FireplaceXtrordinair 36-Elite User Manual

Page 1

36-Elite Owner's Manual

• O p e r a t i o n • M a i n t e n a n c e • S a f e t y I n f o r m a t i o n •

SA FETY NOTICE:

If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

Listed

4800 Harbour Pointe Blvd SW

Mukilteo, WA 98275

 Copyright 200

$10.00 93508091

4050923

, T.I.

Tested to: U.L. 127 and

portions of U.L. 1482 & 907

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Page 3

Introduction 1

Introduction

We welcome you as a new owner of a Fireplace Xtrordinair wood fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions which will make the operation and maintenance of your new fireplace an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater.

Important Information

No other Fireplace Xtrordinair wood fireplace has the same serial number as yours. The serial number is behind the left side door just inside the firebox.

This serial number will be needed in case you require service of any type.

Model: Serial Number: Purchase Date: Purchased From:

Mail your Warranty Card Today, and Save Your Bill of Sale.

To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us.

We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.

Travis Industries 405923 93508091

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2 Safety Precautions

• This fireplace must be installed by a qualified installer. Installation instructions are shipped inside the fireplace and must be strictly adhered to.

• This fireplace is designed and listed for cord wood only. Burning of any other material will void the warranty and listing and may create a fire hazard.

• The door(s) must be closed and latched during operation. Open the door(s) only when reloading the fireplace or conducting maintenance. This prevents smoke, embers from entering the room.

Gas

• Contact your local building officials to obtain a permit and information on installation restrictions or inspection requirements in your area. Notify your insurance company of this fireplace.

• Do not store gasoline or other flammables near the fireplace. Do not use gasoline or other flammable liquids to start or invigorate a fire.

• Do not touch the hot surfaces of the fireplace. Educate all children of the danger of a hightemperature fireplace. Young children should be supervised when they are in the same room as the fireplace.

ASHES

• Ashes must be disposed of in a metal container with a tight fitting lid. Place the container on a noncombustible surface until the ashes have fully cooled before final disposal.

36"

• Keep all furniture or other combustible items at least 36" away from the front of the fireplace (this includes drapes or doors that may swing within 36" of the front of fireplace).

• If you smell smoke, see the section "Smoke Smell in Home" on page 13 of this manual for a remedy.

• Do not place clothing or other flammable items on or near the fireplace.

• Never block free airflow through the vents.

Travis Industries 93508091 220602

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Safety Precautions 3

• Do not repair, alter, or replace any part of the fireplace and chimney unless instructions are give in this manual. All other work must be done by a qualified service person.

• The chimney must be inspected twice a year for creosote build-up or chimney damage. Creosote build-up must be removed and damage fixed prior to using the fireplace.

• This fireplace was designed to burn solid wood fuel only (cord wood). Never use treated wood, wax logs, coal, garbage, or other materials. These materials will void the safety listing and may damage the combustor.

This Manual

• Allow the fireplace to cool before carrying out any maintenance or cleaning.

• Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

• Travis Industries, Inc. grants no warranty, implied or stated, for

the installation or maintenance of your fireplace, and assumes no responsibility of any consequential damage(s).

Travis Industries 93508091 220602

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4 Table of Contents

Introduction

Introduction................................................1

Important Information...................................1

Safety Precautions

Safety Precautions ......................................2

Specifications

Features ....................................................5

Heating Specifications ..................................5

Electrical Specifications................................5

Packing List................................................5

EPA Compliance..........................................5

Operation

Safety Notice ..............................................6

Before Your First Fire....................................6

Verify the Installation ...............................6

Curing the Paint ......................................6

Over-Firing the Fireplace...........................6

Acid Wash .............................................6

Opening the Doors .......................................7

Opening the Doors while Fireplace is Hot......7

Location of Controls .....................................8

Starting a Fire..............................................8

Maintaining Catalytic Burn-Off........................9

Adjusting the Burn Rate.................................10

Blower Operation .........................................10

Optional Summer Fan Switch .....................10

Re-Loading the Fireplace...............................11

Overnight Burn............................................11

Normal Operating Sounds..............................11

Hints for Burning..........................................11

Selecting Wood ...........................................12

Dry Wood is Key......................................12

Testing Wood Moisture.............................12

Why Dry Wood is Key...............................12

Wood Cutting and Storage.........................12

Don't Burn Treated Wood, Wax Logs, Etc.....12

Troubleshooting...........................................13

Maintenance

Daily Maintenance (while fireplace is in use) ......14

Check Ash, Remove if Necessary...............14

Clean any Gold Surfaces if Necessary.........14

Twice Yearly Maintenance.............................15

Check Firebrick, Baffle .............................15

Clean Combustor.....................................15

Clean the Blower Filter..............................15

Check Door Seal, Adjust if Necessary .........16

Check Chimney for Creosote Build-Up .........16

Replacement Parts List .................................17

Safety Label

Safety Label ...............................................18

Warranty

Warranty ....................................................19

Optional Equipment

Temperature Meter.......................................20

Index

Index.........................................................22

Travis Industries 93508091 220602

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Specifications 5

Features:

•Maximum Log Length of 24"

•Large firebox capacity - 3.7 cu. ft.

•Long burn time - from 8 to 10 Hours

•Large glass doors for maximum visibility

•Firebrick lining for firebox protection

•388 CFM blower for convection heat and outside combustion air

•Thermostat for automatic control of the blower

Heating Specifications

Approximate Heating Capacity

(

Will vary with the home's floor plan, insulation, and outside

temperature.)

up to 2,500 Square Feet

Maximum Burning Time Up to 10 Hours BTU Output per Hour (Cord Wood Method) 10,300 to 66,000

Electrical Specifications:

The blower on "HIGH" draws 1.1 Amps on 120 Volts A.C. (approximately 130 watts).

Packing List

Shipped with the Fireplace:

•Installation Manual

•Grate

•Baffle

•Blower Assembly

•Ember Strip

•Log Retainer (includes allen wrench & instructions)

•Flex Duct w/ start collar – 3' Length, 6" Dia (For Blower)

•Two 12' Flex Ducts, 6" Diameter (For Cooling Vents)

•Two Vent Hoods (For Cooling Vents)

•Two Vent Hood Storm Collars (For Cooling Vents)

Shipped with the Faceplate:

•Faceplate (two switch plate screws are attached)

•Switch Plate (includes blower rheostat)

•10 Faceplate Screws

Shipped with the Door(s):

•Owner's Manual

•Installation Hardware Pack

•Pair of Gloves

•Efficiency and Registration Cards

•Touch-up Paint

EPA Compliance:

This heater meets EPA Phase II requirements (2.3 grams per hour)

Travis Industries 93508091 220602

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6 Operation

Safety Notice:

• If this appliance is not properly ins tall ed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restricti ons and installati on inspection requirements in your area.

• Read and follow all of the warnings on pages 2 and 3 of this manual.

Before Your First Fire

Clean Any Gold Surfaces

If you have an optional gold face, clean the surface prior to starting the fireplace. Any marks left on the gold may become etched-in by the heat of the fireplace. Use denatured alcohol and a soft cloth to clean.

Verify the Installation

Denatured

Alcohol

Soft Cloth

Before starting the fireplace, verify that the fireplace is properly installed and all of the requirements in the 36 Elite-ZC Installation Manual have been followed.

Keep all flammables 36" away from the front of the fireplace (drapes, furniture, clothing, etc.). Do not use a fireplace insert or other products not specified for use in this fireplace.

Curing the Paint

This heater uses a heat-activated paint that will emit some fumes while starting the first fire. Open doors and windows to the room to vent these fumes. This typically lasts two to four hours. You may also notice oil burning off of the interior of the heater. This rust-stopping agent will soon dissipate.

Door Gasket – The door gasket might adhere to the paint on the front of the fireplace. Leave the door slightly ajar for the first

fire and be careful when opening the door after the first fire.

2 to 4 hours

Over-Firing the Fireplace (Over-Firing may void your warranty)

This fireplace was designed to operate at a high temperature. But due to differences in vent configuration, fuel, and draft, this appliance can be operated at an excessive temperature. If the area behind the faceplate or other area starts to glow red, you are over-firing the fireplace (this may damage the optional gold surface, internal components, and void the warranty). Do not burn excessively large fires for a long time. Shut the air control down and allow the fireplace to cool if you detect over-firing.

Operating the Fireplace During a Power Outage

This fireplace includes a blower to dissipate heat from the firebox. During power outages build small to medium-sized fires to prevent the fireplace from over-firing (especially if you have a gold face).

Acid Wash

Some installations utilize a masonry facing or hearth. This masonry is often cleaned with muriatic acid. This acid may damage gold finish once the fireplace reaches temperature. Verify with your mason that all masonry is fully neutralized using ammonia water or other alkaline.

Travis Industries 407202 93508091

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Opening the Door(s)

AAAA

Operation 7

ingle

Door

Twist the handle counterclockwise.

Swing the door open.

Pull the By-Pass Control all the way out (use gloves or other tool if hot).

This helps prevent smoke from spilling into the room.

Door Frame

Heat Shield

Double

Doors

Door Latch

Pull the By-Pass Control all the way out (use gloves or other tool if hot).

Twist the left handle counterclockwise.

This helps prevent smoke from spilling into the room.

Slowly open both doors simutaneously.

Door Latch

Closing the Door

Make sure the handle is rotated up to prevent the door latch from striking the face. This will prevent damage to the face.

Closing the Door

Close both doors simutaneously.

Make sure the door latch fits between the heat shield and door frame of the left door.

Warning: When closing the doors, make sure the door latch does not strike the front of the left side

door. This will damage the finish on the doors.

Opening the Doors while the Fireplace is Hot

Warning: Open the by-pass prior to opening the doors. This

will help prevent smoke from entering the room. Also, open the doors slowly, to allow airflow inside the firebox to stabilize.

Warning: The door handles becomes hot during operation -

use gloves if necessary.

Travis Industries 93508091 220602

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8 Operation

Location of Controls

By-Pass

Control

When hot, use gloves to adjust the controls.

AAA AAA AAA

Air

Control

Starting a Fire

Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "teepee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire starting.

• Make sure the by-pass is open while starting a fire (leave it open for the first 15 minutes).

AAA

Summer Fan

Switch (optional)

Blower Speed

Control

Make sure the By-Pass is all the way out.

• Make sure the air control is open (all the way to the left). If additional air is needed, open the doors 1/4" during the first five minutes of start-up.

• If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the grate and light it. This should start the chimney drafting (this eliminates "cold air blockage").

• Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up" a fire in this fireplace. Keep all such liquids well away from the fireplace while it is

in use.

• If using a firestarter, use only products specifically designed for fireplaces - follow the manufacturer's instructions carefully.

• Use plenty of kindling to ensure the fireplace reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the fire.

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Operation 9

AAA

Maintaining Catalytic Burn-Off

This fireplace uses a catalytic combustor to increase heat transfer to the room and reduce emissions.

The catalytic combustor takes dirty smoke and turns it into extra heat and cleaner emissions.

NOTE: If the combustor is engaged (bypass closed) when the fireplace is still cool, it will not work, leading to dirty smoke, no extra heat, and a dirtier combustor.

Warning: The bypass control becomes hot during operation - use gloves or a tool to prevent burns. Follow the directions below to utilize the combustor to its fullest potential.

• Keep the by-pass open (pulled out) until the fireplace becomes hot (approximately 15 to 30 minutes).

• Close the by-pass (push in) when the fireplace is hot.

• Keep the by-pass closed (pushed in) while the fireplace is operating, except when re-loading. Hint: The combustor can be viewed through the glass from below. You will notice the

combustor glowing red when the combustor is working effectively.

With the by-pass open (pulled out), the smoke passes through the by-pass and does not go through the combustor.

With the by-pass closed (pushed in), the smoke passes through the combustor.

By-Pass Plate

Smoke

oke

By-Pass Control

oke

Chimney

Combustor

oke

Smoke

oke

Smoke

• An optional combustor temperature probe is available from your dealer. It allows you to monitor the combustor temperature, which light off if the temperature is above 600° F.

Travis Industries 93508091 220602

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10 Operation

AAAAAA

Adjusting the Burn Rate

Use the air control slider to control the burn rate of the fireplace. See the illustration below for details.

Use the air control to change the burn rate.

Warning: The air control becomes hot during operation - use gloves or a tool to prevent burns. Hint: The air control may take several minutes to influence the burn rate. When making

adjustments, you may wish to let the fireplace burn for 10 minutes to gauge performance.

Hint: The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower

down).

Air Control

Low Burn High Burn

Blower Operation

The blower will turn on once the fireplace is up to temperature. This is typically 15 to 30 minutes after starting the fire. Follow the directions below to alter the blower speed.

Blower Speed

High

A A

Low

A A

Note: The blower will shut off when the doors are opened.

Optional Summer Fan Switch

The optional summer fan switch allows the blower to be turned on even if the fireplace is cool. This allows the blower to circulate air into the home during summer months.

Summer

Fan Switch

Off

AA AA

Switch (optional)

Blower Speed

Summer Fan

Control

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Operation 11

Re-Loading the Fireplace

Follow the directions below to minimize smoke spillage while re-loading the fireplace.

1 Pull the by-pass out all the way (use a glove or tool). 2 Move the air control to high (all the way left). 3 Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully. 4 Load wood onto the fire (on top of the grate).

Overnight Burn

This fireplace is large enough to accommodate overnight, 10 to 12 hour burns. Follow the steps below to achieve an overnight burn.

1 Get the fireplace hot by opening the air control (all the way left) and letting the fireplace burn on high

for 15 minutes.

2 Load as much wood as possible. Use large pieces if possible. 3 Let the fireplace burn on high for 15 minutes to keep the fireplace hot, then turn the air control to low. 4 In the morning the fireplace should still be hot, with embers in the coal bed. Stir the coals and load

small pieces of wood to re-ignite the fire, if desired.

Note: Differences if chimney height and draft may lower overall burn times.

Normal Operating Sounds

Blower Air Dependent upon blower placement, you may hear a slight "whirring" sound coming from the blower. Turning the blower down may reduce the sound.

Firebox Body You may notice some "clicks" and "creaks" coming from inside the fireplace. This is most noticeable when the fireplace is warming up to temperature and cooling down.

Hints for Burning

• Get the appliance hot before adjusting to low burn

• Use smaller pieces of wood during start-up and high burns to increase temperature

• Use larger pieces of wood for overnight or sustained burns

• Stack the wood tightly together to establish a longer burn

• Leave a bed of ashes (1/2" deep) to allow for longer burns

• Be considerate of neighbors & the environment: burn dry wood only

• Burn small, intense fires instead of large, slow burning fires when possible

• Learn your appliance's operating characteristics to obtain optimum performance

Travis Industries 93508091 220602

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12 Operation

Selecting Wood

Dry Wood is Key

Wet Wood

Leads To

Dry Wood

Leads To

Dry wood burns hot, emits less smoke and creates less creosote.

Less Heat

More Smoke and Creostoe

Leads To

More Heat

Less Smoke and Creostoe

Leads To

Testing Wood Moisture

Wood cut, split and stored in a dry area will be fully dry within a year. This insures dry wood. If purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear "knock" and not a "thud".

Why Dry Wood is Key

Wet wood, when burned, must release water stored within the wood. This cools the fire, creates creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry wood is crucial to good performance.

Wood Cutting and Storage

Cut wood to length and chop into quarters.

Store the wood off the ground in a covered area. Allow for airflow around the wood to dry the wood.

Air Flow

Don't Burn Treated Wood, Wax Logs, Coal, Garbage, Etc.

This fireplace has a catalytic combustor (see page 9) designed specifically to work with emissions from cord wood. Other fuels may clog or contaminate the combustor, leading to a drastic loss in heat output, increased emissions, and damage to the combustor.

In addition, fuel other than cord wood may burn excessively hot, leading to a serious fire hazard.

Travis Industries 93508091 220602

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Operation 13

Troubleshooting

Problem Possible Cause Smoke Enters Room

During Start-Up

Kindling Does Not Start Fire Smolders

Smoke Enters Room While Re-Loading

• Cold Air Blockage - burn a piece of newspaper to establish a draft.

• By-pass is Closed - Open the by-pass by pulling the ring above the door all the way out.

• Close the doors - if the flame is not getting enough air, first make sure the air control is open (all the way left). If additional air is needed, a small crack in the door is all that is needed.

• Cold Air Blockage - burn a piece of newspaper to establish a draft.

• Not enough starter paper - use additional newspaper if necessary.

• By-pass is Closed - Open the by-pass by pulling the ring above the door all the way out.

• Not enough air - first make sure the air control is open (all the way left). If additional air is needed, a small crack in the door is all that is needed.

• By-Pass is Closed - Open the by-pass (the ring above the doors) using gloves or a tool before opening the door.

• Insufficient Draft - Chimney height and outside conditions can negatively affect draft. In these cases a small amount of smoke may enter the home. Adding more pipe or a draft-inducing cap may help.

Fireplace Does Not Burn Hot Enough

Blower Does Not Run

Faceplate is Cold

Fireplace Does Not Burn Overnight

• Wood is Wet - see the section "Selecting Wood" on page 12 for details on wood.

• Insufficient Draft - Chimney height and outside conditions can negatively affect draft. In these cases the fire may burn slowly. Adding more pipe or a draftinducing cap may help.

• Air Control is Not Wide Open - Make sure the air control is all the way to the left. Slide the control back and forth rapidly to insure the control is not stuck.

• Fireplace is Not Up to Temperature - This is normal. The blower will come on when the fireplace is hot usually 15 to 30 minutes.

• Electricity is Cut to the Blower - Check the household breaker or fuse to make sure it is operable.

• This is Normal - The air leading into the firebox comes from the exterior. In some cases this air comes into the firebox and exits up the chimney. This will not damage the fireplace nor cool the home much.

• The doors are not sealing - See the section "Check the Door Seal, Adjust if Necessary" on page 16 for details.

Travis Industries 93508091 220602

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14 Maintenance

Daily Maintenance (while fireplace is in use)

Check Ash, Remove if Necessary

Ash can build up inside the firebox without affecting performance. Generally, remove ash once it has built up over 1" (or more often if desired). Follow the directions below to remove ash.

1 Let the fireplace cool completely (at least two hours after the last coal has extinguished). 2 Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching. 3 Open the doors. Remove the grate and place it on the protector. 4 Scoop the ash into an air-tight, metal container. Place a lid over the container and take outside. Store

the container away from the structure to ensure the ashes are entirely cold. Then dispose the ashes.

ASHES

Warning: Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped

in back yards, or stored in garages, are recipes for disaster.

Note: Wood-burning fireplaces are inherently dirty. During cleaning have a vacuum ready to

catch spilled ash (make sure ash is entirely extinguished).

Note: There are vacuum cleaners specifically made to remove ash (even if the ash is warm).

Contact your Fireplace Xtrordinair dealer for details.

Clean any Gold Surfaces if Necessary

With the fireplace cool, clean any gold surfaces. Any marks left on the gold may become etched-in by the heat of the fireplace. Use denatured alcohol and a soft cloth to clean.

Denatured

Alcohol

Soft Cloth

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Maintenance 15

Twice Yearly Maintenance

Check Firebrick, Baffle

With the fireplace completely cool, remove ash from the firebox (see the instructions on the previous page) and check the firebrick and baffle.

The baffle should be intact - some warping and flaking is not uncommon. It rests on three tabs at the rear of the firebox and should be pushed all the way back. NOTE: the bend should go upwards.

Make sure the firebrick is intact.

Serial Number Label

Door Switch (turns blower off when doors are opened)

Clean the Combustor

With the fireplace completely cool (at least two hours after the last coal has extinguished), use a vacuum cleaner to draw all ash from the catalytic combustor (see the illustration below).

The catalytic combustor is located above the firebox. It can be seen by looking from below with the doors open.

To clean the combustor, use a vacuum cleaner to suck out ash and other deposits inside the square holes of the combustor. The brush attachment is especially effective in removing ash.

WARNING: The combustor becomes extremely hot during operation. Wait at least two hours after the last coal has extinguished before cleaning.

Clean the Blower Filter

The remote blower has a removable cover to allow for cleaning of the filter. This filter can be removed and washed to clean dust and debris. See the directions to the right to remove the filter.

Blower Housing

Filter Screen Filter

Intake Grill

Remove the four screws that go into these holes.

1/4" Nutdriver

Shake the filter to remove any dirt that may have accumulated.

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16 Maintenance

Check Door Seal, Adjust if Necessary

The door latch and door gasket work in conjunction to seal the firebox. If the doors do not seal, air will leak into the firebox and cause the fire to burn too fast. This reduces the ability to burn the fireplace overnight or precisely adjust the burn rate. Follow the directions below to check the door gasket.

Check the door gasket. It should adhere to the door and be intact (check both doors). The gasket follows the perimter of the door along the outside edge (the inside edge does not have gasket).

Follow the directions below to check the door latch.

When closing the doors, the handle should pull the doors in and dreate a snug fit. If it doesn’t check the following two items.

Door Latch Adjustment

Latch

Outer Washer(s)

Inner Washer(s)

Inner Nut

Door Latch Rod

Door Latch Rod Adjustment

If the door latch rod does not keep the bottom of the doors snug against the firebox, bend the rod in slightly to create a tighter fit.

Latch Shaft

Outer Nut

9/16" Wrench

Use wood stove gasket cement to re-adhere loose gasket.

Severely frayed or thread-bare gasket should be replaced.

If the door latch is

Doo

loose, move one of

the washers from the inner side of the latch shaft to the outer side. For finer adjustments, tighten the outer nut against the inner nut to create a precise fit.

Door Handle

Glass Inspection & Removal

If the glass is cracked or broken, it must be replaced. The glass & gasket should seal against the door. See the illustration below for glass removal. When re-installing the glass, gently press the rope gasket in place (use a putty knife).

WARNING:

The top of the glass comes close to the face of the fireplace. The glass must be all the way down to prevent is from striking the fireplace when the door is closed.

The rope gasket pins the glass in place. Remove it to access the glass.

Cross-Section of

Door & Glass

Glass

Door

Frame

The glass slides up and out of the door frame.

1/2” Dia. Rope Gasket

Channel Gasket

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Maintenance 17

Check Chimney for Creosote Build-Up

Remove the chimney cap and carefully inspect for creosote build-up over the entire length of chimney. If creosote build-up is over 1/4", the chimney must be thoroughly cleaned. Failure to clean the chimney may lead to a fire.

Hint: Chimney cleaning is a very dirty, complicated, and dangerous task. We strongly

recommend you have a professional chimney sweep conduct this service.

Warning: Chimney fires are created by excessive creosote build-up. To prevent this dangerous

situation, have your chimney inspected twice per year minimum.

Replacement Parts List

Title Part #

Air Control Slider Bar, FPX 36 Elite 91001600 Baffle Plate, Firebox Back, FPX 36 Elite 98500721 Baffle, Rear, Catalytic, FPX 36 Elite 91001602 Brick, Box of 8 Bricks 99900102 Brick, (Cut) 3.2 x 9 251-00040 Brick, (Angle Cut) 4.5 x .97 x 2.95 251-00041 Brick, (Angle Cut) 4.5 x 2.95 x 4.9 251-00042 Bypass Assembly and Catalytic Holder, FPX 36 Elite 91001601 Bypass Pull Ring, Cast Steel 98900336 Bypass Rod Assembly, FPX 36 Elite 91001604 Bypass Slider, FPX 36 Elite 91001603 Catalytic Combustor, FPX 36 Elite and 44 Elite 98500761 Catalytic Combustor Gasket, FPX, 36 Elite 91001612 Catalytic Temperature Meter, FPX Woodburning Fireplaces 98500763 Door Gasket, FPX Wood Fireplace 98500717 Door Handle, Black Phenolic, FPX , (One Handle) 91001605 Door Hinge Replacement Kit, FPX 44 & 36 Fireplaces 98500714 Door Latch Assembly, Right Side of Double Door, FPX 36A & 36 Elite 98500712 Door, Single, Black, Complete Assembly, FPX 36 Elite 98500458 Door, Single, Gold, Complete Assembly, FPX 36 Elite 98500457 Electrical Wiring Harness, FPX Wood, Thermodisc in Firebox Wall 98500757 Fan, Convection, FPX, Without Mounting Box 98500780 Fan, FPX Convection, Complete Assembly with Mounting Box & Grill 98500785 Fan Switch, FPX, Auto Door Shut-off 98500759 Filter Replacement for FPX Fan 98500788 Glass, Double Door, Clear (One side), FPX 36A & 36 Elite 98500730 Glass, Etched Floral Design, Double Door, FPX 36A & 36 Elite 98500751 Glass Gasket for FPX 36A & 36 Elite Doors 98500731 Glass Gasket, Lopi, Wood & Pellet Stoves 99900405 Glass, Single Door, Clear, FPX 36 Elite 98500745 Grate, Firewood, FPX Wood Burning Fireplaces 98500738 Knob, Fan Control, Solid Brass 98500782 Log Retainer, FPX Woodburning Fireplaces. 98500739 Rheostat Fan Control with Black Plate 98500786 Rheostat Fan Control, with Gold Plate 98500784 Rheostat, Fan, FPX & Pellet, No Off Position 98500787 Snap DIsc, FPX Convection Blower (Firebox Side Location) with Plate 91001634 Snap Disc Gasket, FPX, for Firebox Mounted Fan Snap Disc 91001635 Summer Switch Option, Black, For FPX Convection Fan 98500601 Summer Switch Option, Gold, For FPX Convection Fan 98500600 Template, Installation, Arched for FPX 36 A & 36 Elite 98500690 Windshield for FPX Blower 98500778

Travis Industries 406420 93508091

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18 Safety Label

Fireplace Xtrordinair

LISTED FACTORY BUILT FIREPLACE MODEL NO. 36 ELITE

TESTED TO: UL-127 REPORT NO. 028-F-60-4

WARNING: • Operate with feed doors closed. Open to feed fire only. • For use with solid fuel only.

U.S. ENVIRONMENTAL PROTECTION AGENCY

Certified to comply with July, 1990 particulate emission standards.

This wood heater contains a catalytic combustor which needs periodic inspection and replacement for proper operation. Consult the owner’s manual for further information. It is against the law to operate this wood heater in a manner inconsistent with operating instructions in the owner’s manual or if the catalytic element is deactivated or removed.

Do not use a fireplace insert or other products not specified for use with this product. This fireplace has not been tested with an unvented gas log set. To reduce risk of fire or injury,

unvented gas log set into fireplace.

DO NOT REMOVE THIS LABEL

do not install an

SERIAL NO.

MANUFACTURE DATE:

2005 Jan. Apr. Jul. Oct. 2006 Feb. May Aug. Nov. 2007 Mar.

Manufactured by:

TRAVIS INDUSTRIES, INC.

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

Jun. Sep. Dec.

0260 (IGN)

Travis Industries 93508091 220602

Page 21

Limited 7 Year Warranty 19

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:

Years 1 & 2 - COVERAGE: PARTS & LABOR

Air Control Assembly

Slider Plate, Linkage

Blower Assembly

Blower, Wire Harness, Snap Disk

Ceramic Glass

Glass (breakage from thermal shock)

Catalytic Combustor

Catalytic Combustor (see “Conditions and Exclusions” # 10)

Damper Assembly

Damper Plate, Linkage

Exclusions: Paint, Gasketing

Years 3 Through 5 - COVERAGE: PARTS & LABOR

Air Control Assembly

Slider Plate, Linkage

Catalytic Combustor

Coverage for thermal crumbling and disintegration only.

Exclusions: Paint, Gasketing, Blower Assembly, Glass, Firebrick, Gold Plating, Log Grate, Accessories, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY

Air Control Assembly

Slider Plate, Linkage

Exclusions: Paint, Gasketing, Blower Assembly, Glass, Firebrick, Gold Plating, Log Grate, Accessories, Catalytic Combustor, Re-Installation

Allowance, One-Way Freight Allowance, Labor

Door Assembly

Door, Latch Assembly, Glass Retainers

Face Assembly

Faceplate, Fasteners

Firebox Assembly

Firebox, Combustor Support, Baffle, Air Channels

Firebrick

Breakage from thermal shock

Gold Plating

Face & Door (see “Conditions and Exclusions” # 9)

Damper Assembly

Damper Plate, Linkage

Door Assembly

Door, Latch Assembly, Glass Retainers

Face Assembly

Faceplate, Fasteners

Damper Assembly

Damper Plate, Linkage

Door Assembly

Door, Latch Assembly, Glass Retainers

Log Grate

Removable Log Grate

Accessories

Andiron, Summer Fan Switch

Re-Installation Allowance

In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (pre-authorization required)

One-Way Freight Allowance

One-way freight allowance on pre-authorized repair done at factory is covered.

Firebox Assembly

Firebox, Combustor Support, Baffle, Air Channels

One-Way Freight Allowance

One-way freight allowance on pre-authorized repair done at factory is covered.

Face Assembly

Faceplate, Fasteners

Firebox Assembly

Firebox, Combustor Support, Baffle, Air Channels

CONDITIONS & EXCLUSIONS

1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.

2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.

3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. Over-firing (operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty.

4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.

5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.

6. This Warranty is void if:

a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper

7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the

8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked firebrick, etc. Also excluded is

9. Damage to gold surfaces caused by fingerprints, scratches, melted items, or other external sources left on the gold from the use of cleaners other than denatured alcohol is not covered in

10. Damage to the catalytic combustor due to mishandling, removal, cleaning, or other handling is not covered. Degradation of the combustor due to burning of anything other than natural cord

11. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not

12. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of

13. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of this 7 year warranty.

14. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this

15. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no

16. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.

17. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

18. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly

chimney/venting installation. manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God. damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which the unit is configured (use cord wood only). this warranty. Damage to the gold surfaces from over-firing (operation where the steel may glow red) is not covered in this warranty. wood is not covered. Burning of trash, garbage, artificial or paper logs, gift wrappings, coal, lighter fluids, chemical starters, treated or painted wood, driftwood or chemical cleaners will void

the combustor warranty. These items contain chemicals that may cause the combustor to become deactivated. covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply. TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

warranty. liability for such warranties or representations.

disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:

1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.

2. Travis Industries has the option of either repairing or replacing the defective component.

3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.

4. Check with your dealer in advance for any costs to you when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can vary from store to store.

Travis Industries 407309 93508091

Page 22

20 Optional Equipment

Temperature Meter

The temperature meter displays the temperature of the combustor, allowing the operator to monitor combustor light-off. To obtain a suitable temperature meter, contact the manufacturer listed below:

Condar Company P.O. Box 250 108 Mill Spring Road Columbus, NC 28722-0250 (828) 894-8383 Model: 9-88

1 Before installing the faceplate, route the thermocouple wire to the catalytic combustor (see the

illustration below). With the wire in place, the faceplate can be installed.

Remove this screw and pass the

soldered end of the included thermocouple wire through the hole. NOTE: if the hole is not present, drill a 1/8" diameter hole (drill frominside the firebox).

5/16" Nutdriver

Run the wire through this

notch NOTE: if the notch is not present, file a notch in the arched piece of metal)

Attach the molex connector from the wire to the

quick-connect on the temp meter. Route the wire so it exits below the faceplate.

Insert the soldered end of the wire into the

catalytic combustor approximately 1/2"

Route the wire along the outside of the

firebox assembly, behind the location where the face attaches (either side). Tuck excess wire to the side so it does not contact the firebox.

NOTE: If the connector is not present, connect the wires to the two posts on the back of the temp meter. The yellow inner wire goes to the positive (+) pole.

Temp Meter

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Optional Equipment 21

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Page 24

22 Index

Acid Wash...................................................6

Adjusting the Burn Rate ...............................10

Air Control (see 'Burn Rate')..........................1 0

Amps ..........................................................5

Ash (Disposal).............................................14

Baffle..........................................................1 5

Before Your First Fire...................................6

Blower (Cleaning)........................................15

Blower Operation......................................... 1 0

BTU Output................................................. 5

Burn Rate....................................................1 0

Burn Time...................................................5

By-Pass Control...........................................8

Catalytic Combustor (Cleaning).....................15

Catalytic Combustor (Operation)...................9

Catalytic Combustor (Replacement Info)........17

Check Ash, Remove if Necessary.................14

Check Chimney for Creosote Build-Up..........1 6

Check Door Seal, Adjust if Necessary............1 6

Check Firebrick, Baffle.................................15

Chimney (inspection) ...................................1 6

Clean any Gold Surfaces if Necessary............1 4

Clean Combustor......................................... 15

Clean the Blower Filter.................................15

Combustor (Cleaning)..................................1 5

Combustor (Operation)................................ 9

Combustor (Replacement Information)..........1 7

Curing the Paint........................................... 6

Daily Maintenance (while fireplace is in use)...14

Don't Burn Treated Wood, Wax Logs, Etc......1 2

Door Gasket................................................16

Door Latch..................................................16

Dry Wood is Key..........................................12

Electrical Specifications................................5

EPA Compliance.........................................5

Features.....................................................5

Firebrick......................................................1 5

Fumes (after break-in period)........................1 3

Fumes (first fire)...........................................6

Gold Surfaces (cleaning)..............................14

Heating Specifications.................................5

Hints for Burning.......................................... 11

Important Information.............................1

Index....................................................2 2

Introduction........................................... 1

Kindling................................................8

Listing Label.......................................... 1 8

Location of Controls............................... 8

Log Length...........................................5

Maintaining Catalytic Burn-Off.................9

Normal Operating Sounds......................1 1

Opening the Doors ................................ 7

Opening the Doors while Fireplace is Hot 7

Optional Equipment............................... 20

Optional Summer Fan Switch..................1 0

Over-Firing the Fireplace........................6

Overnight Burn...................................... 11

Packing List...........................................5

Parts List...............................................1 7

Problems..............................................13

Re-Loading the Fireplace....................... 11

Replacement Parts List..........................17

Safety Label.......................................... 18

Safety Notice......................................... 6

Safety Precautions................................2 & 3

Selecting Wood..................................... 12

Starting a Fire ........................................8

Table of Contents ..................................4

Temperature Meter (Installation)..............2 0

Temperature Meter (Operation)..............9

Testing Wood Moisture ..........................12

Troubleshooting.................................... 1 3

Twice Yearly Maintenance ......................15

Verify the Installation..............................6

Warnings...............................................2 & 3

Warranty................................................19

Watts ....................................................5

Why Dry Wood is Key.............................12

Wiring...................................................21

Wood.................................................... 12

Wood Cutting and Storage..................... 12

Travis Industries 93508091 220602