 32 Tension Spring 34 Locknut 36 Closing Cap 37 Spring Case Cap Screw 39 Nameplate 53 Spring Retainer 54 Diaphragm Connection 55* Gasket 56 Reducing Nipple 58 Pipe Plug 59 Elbow (optional) 60 Pilot Supply Tubing (optional) 61 Spring Seat Bolt 62 Washer 63* Closing Cap Gasket 67 Drive Screw
*Recommended spare part.
Type 6351F
Key Description
1 Body Assembly 2 Spring Case 3 Body Plug Assembly 4* Inner Valve Plug 6* Valve Spring 7* Diaphragm Assembly 8 Upper Spring Seat 9 Control Spring 10 Adjusting Screw 11 Locknut 12 Machine Screw 22 Pipe Nipple 23 Body Plug Gasket 24 Filter, Type P594-1 (optional) 28 Closing Cap 35 Vent Assembly,
Type Y602X1-A12
44 Restriction
2
34
36
56
54
37
23
24
L1
19
61
62
L1
32
31
29
55
18
15
Type 627F
63
53
1
10
L2
4
8
7
5
L2
6
58
2
L2
32B3310_E
APPLY LUBRICANT
L1 = MULTI-PURPOSE NLGI GRADE 1 GREASE* L2 = ANTI-SEIZE COMPOUND
1. Lubricants must be selected such that they meet the temperature requirements. *NLGI is the National Lubricating Grease Institute.
(1)
L2
Figure 1. Type 627F Main Regulator Assembly
L2
9131211161714
3
Type 627F
28
10
11
2
8
9
12
7
1
22
24
35
44
32B3797_D
Webadmin.Regulators@emerson.com
Fisher.com
Emerson Automation Solutions
Americas McKinney, Texas 75070 USA T +1 800 558 5853
+1 972 548 3574
Europe Bologna 40013, Italy T +39 051 419 0611
For further information on the current PED revision see Bulletin: D103053X012 or scan the QR code.
4
23
6
3
Figure 2. Type 6351F Pilot Assembly
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D101545X014 © 2002, 2019 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 06/19. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher™ is a mark owned by Fisher Controls International LLC, a business of Emerson Automation Solutions.
The contents of this publication are presented for information purposes only, and while e󰀨ort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the
designs or specications of our products at any time without notice.
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