FISCHER MS10 Instruction Manual

Instruction Manual
MS10 Contact Pressure Vacuum Gauge
Table of Contents

1. Safety Instructions

2. Intended Applications
3. Product Description and Functions
4. Installation
5. Commissioning
6. Maintenance
7. Transport
8. Service
9. Accessories
10. Disposal
11. Specifications
12. Dimensions
13. Ordering Code
14. Declaration of Conformity
15.7.10 BA_GB_MS10.fm
1. Safety Instructions

1.1. General

This manual contains detailed information about the product and instructions for its installa­tion, operation and maintenance.
Operators and other technical personnel responsible for the equipment must read this thoroughly before attempting to install or opera­te this equipment. A copy of this manual must always be kept accessible at the place of work for reference by concerned personnel.
Chapter 1 (sections 1.2 through 1.7) contains gene­ral as well as specific safety instructions. Chapters 2 through 10, covering topics ranging from intended purpose of the equipment to its final disposal, also include important points relating to safety. Overloo­king or ignoring any of these safety points can endanger humans and animals, and possibly cause damage to other equipment.

1.2. Personnel Qualification

Personnel responsible for installation, operation, maintenance and inspection of this product must have the qualifications, training and experience necessary to carry out such work on this type of equipment.
1.3. Risks of Disregarding Safety Instruc­tions
Disregarding safety instructions, use of this product for purposes for which it is not intended, and/or ope­ration of this product outside the limits specified for any of its technical parameters, can result in harm to persons, the environment, or the plant on which it is installed. Fischer Mess- und Regeltechnik GmbH will not be responsible for consequences in such circumstances.

1.4. Safety Instructions for Operators

1. Measuring diaphragm
2. Motion work
3. Tappet
4. Micro switches, Operating elements
5. Pressure chamber
Safety instructions for the proper use of this product must be followed. This information must be available at all times to personnel responsible for installation, operation, main­tenance and inspection of this product. Adequate steps must be taken to prevent the occurrence of hazardous conditions that can be caused by electric energy and the convertible energy of the process media. Such conditions can, for example, be the result of improper electrical or process connections. Detailed information is available in relevant published norms (DIN EN, UVW in Germany; and equivalents in other countries), industrial standards such as DVWG, GL-, VDE guidelines, as well as regula­tions of the local authorities (e.g., EVUs in Germany).

1.5. Modifications Forbidden

Modification or other technical alteration of the product is not permissible. This also applies to the use of unautho­rized spare parts for repair / maintenance of the product. Any modifications to this product, if and as necessary, should be done only by Fischer Mess- und Regeltechnik GmbH.

1.6. Operational Restrictions

The operational reliability of the product is guaranteed only when used for intended purposes. The product must be selected and configured for use specifically with defined process media. The limiting values of operating parameters, as given in the product specification sheet, must never be crossed.

1.7. Safety Considerations during Installation and Maintenance

The safety instructions given in this manual, existing na­tional regulations relating to accident prevention and the internal safety rules and procedures of the user organiza­tion regarding safety during installation, operation and servicing must all be followed meticulously.
It is the responsibility of the users to ensure that only su­itably qualified and experienced technical personnel are used for installation, operation and servicing of this equip­ment.

3. Product Description and Functions

3.1. Schematic Diagram

3.2. Principles of Operation

The measuring system consists of two encapsulated and hydraulically coupled metal diaphragm. When subjected to pressure it causes a deflection proportional to the strength of pressure. Opposite of the medium-touched diaphragm a tappet returns the deflection to a motion work and the operating elements of the micro switches.
When subjected to excessive pressure each metal dia­phragm based oneself on the chassis of the capsule. Therefore the device is prevented from damage.

4. Installation

The instrument is intended for pipe mounting by KF10 small flange pipe connection per DIN 28403 / ISO 2861. The instrument is factory calibrated while mounted up­right, pressure port downward and must be mounted that way.

2. Intended Applications

Overpressure and vacuum proof contact pressure gauge for control and supervising purposes in vacuum proces­ses.
The product must be used only for applications and under conditions specified by Fischer Mess- und Regeltechnik GmbH.
Please confer with Fischer Mess- und Regeltechnik GmbH prior to using this instrument along with polluted or aggressive media. For use with this media it needs to be adapted in every part with direct contact to the media.
To ensure safety during installation and maintenance in­tegrate adequate shut-off valves. By recommended accessories the instrument can be
depressurized or shut down,
cut off a plant to enable controlling or repairing,
operational checked on site.
2

4.1. Process Connection

setting of switching points
zero point adjustment screw
Gerät druck- und spannungslos
6
413
2
S1 S2
5
Instrument pressureless and dead
Only qualified technicians authorized for this type of
work should undertake installation.
Only for intended mechanical process connection.
Ensure that process equipment and pressure lines
are at atmospheric pressure before making pressure connections.
The instrument should be provided with suitable pro-
tection against pressure surges (e.g., snubber or pulsation damper).
Ensure that the mechanical configuration and mate-
rials of construction of the instrument are compatible with the process media.
Ensure that process pressure is always less than the
specified safe pressure rating.

4.2. Electrical Connection

Only qualified technicians authorized for this type of
work should undertake installation.
Switch off electrical power to the plant before attempt-
ing electrical installation work of any kind.
Electrical connections must comply with relevant in-
ternational, national and local regulations and norms relating to electrical and instrumentation installations.

5.2. Adjustment of Zero Point

Vent pressure lines to atmosphere.
Remove cover.
Set measuring indicator to zero by zero point adjust­ment screw (see 5.3.).
Mount cover.
5.3. Location of Zero Point Adjustment Screw and
Setting of Switching Points
Make electrical connections to the instrument through a suitable fuse.

5. Commissioning

Power supply and signal cabling as well as process connections to the instrument must be correctly se­lected to meet operational requirements, and installed in a way that does not cause physical stress to the instrument.
The pressure line must have a downward gradient throughout, from the pressure instrument to the pro­cess vessel / pipe. This is to prevent formation of air / gas pockets (for liquid applications) and liquid plugs (for air / gas applications). If this continuous down­ward gradient cannot be provided for any reason, then suitable water and / or air separation devices must be inserted in the pressure line.
The instrument and lines must be protected against frost when used with water.
The pressure line must be kept as short as possible and must not have short bends to avoid measurement errors induced by pressure line delays.
Carefully check the pressure-tightness of pressure connection before start-up.

5.1. Pressure Connection

Pressure connection must be installed in a way that does not cause physical stress to the instrument.

5.4. Setting of Switching Points

Unscrew plugs from cover.
Set desired switching points according to marks on reference value scale by screwdriver. Achievable accuracy: 5% FS. More exact settings can be achie­ved by using accessories like testing manometer, ohmmeter on site or ex factory.
Screw plugs in.

5.5. Connection Diagram

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