FISCHER DE45 Operating Manual

Page 1
Operating manual
DE45
Digital differential pressure switch / transmitter
with colour-change LCD
09005352 BA_EN_DE45_LCD Rev. ST4-D 09/15
*09005352*
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ii BA_EN_DE45_LCD_Rev. ST4-D
Table of Content
1 Safety instructions.........................................................................................................................................4
1.1 General.....................................................................................................................................................4
1.2 Personnel Qualification ............................................................................................................................4
1.3 Risks due to Non-Observance of Safety Instructions...............................................................................4
1.4 Safety Instructions for the Operating Company and the Operator ...........................................................4
1.5 Unauthorised Modification........................................................................................................................4
1.6 Inadmissible Modes of Operation.............................................................................................................4
1.7 Safe working practices for maintenance and installation work.................................................................5
1.8 Pictogram explanation..............................................................................................................................5
2 Product and functional description.............................................................................................................. 6
2.1 Intended use.............................................................................................................................................6
2.2 Part designations......................................................................................................................................6
2.3 Function diagram......................................................................................................................................7
2.4 Design and mode of operation .................................................................................................................7
3 Installation ......................................................................................................................................................8
3.1 General.....................................................................................................................................................8
3.2 Process connection ..................................................................................................................................8
3.3 Electrical connection ................................................................................................................................8
4 Commissioning ............................................................................................................................................10
4.1 General...................................................................................................................................................10
4.2 Configuration ..........................................................................................................................................10
4.3 Control Elements....................................................................................................................................10
4.4 Menu levels ............................................................................................................................................12
5 Maintenance .................................................................................................................................................22
5.1 Maintenance...........................................................................................................................................22
5.2 Transport ................................................................................................................................................22
5.3 Service ...................................................................................................................................................22
5.4 Disposal..................................................................................................................................................22
6 Technical data ..............................................................................................................................................23
6.1 Input variables ........................................................................................................................................23
6.2 Output parameters .................................................................................................................................23
6.3 Auxiliary energy .....................................................................................................................................24
6.4 Measuring accuracy ...............................................................................................................................24
6.5 Application conditions.............................................................................................................................25
6.6 Construction design................................................................................................................................25
6.7 Display and operating interface..............................................................................................................27
6.8 Certificates and approvals......................................................................................................................27
7 Order Codes .................................................................................................................................................28
7.1 Device specification................................................................................................................................30
7.2 Accessories ............................................................................................................................................30
8 Attachments .................................................................................................................................................31
8.1 EC Declaration of conformity..................................................................................................................31
8.2 EAC Declaration.....................................................................................................................................32
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Fischer Mess- und Regeltechnik GmbH Masthead |
BA_EN_DE45_LCD_Rev. ST4-D 3 / 32
Masthead
Manufacturer: FISCHER Mess- und Regeltechnik GmbH
Bielefelderstr. 37a 32107 Bad Salzuflen
Telefon: +49 5222 974 0 Telefax: +49 5222 7170
eMail: info@fischermesstechnik.de web: www.fischermesstechnik.de
Technical editorial team: Documentation representative: S. Richter
Technical editor: R.Kleemann
All rights, also those to the translation, reserved. No part of these instructions may be reproduced or processed, duplicated or distributed using electronic sys­tems or any other form (print, photocopy, microfilm or another process) without the written consent of the company Fischer Mess- und Regeltechnik GmbH, Bad Salzuflen.
Reproduction for internal use is expressly allowed.
Brand names and procedures are used for information purposes only and do not take the respective patent situation into account. Great care was taken when compiling the texts and illustrations; nevertheless, errors cannot be ruled out. The company FISCHER Mess- und Regeltechnik GmbH will not accept any legal responsibility or liability for this.
Subject to technical amendments.
© FISCHER Mess- und Regeltechnik 2014
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1 | Safety instructions Fischer Mess- und Regeltechnik GmbH
4 / 32 BA_EN_DE45_LCD_Rev. ST4-D
1 Safety instructions
1.1 General
WARNING
This operating manual contains instructions fundamental to the installation, op­eration and maintenance of the device that must be observed unconditionally. It must be read by the assembler, operator and the specialized personnel in charge of the instrument before it is installed and put into operation.
This operating manual is an integral part of the product and therefore needs to be kept close to the instrument in a place that is accessible at all times to the responsible personnel.
The following sections, in particular instructions about the assembly, commis­sioning and maintenance, contain important information, non-observance of which could pose a threat to humans, animals, the environment and property.
The instrument described in these operating instructions is designed and manu­factured in line with the state of the art and good engineering practice.
1.2 Personnel Qualification
The instrument may only be installed and commissioned by specialized person­nel familiar with the installation, commissioning and operation of this product.
Specialized personnel are persons who can assess the work they have been assigned and recognize potential dangers by virtue of their specialized training, their skills and experience and their knowledge of the pertinent standards.
1.3 Risks due to Non-Observance of Safety Instructions
Non-observance of these safety instructions, the intended use of the device or the limit values given in the technical specifications can be hazardous or cause harm to persons, the environment or the plant itself.
The supplier of the equipment will not be liable for damage claims if this should happen.
1.4 Safety Instructions for the Operating Company and the Operator
The safety instructions governing correct operation of theinstrument must be observed. The operating company must make them available to the installation, maintenance, inspection and operating personnel.
Dangers arising from electrical components, energy discharged by the medium, escaping medium and incorrect installation of the device must be eliminated. See the information in the applicable national and international regulations.
Please observe the information about certification and approvals in the Tech­nical Data section.
1.5 Unauthorised Modification
Modifications of or other technical alterations to the instrument by the customer are not permitted. This also applies to replacement parts. Only the manufac­turer is authorised to make any modifications or changes.
1.6 Inadmissible Modes of Operation
The operational safety of this instrument can only be guaranteed if it is used as intended. The instrument model must be suitable for the medium used in the system. The limit values given in the technical data may not be exceeded.
The manufacturer is not liable for damage resulting from improper or incorrect use.
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1.7 Safe working practices for maintenance and installation work
The safety instructions given in this operating manual, any nationally applicable regulations on accident prevention and any of the operating company's internal work, operating and safety guidelines must be observed.
The operating company is responsible for ensuring that all required mainten­ance, inspection and installation work is carried out by qualified specialized per­sonnel.
1.8 Pictogram explanation
DANGER
Type and source of danger
This indicates a direct dangerous situation that could lead to death or serious injury (highest danger level).
a) Avoid danger by observing the valid safety regulations.
WARNING
Type and source of danger
This indicates a potentially dangerous situation that could lead to death or ser­ious injury (medium danger level).
a) Avoid danger by observing the valid safety regulations.
CAUTION
Type and source of danger
This indicates a potentially dangerous situation that could lead to slight or seri­ous injury, damage or environmental pollution (low danger level).
a) Avoid danger by observing the valid safety regulations.
NOTICE
Note / advice
This indicates useful information of advice for efficient and smooth operation.
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2 | Product and functional description Fischer Mess- und Regeltechnik GmbH
6 / 32 BA_EN_DE45_LCD_Rev. ST4-D
2 Product and functional description
2.1 Intended use
The DE45 is a multi-functional switching unit with an optional transmitter output. It is suitable for measuring overpressure, underpressure and differential pres­sure in gaseous media. The device is to be exclusively used for the applications agreed between the manufacturer and user.
Typical applications
▪ Monitoring of roll filters, extraction systems etc.
▪ Draft measurement in chimneys
▪ Flow and control pressure measurements
▪ Surface coating systems
Important features
▪ Robust, resistant to overpressure and maintenance-free
▪ Optional signal output with possibility of characteristic curve spread and re-
versal with any offset
▪ Characteristic curve implementation via table with max. 30 measuring points
▪ 4...6-digit LCD, full graphic, colour backlighting
2.2 Part designations
1
2 3
4
5
68 7
Illustration1: Part designations
1 Membrane keyboard 5 M12 connector 2 (4-pin, male) 2 LC display 6 M12 connector 1 (5-pin, male) 3 Casing lid 7 Process connection (-) 4 Lower part of casing 8 Process connection (+)
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2.3 Function diagram
21 3
4
5
6
7
Illustration2: Function diagram DE45_LCD
1 Sensor element 5 LC display 2 Signal processing 6 Analogue output 3 Switching outputs 7 Microcontroller 4 Membrane keyboard
2.4 Design and mode of operation
The device is based on a piezo-resistive sensor element that is suitable for measuring overpressure, underpressure and differential pressure. The pres­sures to be compared directly act on a silicon diaphragm equipped with piezo­resistive resistors.
When the pressure is equal, the measuring diaphragm is in its idle state. In the event of differential pressure, the diaphragm is moved toward the lower pres­sure which changes the resistance of the attached resistors. This change is evaluated by the device's electronics and transformed into the display, switch contacts or an optional output signal.
The optional output signal can be dampened, spread, inverted and transformed via a table function even if it is non-linear.
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3 | Installation Fischer Mess- und Regeltechnik GmbH
8 / 32 BA_EN_DE45_LCD_Rev. ST4-D
3 Installation
3.1 General
The device is designed for installation onto flat assembly plates. For screw con­nection to the assembly plate, the device features four assembly bores on its back, which can be used for Ø 3.5 mm tapping screws.
Optionally, the device can be delivered with a wall-mounting plate.
At the factory, the device is calibrated for vertical installation, but the installation position is arbitrary. For any installation positions that are not vertical, the zero­point signal can be corrected via the installed offset correction.
The enclosure protection type IP 65 is only guaranteed, if a suitable power sup­ply cable is used.
If the device is intended for outdoor use, we recommend permanently protect­ing the membrane keypad against UV radiation and using a suitable enclosure or at least the erection of a sufficiently dimensioned canopy as a protection measure against constant rain or snow.
3.2 Process connection
▪ By authorized and qualified specialized personnel only.
▪ The pipes need to be depressurized when the instrument is being connec-
ted.
▪ Appropriate steps must be taken to protect the device from pressure surges.
▪ Check the suitability of the instrument for the media that is to be measured.
▪ Maximum pressures must be observed (cf. Tech. data)
CAUTION
Do not blow into the pressure connections.
This can damage the pressure sensor.
Illustration3: Process connection
The pressure measuring lines must be installed on a gradient so that no water pockets for gas measurements can be created. If the required incline is not reached, water filters need to be installed at suitable points.
The pressure sensing lines need to be kept as short as possible and installed without sharp bends to avoid interfering delay times.
The pressure connections are marked with (+) and (-) symbols on the device. When the differential pressure is measured, the higher pressure is connected to the (+) side and the lower pressure to the (-) side.
If the pressure sensing lines are already pressurised at the time of commission­ing, zero-point control and adjustment cannot be performed. In such cases, the device should be only connected to the mains without the pressure sensing lines.
3.3 Electrical connection
Electrical connection
▪ By authorized and qualified specialized personnel only.
▪ When connecting the device, the relevant national and international electro-
technical rules must be observed.
▪ Disconnect the system from the mains, before electrically connecting the
device.
▪ Switch the consumer-adapted fuses.
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The nominal supply voltage and the permissible range can be found in the tech­nical data.
The admissible load / resistance for the signal output is stated in the technical data.
The connection "Signal ground“ (-Sig) is connected internally to the supply ground. It only serves as the ground connection for the output signal. This means that the output signal is free of interference levels on the power supply lines.
3-wire connection
The device is connected as follows in a 3-wire switch:
The connection "Signal ground“ (-Sig) is connected internally to the supply ground. It only serves as the ground connection for the output signal. This means that the output signal is free of interference levels on the power supply lines.
Input
Output
AC
DC
Sensor
Signal
+U
b
- U
b
- Sig
+Sig
+U
b
- U
b
p
1
3
2
4
Illustration4: 3L-switch with internal bridge –Ub / -Sig
Connector 1: Supply and output signal
Illustration5: M12 Plug 5-pin
Pos Description Cable colour
A Coding A B Internal bridge 1 +UbSupply brown 2 -Sig Signal white 3 -UbSupply blue 4 +Sig Signal black 5 n.c.
Connector 2: Switching outputs
Illustration6: M12 Plug 4-pin
Pos Description Cable colour
A Coding A 1 SP1 Switch point 1 (no) brown 2 SP2 Switch point 2 (no) white 3 SP2 Switch point 2 (com) blue 4 SP1 Switch point 1 (com) black
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4 | Commissioning Fischer Mess- und Regeltechnik GmbH
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4 Commissioning
4.1 General
All electrical supply, operating and measuring lines, and the pressure connec­tions must have been correctly installed before commissioning. All supply lines are arranged so that there are no mechanical forces acting on the device.
Check that the pressure connections do not leak before commissioning.
4.2 Configuration
During commissioning there are a number of setting options that allow the device to be adapted to the measuring point and measuring task. To facilitate the input, the individual parameters are placed into groups in so-called menu levels.
Depending on the device model some menu items are not available. For in­stance, no switch points can be set on a device without contacts.
NOTICE
Parameter configuration on the PC
All the device settings can be made easily on the PC using the PC adapter. You will need a EU03 Transmitter PC Interface and the associated software Trans­Para for this. For more details, please refer to the Accessories section. The TransPara software makes all parameters directly visible and accessible. Also, the entire configuration can be loaded, saved and documented as a printout.
4.3 Control Elements
LC display
Illustration7: DE45 LCD display
1 LCD with back lighting 4 Unit 2 Measurement display 4…6 digits 5 Bar chart display 3 Status display of the switch
points
6 Keyboard
In normal mode, the current measured value is shown on a 4-digit LC display. To show very large values, it is possible to switch to a 5 or 6-digit presentation (see Parameter MB decimal place).
Illustration8: Display SP1 SP2
The unit is shown on the right of the display. If the device is equipped with con­tacts, a closed contact is always symbolised by an inverted text "SP1" or "SP2".
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Various colours can be selected for the back lighting. Depending on the meas­ured value, the colour of the back lighting can be automatically changed. This can be used e.g. to depict good/poor differences. The back lighting can also be deactivated.
The measured value can also be shown in a bar chart. The measured value is also shown in smaller pictures as a number.
During the programming, the menu items and the associated parameters are shown on the display. The device continues to function whilst the parameters are being set; apart from one exception, the changes come into effect instantly. The exception here is a change of switching times - here the previously valid time must have run down.
Keyboard
Illustration9: Operating keys [LC display]
1 Page down menu Reduce value 2 Call up menu Save value 3 Page up menu Increase value
The individual menu items and parameters can be displayed using the buttons
and
. The respective menu item is selected or the parameters for making
changes are called up via the button
.
If a parameter can be changed, the display flashes. The change is made via the buttons
and
. The value is saved with the button
.
To leave a menu level or the entire menu, select the parameter "Menu level
Quit" and press
.
Example: Switch-on point set switchpoint 1
In normal mode, press the button
to enter the menu. The menu level
Switch points appears. Press the enter key
again to call up the display
parameter.
The first parameter SP 1 On is displayed. To change this parameter, press the button
again.
The device jumps to the input:
▪ The parameter is stated in the 1st line.
▪ The value that is to be changed is shown in the 2nd line, the display flashes.
▪ The input limits are displayed in the 3rd line (if there is one).
The required value is set with the buttons
and
and then confirmed with
.
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4.4 Menu levels
The menu levels are structured as follows:
End menu level
Menu Level Switch points
Menu Level Input
Menu Level Measuring
Menu Level Output
Menu Level Function
Menu Level Display
Menu Level System
End menu level
Reception
Output
Output
Illustration10: Menu levels
The following tables provide an overview of the parameters of the individual menu levels. In the Menu Level Systemyou can change to the respective na­tional language using the language parameter. You can see which languages are supported there.
4.4.1 Menu Level Switch points
Parameter name Description Value range
SP1 On Switch point 1 On MRS-50% … MRE+50% SP1 Off Switching point 1 off MRS-50% … MRE+50% SP1 Delay Switching point 1 delay 0…1800 s SP1 Function Switching point 1 function NO, NC SP2 On Switch point 2 On MRS-50% … MRE+50% SP2 Off Switching point 2 off MRS-50% … MRE+50% SP2 Delay Switching point 2 delay 0…1800 s SP2 Function Switching point 2 function NO, NC
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The two switch outputs are configured by four parameters respectively. For the switch point 1 these are
SP1 On
SP1 Off
SP1 Delay
SP1 Function
Accordingly for switch point 2:
SP2 On
SP2 Off
SP2 Delay
SP2 Function
The function of the individual parameters is explained for both switch points us­ing Switch point 1 as an example.
SP1 On defines the activation point, SP1 Off the deactivation point of switch
output 1. The values are shown in the valid unit and set accordingly. The values are shown in the valid unit and set accordingly. Both parameters can be set in­dependently over the entire value range.
The value range ranges from MRS – 50% to MRE + 50%. MRS stands for measuring range start and MRE for measuring range end.
Example: Measurement range = 0 … 100 Pa
The value range for this measuring range is -50 Pa … +150 Pa.
Together, the two parameters SP1 On and SP1 Off determine the switch func­tion of switch output 1:
▪ If SP1 On > SP1 Off, the output switches on, if the measured value ex-
ceeds SP1 On. It is only switched off again if the measured value SP1 Off is undercut (hysteresis function).
▪ If SP1 On = SP1 Off, the output switches on if the measured value exceeds
SP1 On and off if the measured value undercuts the same value (SP1 Off).
▪ If SP1 On < SP1 Off, the output switches on, if the measured value lies
within these switch points: i.e:
SP1 On < Measured value < SP1 Off (window function).
SP1 Delay allows the reaction of the switch output to be delayed by between 0
and 1800 s. This parameter applies equally for switching on and off.
SP1 Function changes the function of the switch output 1. It is possible here to
define whether the contact should work as a open contact (NO) or a break con­tact (NC).
4.4.2 Menu Level Input
Parameter name Description Value range
Absorption Attenuation, damping 0…100 s Offset corr. Offset correction ⅓ basic measuring range Zero-pt. wind. Zero-point window ⅓ basic measuring range
If there are unsteady pressure readings during operation, you can use the para­meters Absorption and Zero-pt. wind. to stabilise the reading and the output signal.
The parameter Absorption functions like a capillary throttle. However, it only acts on the display, output signal and switch points (if these exist) but not on the measuring cell itself.
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You can set the response time to pressure jumps in the range 0.0 to 100 s.
NOTICE
Response time
At maximum damping it can take over 2 minutes until the pressure jump from the nominal pressure 100% to 0% is also shown as zero in the display.
In many cases, unsteady readings are not a problem during normal operating mode, but this is not true for the idle state, i.e. if a measured value of zero is ex­pected. The parameter Zero-pt. wind. is designed to solve this. Its value defines a range around zero at which the measured value is set to zero (see fig.).
The display only stops showing zero when the pressure leaves the set window. When twice the window value is reached, the measuring pressure and the dis­play correspond again. This avoids jumps in the display.
Differential pressure
Display value
-x-2x x 2x
Zero-point window
Illustration11: Zero-point window
It makes sense to set the Offset (zero-point displacement) if, without differential pressure (remove measuring line), the display shows a value that is not zero. Before the offset correction, the zero-point window must be set to zero.
Select the Offset corr. parameter and correct the reading using the buttons or
until zero is shown in the display.
When setting the offset, the current measured value is displayed. The zero­point window is not active during the offset setting.
4.4.3 Menu Level Measuring
Parameter name Description Value range
MB start Measuring range start Basic measuring range MB end Measuring range end Basic measuring range Unit Measuring range unit bar, mbar, Pa, kPa, MPa,
psi, InWc, mmWs, mmHg
Limit Measuring range limit yes, no
The transmitter output signal primarily depends on the sensed pressure. How­ever, you have the option of adjusting the output signal to a large extent to suit your requirements.
NOTICE
Adjustment of the output signal
The basic measuring range (indicated on the type label) and the type of output signal (voltage / current) are not variable.
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The parameters MB start and MB end initially define the two pressures between which the output signal will change at all. Both values are adjustable across the entire basic measuring range. The set values also refer to the pres­sure in the respective unit. However, the signal values (current / voltage) for ‘Start of measuring range’ and ‘End of measuring range’ are fixed.
If MB start is smaller than MB end, this is called an increasing characteristic curve; the output signal increases as the pressure increases.
If MB end is smaller than MB start, this is a decreasing characteristic curve and the output signal decreases as the pressure increases.
The difference between the values MB start and MB end must be at least 25 % of the basic measuring range.
You can select a unit other than the unit of the basic measuring range with the parameter Unit. The user should remember however that not every unit is suit­able. The conversion is automatic.
The parameter Limit allows the display, output and switching points to be lim­ited to the range between Start of measuring range and End of measuring range. This makes sense when content is measured to avoid "negative con­tents". If Limit is set to "no", those measured values that are greater or smaller than the end values are shown.
4.4.4 Menu Level Output
Parameter name Description Value range
min. output min. output
0.0 … 21.0 mA or
0.0 … 11.0 V
max. output max. output Error signal Measuring range unit
The parameters min. output, max. output and error signal define the limits of the output signal that may not be undercut or exceeded regardless of the pres­sure. The limit values take priority over the range defined by the MB start and
MB end parameters! These parameters primarily serve to prevent error mes-
sages in downstream systems caused by brief overstepping of measuring ranges.
The parameter min. output is usually only used for devices with an output sig­nal 4…20 mA because frequently values of below 3.8 mA are evaluated as er­ror signals.
The max. output value can be used for the voltage and current to limit the maximum value.
The value defined via the parameter Error signal is issued if the device detects an internal error and can no longer work correctly. It should be noted here that not all potential errors and faults can be detected by the device itself.
4.4.5 Menu Level Function
The Function menu level is a variable menu whose appearance depends on the value of the Function parameter. There are linear, square rooted and table functions
Linear function
The input signal is linear before being sent to the display and the output. The range defined in the menu "Measuring" serves as the measuring range. If the function LINEAR is active, the other menu items are cancelled.
Parameter name Description Value range
Function Function Value = linear
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Square rooted function
Here, the input signal is square rooted before being sent to the display and the output. This is necessary e.g. for flow measurements with differential pressure. A free unit can be defined for the display. To do this, the start and end of the display range and the number of decimal points are defined. It is also possible to define the unit with 4 characters.
Parameter name Description Value range
Function Function Value = square rooted MB decimal pl. Measuring range
decimal places
1234, 123.4, 12.34, 1,234, 12345, 123456
MB start Measuring range start -9999 … +9999 MB end Measuring range end -9999 … +9999 MB unit Measuring range unit 4 characters
The following section contains descriptions of the parameters MB decimal pl.,
MB start, MB end and MB unit to describe the table function.
Tables function
This function allows free adjustment of the input variable to the display and out­put via a table with up to 30 support points. A value pair comprising a measured value and display value is issued for every support point.
NOTICE
Change of parameter
When switching from TABLE to another function, the table is initialised again and the existing values are lost.
Parameter name Description Value range
Function Function Value = Table MB decimal pl. Measuring range
decimal places
1234, 123.4, 12.34, 1,234, 12345, 123456
MB start Measuring range start -9999 … +9999 MB end Measuring range end -9999 … +9999 MB unit Measuring range unit 4 characters No. of pairs Number of pairs n = 3…30 Value pair1 Value pair 1
MB-start … MB-end
Value pair2 Value pair 2 Value pair3 Value pair 3
∙∙∙
Value pair30 Value pair 30
The display range is defined with the parameters MB decimal pl., MB start and MB end. The user can select the configuration freely.
Using the parameter MB decimal pl., it is possible to select between a 5 or 6­digit presentation. The resolution is not increased. Only an extra zero or two zeros are added. This serves the correct display of larger values. The measur­ing range must be positive for the 6 digit presentation.
The MB unit gives the user the option of defining a completely independent unit. Letters, numbers or special characters can be used. The unit can be max. 4 characters long.
If the function TABLE is selected, then it is also necessary to state the No. of
pairs. It is defined here how many pairs of values (support points) are used in
the table. A table is made up of at least 3, max. 30 support points.
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NOTICE
Number of value pairs
If the number of value pairs is changed, the table is initialised again and the ex­isting values are deleted.
Value pair
2
+14,6 mbar +8,6 %
+0,0 ... +100,0 mbar
1
2
1 input mark (value flashes) 2 allowed range of values
Illustration12: Value pair
Start End
Measuring range
Output / display [%]
100
0
0.0 100.0
Value pair 2
Illustration13: Table function (example)
The individual value pairs can be seen and changed with the Value pair1 to
Value pair30 parameters. A value pair comprises a measured value (left side)
and a display value (right side). The measured value must lie within the meas­uring range and the display value must lie within the defined "free unit". The re­spective limits are shown during input. The table must contain either increasing or decreasing values. the table must contain either continuously increasing or continuously failing values. A change from an increasing to a decreasing char­acteristic curve within a support point table is not allowed.
4.4.6 Menu Level Display
The Display menu level is a variable menu whose appearance depends on the value of the colour parameter. In addition to the various colours for the back­ground lighting, there are also two auto-functions with colour switching avail­able.
Parameter name Description Value range
Colour Colour Off, red, green, yellow, blue, pink,
turquoise, white,
Auto1: Red-green Auto2: Red-yellow-green
Lighting Lighting time 0 s, 10 … 600 s Contrast Contrast 15 … 45 Bar chart Barchart display yes, no
The mots important parameter is Colour. A fixed colour can be defined for the background colour here. There are also two auto-functions with colour switch­ing available. Alternatively, the background illumination can be permanently de­activated.
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If permanent lighting is not required, the parameter Lighting time can be used to define when the lighting should be switched off after the last time a button is pressed. In addition to permanent lighting (0 s), automatic shut-down after 10… 600 s is also possible. The set time is only valid if the parameter Colour is not set to "off".
Amongst other things, the legibility of the display depends on the temperature and the reading angle. To ensure optimised legibility, the display can be adjus­ted using the parameter Contrast. When the contrast is changed, it is possible that the display appears empty or almost completely black. In this case, the contrast must be turned up or down.
Via the parameter Bar chart, the display can be switched between a display where the measured value is either shown in large digits or the display shows small digits and an additional barchart.
Auto1: Colour-change red to green
In the mode with the automatic colour switchover, it is possible to enter the re­quired switch thresholds "red-green switchover", "green-red switchover".
The switching thresholds can be moved within the measuring range. The series of switch points cannot be altered.
Parameter name Description Value range
Red-Gr. switch. Red-green switching MRS - 50% …
MRE + 50%
Gr-Red switch. Green-red switching Hysteresis Hysteresis 0.1 … 10.0 % Delay Delay 0 … 1800 s Colour Colour Off, red, green, yellow, blue,
pink, turquoise, white,
Auto1: Red-green Auto2: Red-yellow-green
Lighting Lighting time 0 s, 10 … 600 s Contrast Contrast 15 … 45 Bar chart Barchart display yes, no
Basic measuring range
MRE
F1 F2
MRS
Illustration14: Function Auto1
MRS MB-start Measuring range start
F1 Red-Gr. switch. Red-green switching F2 Gr-Red switch. Green-red switching
MRE MB-end Measuring range end
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The parameter Hysteresis can be used to prevent fast and unwanted colour changes. The hysteresis is set in the range 0.1... 10%.
NOTICE
Overlapping colour areas
Note: In the case of large hysteresis values, steps must be taken to ensure that the ranges of the individual colours do not overlap. Otherwise it is possible that the colour change may not function in the desired way.
The parameter Delay offers a further option to prevent unwanted colour changes. The colour change here can be delayed between 0…1800 s.
The parameter Lighting can be used to define when the lighting should be switched off after the last time a button is pressed. In addition to permanent lighting, automatic shut-down after 10…600 s is also possible. The set time is only valid if the parameter Colour is not set to "off". The lighting can be switched on permanently with the value 0s.
The legibility of the display can be adjusted using the parameter Contrast. When the contrast is changed, it is possible that the display appears empty or almost completely black. In this case, the contrast must be turned up or down again.
Via the parameter Bar chart, the display can be switched between a display where the measured value is either shown in large digits or the display shows small digits and an additional barchart.
Auto2: Colour-change red-yellow-green
In the Auto 2 mode with the automatic colour switchover, it is possible to enter the required switch thresholds "red-yellow switchover", "yellow-green switchover", green-yellow switchover, "yellow-red switchover".
The switching thresholds can be moved within the measuring range. The series of switch points cannot be altered.
Parameter name Description Value range
Red-Yell.switch. Red-yellow switchover
MRS - 50% … MRE + 50%
Yell.-Gr.switch. Yellow-green switchover Gr.-Yell. switch Green-yellow switchover Yell.-Red switch Yellow-red switchover Hysteresis Hysteresis 0.1 … 10.0 % Delay Delay 0 … 1800 s Colour Colour Off, red, green, yellow, blue,
pink, turquoise, white,
Auto1: Red-green Auto2: Red-yellow-green
Lighting Lighting time 0 s, 10 … 600 s Contrast Contrast 15 … 45 Bar chart Barchart display yes, no
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Basic measuring range
MRS MRE
F1 F2 F3 F4
Illustration15: Function Auto2
MRS MB-start Measuring range start
F1 Red-Yell.switch. Colour-change red to yellow F2 Yell.-Gr.switch. Colour-change yellow to green F3 Gr.-Yell. switch Colour-change green to yellow F4 Yell.-Red switch Colour-change yellow to red
MRE MB-end Measuring range end
In this menu the same parameters are used as those described in the previous sections.
NOTICE
Unused range
If a range is not to be used, the associated switch thresholds (F1…F4) can be set to the same value.
Example The parameter Colour is set to Auto2. Only the green, yellow and red ranges
are required here. To fade out the lower ranges red and yellow, the switch thresholds "red-yellow switching" and "yellow-green switching" are set to the start of the measuring range.
Basic measuring range
MRS MRE
F1
F2
F3 F4
Illustration16: Example Auto2
4.4.7 Menu Level System
Parameter name Description Value range
Language Language switchover DE, EN, FR, ES,
IT,PT,HU
Software Info Information about the Software Device type, con-
troller ID, firmware version
Config Info Information about the configur-
ation
Basic measuring range, output signal, contacts
Statistics Statistics Operation time,
switch cycles of the contacts
Password Password 0/1…999 Load config Load configuration
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Parameter name Description Value range
Save config. Save configuration
The user menu can be switched to German, English, French, Spanish, Italian, Portuguese or Hungarian using the parameter Language.
The menu items Software - Info and Config - Info provide information about the device. This information helps to answer questions about the device quickly.
▪ The device type, controller ID and the firmware version is shown in the soft-
ware info.
▪ The basic measuring range, the defined output signal and existing contacts
are stated in the Config Info.
The Statistics provide information about the operating time and the relay switching cycles from the time of delivery. The operating time is shown in days (d) and hours (h)
A Password can be used to protect the menu against unauthorised access. The password is a figure from 1 to 999. The input 0 means that no password is active.
The password needs to be set if the user presses the button in normal mode to enter the menu. If a wrong password is entered, the system automatically jumps back to normal mode again. If no password is active, the display immedi­ately jumps to the menu.
NOTICE
Forgotten password
The user cannot restore a forgotten password. Please contact the manufacturer in this case.
The user can load a saved configuration via the menu item Load config. This means that a functional set of parameters can be loaded after trying out various settings.
The menu item Save config. serves to save the existing parameters in a pro­tected memory area. This is helpful if the settings of a functional device needs to be optimised. Save config. and Load config. can be used to quickly restore the initial status again.
NOTICE
Delivery condition
If the user has not yet saved a configuration, the default values (status on deliv­ery) are loaded. In this case, any measuring range spreads or switch points are reset and the device needs to be newly configured.
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5 Maintenance
5.1 Maintenance
The instrument is maintenance-free. We recommend the following regular in­spection to guarantee reliable operation and a long service life:
▪ Check the function in combination with downstream components.
▪ Check the leak-tightness of the pressure connection lines.
▪ Check the electrical connections.
The exact test cycles need to be adapted to the operating and environmental conditions. In combination with other devices, the operating instructions for the other devices also need to be observed.
5.2 Transport
The measuring device must be protected against impacts. It should be trans­ported in the original packaging or a suitable transport container.
5.3 Service
All defective or faulty devices should be sent directly to our repair department. Please coordinate all shipments with our sales department.
WARNING
Process media residues
Process media residues in and ondismantled devices can be a hazard to people, animals and the environment. Take adequate preventive measures. If required, the devices must be cleaned thoroughly.
Return the device in the original packaging or a suitable transport container.
5.4 Disposal
WARNING
Incorrect disposal may pose a risk to the environment.
Please help to protect the environment by always disposing of the work pieces and packaging materials in compliance with the valid national waste and recyc­ling guidelines or reuse them.
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6 Technical data
Please also observe the order code here.
6.1 Input variables
Measuring variable Differential pressure for gas-like media
Measuring Range
Measuring Range Stat. operating
pressure max.
Bursting pressure
mbar Pa kPa mbar mbar
0…4 0…400 0…0.4 50 150
0…6 0…600 0…0.6 50 150 0…10 0…1000 0…1.0 100 300 0…16 0…1600 0…1.6 100 300 0…25 --- 0…2.5 250 750 0…40 --- 0…4.0 250 750 0…60 --- 0…6.0 500 1500
0…100 --- 0…10.0 500 1500 0…160 --- 0…16.0 1500 3000 0…250 --- 0…25.0 1500 3000
±2.5 ±250 ±0.25 50 150
±4 ±400 ±0.4 50 150
±6 ±600 ±0.6 50 150 ±10 ±1000 ±1.0 100 300 ±16 ±1600 ±1.6 100 300 ±25 --- ±2.5 250 750 ±40 --- ±4.0 250 750 ±60 --- ±6.0 500 1500
±100 --- ±10.0 500 1500
6.2 Output parameters
Output signal 0…20 mA
4…20 mA, 0…10 V
Signal range 0.0…21.0 mA
0.0…11.0 V
Apparent ohmic resistance 0/4…20mA:
Ub ≤ 26 V : RL ≤ (Ub – 4 V)/0,02 A Ub > 26 V : RL ≤ 1100 Ω
0…10V:
RL ≥ 2 kΩ
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Switching outputs 2 potential-free relay contacts
2 potential-free semiconductor switches (MOSFET)
Relay MOSFET
Progr. switching function Open contact (NO)
Break contact (NC)
One-pin activator (NO)
One-pin deactivator (NC) Max. switching voltage 32 V AC/DC 3…32 V AC/DC Max. switching current 2 A 0.25 A max. switching output 64 W / 64 VA 8 W / 8 VA
RON ≤ 4 Ω
6.3 Auxiliary energy
Rated Voltage
24 V AC/DC
Admissible operating voltage
Ub = 12…32 V AC/DC
Electrical connection
2 x round plug connector M12
A Coding
B Bridge
1 Power supply (+Ub)
2 Output (- Sig)
3 Power supply (-Ub)
4 Output (+ Sig)
5 not connected
A Coding
1 Switch output 1
2 Switch output 2
3 Switch output 2
4 Switch output 1
Illustration17: Electrical connection DE45_LCD
6.4 Measuring accuracy
Characteristic curve devi­ation
(Non-linearity and hysteresis)
Maximum: 1.0 % FS Typical: 0.5 % FS
The information refers to a linear, non-spread characteristic curve at 25 C and applies to all measuring ranges. FS (Full Scale) refers to the basic measuring range.
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Temperature coefficient (TK)
Measurement
range
TK zero-point
[% FS/10K]
TK span
[% FS/10K]
mbar typ. max. typ. max.
0…4 0.2 1.0 0.3 1.0
0…6 0.2 1.0 0.3 1.0 0…10 0.2 0.4 0.3 0.3 0…16 0.2 0.4 0.3 0.3 0…25 0.2 0.4 0.3 0.3 0…40 0.2 0.4 0.3 0.3 0…60 0.2 0.4 0.3 0.3
0…100 0.2 0.4 0.3 0.3 0…160 0.2 0.4 0.3 0.3 0…250 0.2 0.4 0.3 0.3
±2.5 0.2 1.0 0.3 1.0
±4 0.2 0.5 0.3 0.5
±6 0.2 0.4 0.3 0.3 ±10 0.2 0.4 0.3 0.3 ±16 0.2 0.4 0.3 0.3 ±25 0.2 0.4 0.3 0.3 ±40 0.2 0.4 0.3 0.3 ±60 0.2 0.4 0.3 0.3
±100 0.2 0.4 0.3 0.3
With reference to the basic measuring range (FS), Compensation range
0..60°C.
6.5 Application conditions
Ambient conditions
Ambient temperature -10 … +70 °C Media temperature -10 … +70 °C Storage temperature -20 … +70 °C Enclosure protection
class
IP65 as per EN 60529
EMC EN 61326-1:2006
EN 61326-2-3:2006
6.6 Construction design
Process connection 2x aluminium hose screw connection for 6/4 mm or 8/6 mm hose.
2x pneumatic plug connector for 6/4 mm or 8/6 mm hose.
Materials
Housing Polyamide (PA) 6.6 Media-contacting
material
Silicon, PVC, aluminium, brass
Assembly Attachment boreholes on the rear for attaching the mounting plates.
Wall mourning using the wall mounting plate. Panel installation using the panel installation set. Assembly of the mounting rails using an adapter.
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Wall mounting plate
M12 plug connection
90 75
Ø5
75
83
70.5
61.5 78
4x boreholes for
sheet metal screw Ø3.5
Hose screw connection
for 6 or 8 mm hose
Rear view
without wall mounting plate
63
Connector 1
Connector 2
26
Pneumatic plug connector
for 6 or 8 mm hose
Wall mounting
Installation of front panel
Wall thickness 3-5 mm
Ø3.3
R5
92 ±0.2 90 ±0.2
75 ±0.2
77 ±0.2
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Assembly of the mounting rails
Attachment element
38
36
2525
40
TS35
TS35
TS15
TS32
40 36
35
35
15
32
16242121
7,515515
61,5
6.7 Display and operating interface
Display 4...6-digit LCD, full graphic, colour backlighting
Programming
Attenuation 0.0 … 100.0 s (jump response time 10 / 90 %) for
signal output; separately also for display
Switch output Switch-off point, switch-on point, response time
(0...100s), function (NC / NO contact)
Measuring range unit mbar / Pa / "free unit", starting value, end value and
decimal point for "free unit"
Output signal User-definable within the basic measuring range
(1)
Zero-point stabilising 0…⅓ of the basic measuring range
(2)
Zero point correction ±⅓ of the basic measuring range
(3)
Implementation of char­acteristic curve
linear, square rooted, table with 3...30 support points
Password 001 ... 999 (000 = no password protection)
(1) Max. effective spread 4:1 (2) measured values around zero are set to zero. (3) To compensate different installation positions.
6.8 Certificates and approvals
EC Declaration of conformity (see Attachment)
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7 | Order Codes Fischer Mess- und Regeltechnik GmbH
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7 Order Codes
1 2
0 0
5 6 7 8 9 10 11 12
Pressure connection
Output signal
Operating voltage
Measuring unit
Electrical connection
Assembly option
D E 4 5
13 14 15
unused
16 17 18 19 20 213 4Code no.
Type
Measurement range
Device specification
Illustration18: Order code DE45_LCD
Measuring range:
[1.2] (Code no.)
52 0 … 4 mbar 53 0 … 6 mbar 54 0 … 10 mbar 55 0 … 16 mbar 56 0 … 25 mbar 57 0 … 40 mbar 58 0 … 60 mbar 59 0 … 100 mbar 60 0 … 160 mbar 82 0 … 250 mbar
A6 -2.5 … +2.5 mbar A7 -4 … +4 mbar A8 -6 … +6 mbar A9 -10 … +10 mbar B1 -16 … +16 mbar B2 -25 … +25 mbar C5 -40 … +40 mbar B3 -60 … +60 mbar B4 -100 … +100 mbar
D7 0 … 400 Pa
J7 0 … 500 Pa D8 0 … 600 Pa D9 0 … 1000 Pa E1 0 … 1600 Pa
L6 -250 … +250 Pa
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[1.2] (Code no.)
N1 0 … 1 kPa N2 0 … 1.6 kPa N3 0 … 2.5 kPa N4 0 … 4 kPa N5 0 … 6 kPa E5 0 … 10 kPa
L8 -1 … +1 kPa
L9 -1.6 … +1.6 kPa M6 -2.5 … +2.5 kPa M7 -4 … +4 kPa M8 -6 … +6 kPa
Pressure connection:
[5.6] (Code no.)
40 Aluminium screw connection for 6 / 4 mm hose
41 Aluminium screw connection for 8 / 6 mm hose
P6 Pneumatic plug connector for 6/4 mm hose
P8 Pneumatic plug connector for 8/6 mm hose
Output signal:
[7] (Code no.)
0 without output signal A 0... 20 mA (3-wire) P 4... 20 mA (3-wire) C 0 … 10 V (3-wire)
Operating voltage
[8] (Code no.)
K 24 V AC/DC
Measuring unit:
[9] (Code no.)
W Selectable pressure units
Measured value display / contact elements:
[10] (Code no.)
C 4-digit colour change LCD / 2 relay contacts D 4-digit colour change LCD / 2 semiconductor switches
Electrical connection
[11] (Code no.)
M M12 plug connector (plastic)
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30 / 32 BA_EN_DE45_LCD_Rev. ST4-D
Assembly option:
[12] (Code no.)
0 Standard (attachment boreholes on rear side) S Mounting rail installation T Panel mounting set
W Wall mounting
7.1 Device specification
Device specification on request.
7.2 Accessories
Order no. Designation No. of
Poles
Length
06401993 Connection cable for switch outputs
with M12 connector
4-pin 2 m
06401994 Connection cable for switch outputs
with M12 connector
4-pin 5m
06401995 Connection cable for supply/signal
with M12 connector
5-pin 2 m
06401996 Connection cable for supply/signal
with M12 connector
5-pin 5 m
EU03.F300 Transmitter PC Interface incl. PC software
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8 Attachments
8.1 EC Declaration of conformity
Illustration19: CE_DE_EN_DE45_LCD
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32 / 32 BA_EN_DE45_LCD_Rev. ST4-D
8.2 EAC Declaration
Illustration20: EAC_RU_D-DE-ME61-B-00005
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