Fisher 1301F, 1301G Instruction Manual

Instruction Manual Form 1111
February 2009
Types 1301F and 1301G
1301 Series High-Pressure Regulators
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Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion,
re and/or chemical contamination
causing property damage and personal injury or death.
Fisher® regulators must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Fisher instructions.
If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Installation, operation, and maintenance
procedures performed by unqualied
personnel may result in improper adjustment and unsafe operation. Either condition may result in equipment
damage or personal injury. Use qualied
personnel when installing, operating, and maintaining the 1301 Series high-pressure regulator.
Introduction
Scope of the Manual
This Instruction Manual provides instructions for the installation, adjustment, maintenance, and parts ordering of the Types 1301F and 1301G high-pressure regulators.
Product Description
Types 1301F and 1301G regulators are direct-operated, high-pressure regulators, which can be used where high-pressure gas must be reduced for use as pilot supply pressure in pilot-operated regulators or as loading pressure in pressure-loaded regulators.
P1025
Figure 1. Type 1301F High-Pressure Regulator
Types 1301F and 1301G regulators can also be used in many other applications due to their rugged design
as high-pressure reducing regulators for various uids
such as air, gas, water, and other liquids.
The Type 1301F can handle outlet pressures from 10 to 225 psig (0,69 to 15,5 bar) in three ranges and the Type 1301G can handle outlet pressures from 200 to 500 psig (13,8 to 34,5 bar) in one range.
Specications
Specications section lists the specications for
Types 1301F and 1301G high-pressure regulators on page 2. The maximum outlet pressure for a given regulator as it comes from the factory is stamped on the regulator nameplate.
www.emersonprocess.com/regulators
D100341X012
Types 1301F and 1301G
Specications
Available Congurations
Type 1301F: Direct-operated, high-pressure reducing regulator for inlet pressures to 6000 psig (414 bar) and outlet pressure ranges from 10 to 225 psig (0,69 to 15,5 bar) in three ranges
Type 1301G: Direct-operated, high-pressure reducing regulator for inlet pressures to 6000 psig (414 bar) and an outlet pressure range of 200 to 500 psig (13,8 to 34,5 bar)
Body Size and End Connection Style
NPS 1/4, NPT (one inlet and two outlet connections), CL300 RF, CL600 RF, and
CL1500 RF; or PN 25 RF (all anges are
125 RMS)
Maximum Allowable Inlet Pressure
(1)
Air and Gas: 6000 psig (414 bar) Liquid:
Polytetrauoroethylene (PTFE) Disk:
1000 psig (69,0 bar)
Nylon (PA) Disk: Water: 1000 psig (69,0 bar) Other Liquids: 2000 psig (138 bar)
Outlet Pressure Ranges
See Table 1
Maximum Emergency Outlet Pressure
(1)
Type 1301F: 250 psig (17,2 bar) Type 1301G: 550 psig (37,9 bar)
Wide-Open Flow Coefcients for Relief Valve Sizing
Cg: 5.0 Cv: 0.13
C1: 38.5
IEC Sizing Coefcients
XT: 0.938 FD: 0.50 FL: 0.85
Recovery Coefcient
Km: 0.72
Material Temperature Capabilities
(1)
Nylon (PA) Valve Disk and
Neoprene (CR) Gaskets:
-20° to 180°F (-29° to 82°C)
PTFE Valve Disk and Fluorocarbon (FKM)
Gaskets: -20° to 400°F (-29° to 204°C)
(2)
PTFE Valve Disk and Ethylenepropylene (EPDM)
Gaskets: -40° to 300°F (-40° to 149°C)
Pressure Registration
Internal
Orice Size
5/64-inch (2,0 mm)
Spring Case Vents
Type 1301F Brass Spring Case: Four 5/32-inch (4,0 mm) holes
Type 1301F Stainless Steel Spring Case:
One 1/4 NPT connection
Type 1301G Spring Case: One 1/8 NPT connection with screen
Approximate Weight
8 pounds (4 kg)
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. Fluorocarbon (FKM) is limited to 180°F (82°C) hot water.
Principle of Operation
The 1301 Series regulators are direct-operated. Downstream pressure is registered internally through the body to the underside of the diaphragm. When downstream pressure is at or above set pressure,
the disk is held against the orice and there is no ow through the regulator. When demand increases,
downstream pressure decreases slightly allowing the
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regulator spring to extend, moving the yoke and disk
assembly down and away from the orice. This allows ow through the body to the downstream system.
As the downstream pressure reach its setting, it started to overcome the spring force which is sense by the diaphragm, moving the yoke and disk assembly up and
near its orice, restricting the ow across the regulator.
M1015
Type 1301F
Type 1301F
CONTROL SPRING
DISK HOLDER
Types 1301F and 1301G
DIAPHRAGM
SPARE DISK
M1015
INLET PRESSURE OUTLET PRESSURE
ATMOSPHERIC PRESSURE
TYPE
1301F
1301G 200 to 500 (13,8 to 34,5) Silver 1K156027142 0.331 (8,41) 0.88 (22,4)
1. All springs can be backed off to 0 psig (0 bar).
OUTLET PRESSURE
(1)
RANGES
100 to 225 (6,9 to 15,5) Red 1D465127142 0.243 (6,17)
, PSIG (bar)
10 to 75 (0,69 to 5,2) Blue 1D387227022 0.200 (5,08)
Installation
BOTTOM CAP
Figure 2. Type 1301F Operational Schematic
Table 1. Outlet Pressure Ranges
SPRING COLOR SPRING PART NUMBER
Use qualied personnel when installing, operating,
VALVE DISK
VALVE SPRING
SPRING WIRE DIAMETER,
INCH (mm)
SPRING FREE LENGTH,
INCH (mm)
1.69 (42,9)50 to 150 (3,4 to 10,3) Silver 1B788527022 0.225 (5,72)
and maintaining these regulators. Make sure that there
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is no damage or foreign material in the regulator and that all tubing and piping are clean and unobstructed. The regulator may be installed in any position. Apply
Overpressuring a regulator or associated equipment may cause leakage, part damage, or personal injury due to bursting of pressure containing parts or explosion of accumulated gas.
pipe compound to the pipeline threads. Connect inlet piping or tubing to the 1/4 NPT connection marked “In” and outlet piping or tubing to one of the 1/4 NPT connections marked “Out”. Install a pressure gauge or pipe plug in the unused outlet connection.
Do not install a regulator where service
conditions can exceed the specications listed on the Specications section, of
any applicable local, state or federal
If continuous operation of the system is required during inspection or maintenance, install a three-valve bypass around the regulator.
codes and regulations.
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