FireplaceXtrordinair 36 DV EFIII User Manual

• Built-In Direct Vent Fireplace

• Natural Gas or Propane

Featuring the

Burner

Tested and Listed by

Omni-Test Laboratories, Inc.

Beaver ton, Oregon

R eport # 028- S-20b-1

ANSI Z 21.88, CSA 2. 33 MR 8,

CAN/ CGA 2.17-M91

• Residential or Mobile Home

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause

injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- Installation m us t be perf or m ed by a qualified installer, s er v ic e agenc y or the gas supplier

IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

36 DV EFIII Owner’s Manual

Installer: After installation give this manual to the home-owner and

explain operation of this fireplace.

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

2 Introduction

Introduction

We welcome you as a new owner of a Fireplace Xtrordinair gas fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions that will make the operation and maintenance of your new fireplace an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater.

Important Information

No other Fireplace Xtrordinair gas fireplace has the same serial number as yours. The serial number is below and to the left of the gas control valve.

This serial number will be needed in case you require service of any type.

Model: 36 DV EFIII Serial Number: Purchase Date: Purchased From:

Mail your Warranty Card Today, and Save Your Bill of Sale.

To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us.

We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.

Travis Industries 4040708 100-01160

Table of Contents 3

Introduction

Introduction & Important Information................2

Safety Precautions

Safety Precautions......................................4

Features & Specifications

Features ....................................................6

Installation Options ......................................6

Heating Specifications ..................................6

Dimensions.................................................6

Installation

Installation Warning......................................7

Packing List................................................7

Additional Items Required for Installation..........7

Installation Overview ....................................7

Fireplace Placement Requirements..................8

Minimum Framing Dimensions ....................8

Clearances ............................................8

Corner Installations .................................9

Raised Fireplaces....................................9

Hearth Requirements....................................10

Facing Requirements....................................11

Facing Over 1" Thick.....................................11

Facing Detail...............................................12

Face Dimensions .........................................13

Rectangular Faces.......................................14

Facing and Hearth Examples..........................14

Mantel Requirements....................................16

Vent Requirements.......................................17

Altitude Considerations ............................17

Clearances ............................................17

Use of 8” Dia. Pipe...................................17

Part Numbers for 6-5/8" Dia. Pipe................17

Vent Installation......................................18

Approved Vent Configurations........................19

Restrictor Position...................................19

Elbows..................................................19

Measuring Vent Lengths...........................19

Vertical Term. 0,2 or 4 45° Offsets (6-5/8")....20

Hor. Terminations with 6-5/8" Dia. Vent ........21

Vert. Term. with 2 or 3 Elbows (6-5/8" Dia.)....22

Horizontal Terminations with 8” Dia. Vent......23

Vent Termination Requirements ......................24

Gas Line Requirements.................................25

Fuel......................................................25

Gas Line Connection................................25

Gas Inlet Pressure ..................................25

Electrical Connection....................................26

Finalizing the Installation

1 Glass Frame Removal (& installation).............27

2 Log & Coal Installation................................29

3 Leak Test.................................................31

4 Replace the Glass .....................................31

5 Faceplate Installation .................................31

6 Pilot Adjustment (if necessary).....................31

7 Air Shutter Adjustment (if necessary)............31

8 Check Flame.............................................32

9 Explain Operation to Home-Owner.................32

Operation

Before You Begin.........................................33

Location of Controls .....................................33

Starting The Pilot .........................................34

Starting the Fireplace for the First Time.............35

Turning the Fireplace On and Off.....................35

Adjusting the Flame Height.............................35

Adjusting the Blower Speed............................36

Normal Operating Sounds..............................36

Normal Operating Odors................................36

Maintenance

Yearly Service Procedure..............................37

Troubleshooting Table...................................38

How this Fireplace Works...............................39

What Turns the Main Burners On and Off......39

What Prevents Gas Buildup.......................39

Wiring Diagram ............................................40

Replacement Parts List.................................40

Safety Label

Safety (Listing) Label....................................41

Warranty

Warranty....................................................42

Optional Equipment

LP Conversion Kit ........................................43

Power Heat Duct..........................................46

Index

Index.........................................................52

Travis Industries 4040708 100-01160

4 Safety Precautions

• IF YOU SMELL GAS:

* Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire

department

• This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

Look for this label:

For LPG only | Pout 11” W.C.

If the label is present, the heater is equipped for LP (propane). If the label is absent, the heater is equipped for NG (natural gas).

• Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.

• It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.

• This heater is either approved for natural gas (NG) or for propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

• If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.

• Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your

heater and what to expect.

• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

Gas

• Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

Travis Industries 4040708 100-01160

Safety Precautions 5

• Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.

• The viewing glass should be opened only for lighting the pilot or conducting service.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

• Operate the heater according to the instructions included in this manual.

• If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service.

• Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater.

• Never remove, replace, modify or substitute any part of the heater unless

instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.

• Allow the heater to cool before carrying out any maintenance or cleaning.

• The pilot flame must contact the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to "OFF" and call your dealer.

• This unit is not for use with solid fuel

• Do not place anything inside the firebox (except the included fiber logs).

• If the fiber logs become damaged, replace with Travis Industries log set.

• Do not touch the hot surfaces of the heater. Educate all children of the danger of a hightemperature heater. Young children should be supervised when they are in the same room as the heater.

• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

This Manual

36"

• Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

• Keep all furniture or other combustible items at least 36" away from the front of the fireplace (this includes drapes or doors that may swing within 36" of the front of the fireplace).

• Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

Travis Industries 4040708 100-01160

6 Features and Specifications

Features:

- Works During Power Outages (millivolt system)

- High Efficiency

- Optional Thermostat or Remote Control

- Realistic "Wood Fire" Look

- Quiet Blower for Effective Heat Distribution

- Convenient Operating Controls

- Variable-Rate Heat Output

Installation Options:

- Residential or Mobile Home

- Straight or Corner Placement

- Flush or Recessed Face

- Raised or Floor Hearth

- Internal or External Chase

- Horizontal or Vertical Vent

- Power Heat Duct

- Low Maintenance

Heating Specifications:

Natural Gas Propane

Approximate Heating Capacity (in square feet)* 1,200 - 2,250 1200 - 2,250 Maximum BTU Input Per Hour 43,000 43,000 Minimum BTU Output on Low (with blowers on) 23,384 20,800 Efficiency** (with blowers on) Up to 79% Up to 80% AFUE (Annual Fuel Utilization Efficiency) 72 % 73 %

* Heating capacity will vary with floor plan, insulation, use of Power Heat Duct, and outside temperature. ** Efficiency rating is a product thermal efficiency rating determined under continuous operation

independent of installed system.

Vent has an external diameter of 6-5/8"

The electrical connection is

made in the lower right rea

3-1/4"

46-1/4"

25-3/4"*

7-7/8"

7-7/8"*

corner.

Power Heat Vent

Hook-Up

1/2" Stand-offs

Nail Down Plate

(used to secure the

fireplace to the

floor)

40"

19-5/8"*

6-5/8"

1-7/8"

6-1/4"

6-3/4"

21-1/2"

26-3/4"

Gas Inlet (on both sides)

35-1/4"

43"*

* Includes the 1/2" clearance

3-3/4"

23"

Weight: 250 Lbs.

Travis Industries 4040708 100-01160

Installation (for qualified installers only) 7

Installation Warnings:

! Failure to follow all of the requirements may result in property damage, bodily

injury, or even death.

! This heater must be installed by a qualified installer who has gone through a

training program for the installation of direct vent gas appliances.

! This appliance must be installed in accordance with all local codes, if any; if not, in

U.S.A. follow ANSI Z223.1 and NFPA 54(88), in Canada follow B-149.

! In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas-Equipped Recreational Vehicles and Mobile Housing. This appliance may be installed in Manufactured Housing only after the home is site located.

! The 36DV is designed to operate on natural gas, or propane (LP).

All exhaust gases must be vented outside the structure of the living-area.

Combustion air is drawn from outside the living-area structure. ! Notify your insurance company before hooking up this fireplace. ! The requirements listed below are divided into sections. All requirements must be

met simultaneously. The order of installation is not rigid – the qualified installer

should follow the procedure best suited for the installation.

Packing List

• Propane Conversion Kit

• Log Set (Log Set, Coals, & Pins)

• Flex Tube with Pipe Adapter

• Glass Latch Tool (to un-latch glass frame)

• Arch Covers (for arched faces only)

Installation Overview

See the section "Vent Requirements"

See the section "Horizontal Termination Requirements"

See the section "Acceptable Vent Lengths"

Additional Items Required

• Faceplate (gold or black) - Includes attachment screws

• Direct Vent (Simpson Dura-Vent Ph. # 800 835-4429)

• Gas Line Equipment (shutoff valve, pipe, etc.)

• Electrical Equipment (min. 18 gauge, grounded line)

See "Power Heat Vent" in the optional equipment section.

4-1/2" Min.

Drywall

Insulation must not be placed within the 1/2" clearance to the side and back of the fireplace.

See the section

"Electrical Connection"

See the section "Minimum Framing Dimensions"

See the section "Gas Line Installation"

Nail Down Plate

See the section "Fireplace Placement Requirements"

Non-combustible facing (see the section "Facing Requirements")

See the section "Mantel Requirements"

See the section "Hearth Requirements"

Travis Industries 4040708 100-01160

8 Installation (for qualified installers only)

Fireplace Placement Requirements

Minimum Framing Dimensions

A 1/2" clearance is required along the sides and back of the fireplace. The 1/2" stand-offs on the sides

and 6-1/4" stand-offs on the top of the fireplace are designed to separate the fireplace from the

framing members. These stand-offs may contact the framing members but no material may be placed

between the stand-offs.

NOTE: if venting directly to the rear, make sure there is a min. 8-5/8" space centered behind the fireplace for the wall thimble. If a 90° elbow is used directly off of the fireplace, the thimble will be centered 51-1/4" above the base of the fireplace.

If using a remote control or thermostat, route the wire to a location near the gas line (include an extra 3' length for hookup).

46-1/2"

Gas line (3/8" M.P.T. or 1/2" F.P.T.) should be routed 6-5/8" behind the framing opening and 1-7/8" above the base of the fireplace (see "Gas Line Connection" for details).

19-5/8"

43-1/4"

Route the electrical line to a position at the right rear of the fireplace.

NOTE: If using the power heat vent, allow for the duct passage when framing the enclosure.

• Fireplace must be installed on a level surface capable of supporting the fireplace and vent

• Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)

• Due to the high temperature of the fireplace, it should be located out of traffic and away from furniture

and draperies.

• This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance

produces when determining a location.

Clearances

• When installed, walls in front of the fireplace must be a minimum 4-1/2" to the side of the faceplate.

• Fireplace must be placed so that no combustibles are within, or can swing within 36" of the front of the

fireplace (e.g. drapes, doors)

• Fireplace must be placed so the vents below and above the glass do not become blocked

Travis Industries 4040708 100-01160

Installation (for qualified installers only) 9

Corner Installations

A typical 45° installation uses the minimum framing dimensions shown in the illustration below (NOTE:

all clearances still apply).

14-1/2"

46-1/4"

12-3/4"

19-5/8"

11-1/4"

Fireplace (includes

1/2"

standoffs)

43"

65-1/2"

Raised Fireplaces

• The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace

(250 Lbs.) and vent.

• The fireplace may not be raised so as to place the ceiling within 24" of the top of the faceplate.

Raised fireplace

Hearth

Raised Platform

Raised fireplace with raised hearth.

Raised Platform

Raised Hearth

Nail the nail down plates to the floor (or raised platform)

Travis Industries 4040708 100-01160

10 Installation (for qualified installers only)

Hearth Requirements

Floor Mounted

Fireplaces

SIDE VIEW

The hearth must tuck

underneath this ledge.

Face

Tile, Marble, Brick, or other

Non-Combustible

3/8" Thick Tile

Fireplace

Min. 3/4”

Max. 15/16”

16” Min.

Hearth Requirement:

Min. 3/4” of non-combustible material (tile

with cement board, marble, etc.)

Raised

Fireplaces

When the base of the

fireplace is raised a

minimum of 3” off of the

floor surface, no hearth is

required.

36" Min. for arch face

38-1/4" Min. for

rectangular face

Cement Board

Decorative Trim

(may be combustible)

1/2" Cement Board

Base of Fireplace

Surface of Floor (carpet, etc.)

Make sure to accomodate the floor covering (carpet,

Fireplace Stand

linoleum, flooring, etc.) when determining the height of

the fireplace stand (i.e. the thicker the carpet, the taller

the fire

lace stand).

Travis Industries 4040708 100-01160

Installation (for qualified installers only) 11

Facing Requirements

NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it

does, it is considered a mantel and must meet the mantel requirements listed in this manual.

WARNING : Do not use adhesive to secure the cement board or facing. The high

Adhesive

temperatures of the fireplace may cause adhesives to emit odors. Use mastic or thin set (or other non-combustible, non-odorous adherent) to attach the facing to the cement board.

NOTE: Screws may be used to secure the cement board to the fireplace. Do not penetrate the fireplace more than 3/4”

The fireplace requires a concrete board (or other non-combustible) extending from the header to the floor and to the framing members on both sides. Do not use sheetrock, plywood or other combustible.

10" Min.

28-1/2" Rectangular face

30-3/8" Architectural face

30" Arch face

Base of

Fireplace

Facing Over 1" Thick

• Architectural faces require a

5/8" gap above the face for

face installation.

• If the facing material is over 1"

thick (e.g. brick, river rock),

install the facing around the

perimeter of the face. You

may wish to make a face

template (see the illustration

to the right). If using an arch

face, you may wish to order

the optional set-up face:

Arch Set-Up Face Part # 98500692

• For rectangular faces, use a

piece of plywood cut to the

dimensions shown on page

13 (add 1/8" to each

dimension).

• Artisan faces vary in size. Use

the face being installed to

create a template.

Arch Face

36" Arch face

38" Rectangular face

36-1/4" Architectural face

Header

Rectangular Face

The brick facing must meet the same requirements listed “Facing Requirements” above.

Note: if using a brick hearth, the fireplace will need to be raised to accommodate the 1” gap betwen the face and the base of the fireplace. For 2-1/2” thick brick this works out to approximately 1-5/8”.

Non-combustible Facing

4-1/2" Min. (both sides)

Mounting Holes

19-3/4”

16-3/8”

4-1/2”

7/8”

Center

Line

Face Template

Note: The brick tucks below the face template.

The face template should be 1/8” larger than the finished face. Attach the template to the fireplace using the face attachment screws. Then while building the face, use the template to support the face material and ensure the facing does not overlap the face.

Travis Industries 4040708 100-01160

12 Installation (for qualified installers only)

Facing Detail

NOTE:

The overlap is 1-1/2" along the top of the face.

Face

Glass

Access Door

Air Space

Do not tuck tile underneath the face on the bottom (there will be a 1/2" air space below the access door). You may do this on the sides and top, but not on the bottom.

Make sure these shaded areas are faced over when using the arched face. Rectangular faces do not require this area to be faced.

21-1/2"

1-3/8” Rectangular Faces 1/4" Arch Faces 3/8” Architectural Faces

1/2"

6-3/4"

3-3/4"

23"

26-3/4"

35-1/4"

• To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing directly

next to the fireplace. See the illustration below.

TOP VIEW

Fireplace

Faceplate

3/8" Tile

This 2x4 is recessed 3/8" to make a flush facing

1/2" Drywall

1/2" Concrete Board

Fireplace

1/2" Drywall

3/8" Tile

The tile overlaps the drywall for an overlap facingFaceplate

Travis Industries 4040708 100-01160

Installation (for qualified installers only) 13

Face Dimensions

Classic Arched (Gold, Black, or Artisan*)

29"

Radius = 35”

36”

* Artisan faces may vary slightly in size due to the forging process.

Modifying the Face Angle for Rectangular Faces

If using a rectangular face, adjust the face angles at the top corners of the glass (see the illustration

below).

Access Door

Remove these four

screws from the face angle.

Rectangular Bevel Face (Black or Gold)

27-1/2”

Phillips Screwdriver

Access Door

38”

Bend the face angle up and replace

the two screws on the upper section.

Architectural Faces (French Country, Arts & Crafts, Art Deco, or Neo-Classical)

29-3/8”

Access Door

36-1/4”

Front of Fireplace

Glass

Straighten the face angle.

Re-bend the face angle at the

inward location and re-attach the lower portion with one screw.

Travis Industries 4040708 100-01160

14 Installation (for qualified installers only)

Facing and Hearth Examples

Side View

Face

Fireplace

SUGGESTION:

If using a hearth, make your platform height a dimension that will accommodate the size tiles you are using and the 1" between the base of the fireplace and the bottom of the face.

3/8" Thick

1/2" Cement Board

Wood Sub Floor

Tile

2x4 and Plywood Platform

Base of Fireplace

Three-Dimensional View

Access Door

NOTE:

When fully installed, there will be a 1/2" air space below the access door on the face. Do not block this space (it is required for access door opening and air flow).

Note how the tile facing fits behind the face on the side and top and butts up to the face on the bottom.

Face

Side of Fireplace

1/2" Cement Board & 3/8" Tile (tucked behind the face)

Base of Fireplace

2x4 and Plywood Platform

Tile

Cement Board

Travis Industries 4040708 100-01160

Installation (for qualified installers only) 15

Facing and Hearth Examples (continued)

Side View

Face

1/2" Cement Board & 3/8" thick tile (tucked behind the face)

3/8" Thick

1/2" Cement Board

Wood Sub Floor

Three-Dimensional View

Face

Tile

36 DV Fireplace

Base of Fireplace

NOTE:

When hearth installation is correctly completed, there will be a 1/2" air space below the access door on the face. Do not block this air space (it is required for access door opening and proper air flow).

Access Door

1/2" Cement Board

WARNING:

Do not install cement board underneath the fireplace. To do so would leave a large gap underneath the finish faceplate sides.

3/8" Tile

Side of Fireplace

Base of Fireplace

There will be a 1/16" clearance between the finish face and the top of the tile on the hearth.

Note how the tile facing fits behind the face on the side and top.

Wood Sub Floor

Travis Industries 4040708 100-01160

16 Installation (for qualified installers only)

Mantel Requirements

• The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it

is considered a mantel and must meet the mantel requirements listed in this manual.

Combustible Mantels

Non-Combustible

Mantels

Max. Mantel Depth is 8”

30" Arch face

28-1/2" Rectangular face

30-3/8” Architectural face

24” Min. Arch Faces

22” Min. Rect. Faces

Combustible Mantel

Non-Combustible mantels must maintain a 12" clearance to the top of the face and be located below the header -or- maintain a 24" clearance.

Max. Mantel Depth is 8”

Min. 12"

Non-Combustible Mantel

Header

46-1/8"

30" Arch face 28-1/2" Rectangular face 30-3/8" Architectural face

Travis Industries 4040708 100-01160

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