FireplaceXtrordinair 36CF User Manual

36 CF ST/Pier

Gas Fireplace

Tested and Listed by

OMNI-Test Laboratories, Inc.

Portland, Oregon

Report # 028-F-87-5

ANSI Z21.88a-2007

• Built-In Direct Vent Fireplace

• Natural Gas or Propane

• Residential or Mobile Home

• Bedroom Approved

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

Installation Manual

Installer: After installation give this manual to the home-

owner and explain operation of this heater.

www.travisproducts.com

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

2 Introduction

Overview

This manual details the installation requirements for the 36 CF ST and Pier fireplace. For operating and maintenance instructions, refer to the 36 CF ST/Pier Owner's Manual (part # 100-01213).

Listing Details

This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report # 028-F-87-5. The listing label is attached to the appliance near the gas control valve. A copy is shown to the right.

ICBO Approval

This appliance was listed by OMNI-Test Laboratories - ICBO # TL130.

Massachusetts Approval

This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters

National Fireplace Institute

Figure 1

Table of Contents 3

Introduction

Overview.................................................................2

Listing Details..........................................................2

Safety Precautions

Safety Precautions...................................................4

Features and Specifications

Installation Options...................................................6

Specifications..........................................................6

Dimensions.............................................................6

Installation

Packing List.............................................................7

Additional Items Required..........................................7

Recommended Installation Procedure .........................7

Massachusetts Requirements ..................................... 8

Preparing the Fireplace Stand-offs .............................. 9

Fireplace Placement Requirements.............................10

Clearances...........................................................10

Raised Fireplaces .................................................10

Minimum Framing 36 CF ST (See Through) ...............11

Framing Dimensions – 36 CF Pier...........................12

Attaching Stand-Offs to Framing .............................13

Required Electrical Connection...................................14

Battery Pack / Learn Switch Installation .......................15

Steps for Installing the Battery Box and Learn Switch..16

Battery Installation ................................................16

Remote Synchronization............................................17

Gas Line Requirements.............................................18

Gas Line Connection .............................................18

Gas Inlet Pressure ................................................18

Installation (continued)

Vent Requirements .................................................. 19

Approved Vent...................................................... 19

Altitude Considerations..........................................19

Vent Clearances...................................................20

Vent Installation....................................................19

Approved Vent Configurations:

Exhaust Restrictor Adjustment................................ 21

Vent Location.......................................................21

Rear Vent, Horz. Term. (1 45° Elbow).......................22

Rear Vent, Horz. Term. (1 45°, 2 90° Elbows)............ 23

Rear Vent, Horz. Term. (1 45°, 4 90° Elbows)............ 24

Rear Vent, Vert. Term. (1 45°, 3 90° Elbows) ............25

Top Vent, Horz. Term. (1 45°, 1 90° Elbow) ............... 26

Top Vent, Horz. Term. (1 45°, 3 90° Elbows) ............. 27

Top Vent, Vert. Term. (1, 3, or 5 45° Elbows) ............28

Top Vent, Vert. Term. (1 45°, 2 90° Elbows)..............29

Termination Requirements......................................... 30

Hearth Requirements ............................................... 31

Hearth Requirements – Recessed Hearth ................32

Facing Requirements ............................................... 33

Non-Combustible Facing........................................34

Mantel Requirements................................................ 35

Finalizing the Installation

Steps for Finalizing the Installation ............................. 36

Air Shutter Adjustment.............................................. 37

Glass Frame Removal and Installation........................ 38

Log Set Installation .................................................. 39

LP Conversion Instructions ....................................... 43

Power Heat Duct Installation...................................... 47

Andiron Installation................................................... 47

Index

Index...................................................................... 48

4 Safety Precautions

Safety Warnings:

• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

• This unit must be installed by a qualified installer to prevent the possibility of an explosion.

• This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI

Z223.1 and NFPA 54(88).

• A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located.

• All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance.

• Notify your insurance company before hooking up this fireplace.

• The room heater should be inspected before use and at least annually by a qualified service person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

• This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

• Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area.

• If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.

• It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.

• Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect.

• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

• Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

• Do not place clothing or other flammable items on or near the heater. Because this heater can be

controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.

• Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.

• Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.

• The viewing glass should be opened only for conducting service.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

Safety Precautions 5

Safety Warnings (continued):

• Allow the heater to cool before carrying out any maintenance or cleaning.

• Operate the heater according to the instructions included in this manual.

• If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for

service.

• This unit is not for use with solid fuel.

• Do not place anything inside the firebox (except the included logs).

• If the fiber logs become damaged, replace with Travis Industries log set.

• Do not throw this manual away. This manual has important operating and maintenance instructions

that you will need at a later time. Always follow the instructions in this manual.

• Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Young children should be supervised when they are in the same room as the heater.

• Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.

• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

• Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

6 Features and Specifications

Installation Options

• Residential or Mobile Home

• Flush or Recessed Face

• Horizontal or Vertical Vent

• Bedroom Approved

• Raised or Floor Placement

Specifications

Natural Gas Propane

Maximum BTU Input Per Hour 58,000 58,000 Minimum BTU Input on Low 27,000 27,000

Dimensions

56-1/2" *

Front

Right

33" *

Left

Back

1" *

38"

62-1/2"

8-5/8" Outside Diameter

22-1/2"

See "Vent

Location" for

details

3/4"

Weight: 270 Lbs.

* Includes the 1" standoffs below the baseplate.

Figure 2

Packing List

Installation (for qualified installers only) 7

• Glass LatchTool

• Log Set with Embers and Rock Wool

• Remote Control with Wall Mount

• LP Conversion Kit (2 orifices and 1 rate screw)

• Battery Box

• Learn Switch with 12’ Battery Box Wire

• Andiron Brackets (4)

• Fiber Board

Additional Items Required

• Firebacks (SKU 96100177 or 96100178)

• 1080/36 CF Direct Vent (available only from Travis Industries – see page 19 for part numbers)

• Gas Line Equipment (shutoff valve, pipe, etc.)

• Electrical Equipment

Recommended Installation Procedure

1. Frame the opening for the fireplace. We suggest omitting the framing above the header to

allow for easier vent installation.

2. Place the fireplace in place, making sure it is level and plumb. Attach using the nailing

brackets.

3. Install the vent, electrical connection, gas line, and battery box. Install power heat duct (if

being used).

4. Install the framing above the header.

5. Install the hearth (if applicable).

6. Install the included non-combustible facing.

7. Install the facing.

8. Install the mantel (if applicable).

9. Finalize the installation (see page 36).

8 Installation (for qualified installers only)

Massachusetts Requirements

NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as

adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the

dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

• The referenced “special venting system” instructions shall be included with the appliance or equipment installation

instructions; and

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a

parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting

instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Installation (for qualified installers only) 9

Preparing the Fireplace Stand-offs

This appliance is shipped with the header and side stand-offs in the retracted position. These standoffs must be placed in their upright position prior to installing the fireplace. Secure the stand-offs to the framing with screws or other fasteners.

WARNING: Failure to correctly erect the stand-offs may lead to a serious fire-hazard and will void the listing and warranty of this fireplace.

Figure 3

10 Installation (for qualified installers only)

Fireplace Placement Requirements

• Fireplace must be placed in a room with a minimum 96” ceiling.

• Fireplace must be placed directly on the sub-floor or wood platform (not on linoleum or carpet).

• Fireplace must be installed on a level surface capable of supporting the fireplace and vent.

• This heater may be placed in a bedroom. Please be aware of the large amount of heat this

appliance produces when determining a location.

Clearances

• When installed, walls that protrude to the sides of the fireplace must be a minimum 12” from the

glass frame (tile stop).

• Due to the high temperature, the heater should be located out of traffic and away from furniture

and draperies.

• Fireplace must be placed so the vents below and above the glass do not become blocked.

Raised Fireplaces

• The fireplace (and hearth, if desired) may be placed on a platform designed to support the

fireplace and vent.

Minimum 78” Fireplace

Enclosure Height.

Optional Raised Hearth

(see “Hearth Requirements” for details)

Platform

Figure 4

Installation (for qualified installers only) 11

Minimum Framing 36 CF ST (See Through)

Minimum 78” Fireplace

Enclosure Height

Vent Clearances:

8-5/8" Diameter vent requires 3-1/2" clearance to the sides.

framing to accommodate this clearance.

You may need to notch the

NOTE: We recommend you install the framing after placing the fireplace in position.

As an alternative, you may omit the framing above one side and back of the fireplace until the fireplace is in position (shown in gray).

Front

Left

Right

Back

56-1/2"

62-1/2"

15-5/8"

If venting to the rear using a 45° elbow directly off the fireplace, the vent will be 42-1/4" above the base of the fireplace.

42-1/4"

22-1/2"

Figure 5

12 Installation (for qualified installers only)

Framing Dimensions – 36 CF Pier

Vent Clearances:

8-5/8" Diameter vent requires 3-1/2" clearance to the sides.

accommodate this clearance.

You may need to notch the framing to

Minimum 78” Fireplace

Enclosure Height

Front

Right

18-1/4"

49-3/8”

Glass

Centerline

Left

Back

15-5/8"

NOTE: Do not build into this area - it must be left clear to provide adequate clearance for the vent.

56-1/2”

22-1/2”

Figure 6

Installation (for qualified installers only) 13

Attaching Stand-Offs to Framing

Figure 7

14 Installation (for qualified installers only)

Required Electrical Connection

Make sure power to the heater has been turned off prior to installation (disable the breaker).

Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace.

This fireplace utilizes 110 VAC to power the receiver module and intermittent pilot system.

• The electrical line to the grounded receptacle inside the fireplace must be installed by a

qualified installer and must meet all local codes. The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987).

• Make sure the household breaker is shut off prior to working on any electrical lines.

• The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987)

• The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps)

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause

improper and dangerous operation.

• Attach an electrical line to the receptacle inside the control box (see the illustration below).

Make sure to connect the ground wire to the grounding tab on the receptacle (this grounds the fireplace).

Control Box

Cover Plate

Romex Connector

Grounded 110V

Attach the electrical line, including the grounding wire, to this receptacle.

Power Supply

Installation (for qualified installers only) 15

Battery Pack / Learn Switch Installation

• The battery pack and learn switch must be mounted inside a junction box in a location that

may be reached by the 12’ long battery box wires (see Figure 8).

Do not route the wires over the top

of the fireplace.

Battery Box and Learn Switch

(placed inside the junction box)

Junction Box

(not supplied)

Staple the two wires near the junction

box. This prevents the wires from

slipping out of the junction box while

the batteries are replaced. Take care

to prevent damage to wires.

Remote Holder - used to cover the

junction box. It is removed to

replace batteries and access the

learn switch

Battery Box Wire

Wire Length = 12'

Remove the Control Box to access the battery box wire. See the illustration on the following page for wiring details.

Figure 8

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