Fimer TT165 AC/DC, TT205 AC/DC Instruction Manual

Instruction Manual
TT165 AC/DC - TT205 AC/DC
TT165 AC/DC - TT205 AC/DC
Istruzioni Originali
Original instructions
Übersetzung der Originalbetriebsanleitung
Notice originale
20050 RONCO BRIANTINO (MI) Italy
Via Brigatti, 59
Tel. +39 039 6079326 - Fax. +39 039 6079334
www.fimer.com - info@fimer.com
TT165 AC/DC - TT205 AC/DC
1
2
3
4
14
7
5
15
6
16
17
18
19
10
8
12 13
9
11
ITALIANO
ENGLISH
DEUTSCH
FRANÇAIS
ESPAÑOL
1. NOME, INDIRIZZO E LOGO COSTRUTTORE
2. MODELLO
3. NUMERO DI SERIE
4. SCHEMA BLOCCHI
5. USCITA DI SALDATURA
6. UTILIZZABILE IN AMBIENTE A MAGGIOR RISCHIO DI SCOSSA ELETTRICA
7. ALIMENTAZIONE
8. GRADO DI PROTEZIONE
9. TIPO DI CORRENTE DI SALDATURA
10. TENSIONE NOMINALE A VUOTO
11. TENSIONE NOMINALE DI ALIMENTAZIONE
12. MASSIMA CORRENTE NOMINALE DI ALIMENTAZIONE
13. MASSIMA CORRENTE EFFETTIVA DI ALIMENTAZIONE
14. NORME DI PRODOTTO
15. RANGE CORRENTE TENSIONE DI SALDATURA
16. CICLO DI INTERMITTENZA
17. CORRENTE NOMINALE DI SALDATURA
18. TENSIONE CONVENZIONALE DI CARICO
19. ANNO DI FABBRICAZIONE
1. MANUFACTURER’S NAME,
ADRESS AND COMPANY LOGO
2. MODEL
3. SERIAL NUMBER
4. BLOCK DIAGRAM
5. WELDING OUTPUT
6. SUITABLE FOR USE IN HIGH-VOLTAGE AREAS
7. POWER SUPPLY
8. DEGREE OF PROTECTION
9. TYPE OF WELDING OUTPUT CURRENT
10. INPUT VOLTAGE
11. RATED INPUT VOLTAGE
12. MAXIMUM RATED INPUT CURRENT
13. MAXIMUM EFFECTIVE INPUT CURRENT
14. APPLICABLE STANDARDS
15. RANGE OF WELDING VOLTAGE-CURRENT
16. DUTY CYCLE
17. RATED WELDING CURRENT
18. CONVENTIONAL LOAD VOLTAGE
19. YEAR OF CONSTRUCTION
1. NOM, ADRESSE ET LOGO CONSTRUCTEUR
2. MODELE
3. NUMERO DE SERIE
4. SCHEMA FONCTIONNEL
5. SORTIE DE SOUDURE
6. UTILISABLE EN MILIEU À RISQUE D’ELECTRIFICATION
ÉLEVÉE
7. ALIMENTATION
8. DEGRE DE PROTECTION
9. TYPE DE COURANT DE SOUDAGE
10. TENSION NOMINALE A VIDE
11. TENSION NOMINALE D’ALIMENTATION
12. COURANT NOMINAL D’ALIMENTATION MAXIMUM
13. COURANT EFFECTIF D’ALIMENTATION MAXIMUM
14. NORMES DE PRODUIT
15. PLAGE DE COURANT/TENSION DE SOUDAGE
16. CYCLE INTERMITTENT
17. COURANT NOMINAL DE SOUDAGE
18. TENSION CONVENTIONNELLE DE CHARGE
19. ANNÉE DE PRODUCTION
1. NOMBRE, DIRECCIÓN Y LOGOTIPO DEL FABRICANTE
2. MODELO
3. NÚMERO DE SERIE
4. ESQUEMA BLOQUES
5. SALIDA DE SOLDADURA
6. SE PUEDE UTILIZAR EN AMBIENTES CON MAYOR
RIESGO DE DESCARGAS ELÉCTRICAS
7. ALIMENTACIÓN
8. GRADO DE PROTECCIÓN
9. TIPO DE CORRIENTE DE SOLDADURA
10. TENSIÓN NOMINAL EN VACÍO
11. TENSIÓN NOMINAL DE ALIMENTACIÓN
12. MÁXIMA CORRIENTE NOMINAL DE ALIMENTACIÓN
13. MÁXIMA CORRIENTE EFECTIVA DE ALIMENTACIÓN
14. NORMAS DE PRODUCTO
15. ÁMBITO DE LA CORRIENTE DE TENSIÓN DE SOLDADURA
16. CICLO DE INTERMITENCIA
17. CORRIENTE NOMINAL DE SOLDADURA
18. TENSIÓN CONVENCIONAL DE CARGA
19. AÑO DE FABRICACIÓN
1. NAME, ADRESSE UND LOGO DES HERSTELLERS
2. MODELL
3. SERIENNUMMER
4. BLOCKSCHALTBILD
5. SCHWEISSAUSGANG
6. IN UMGEBUNG MIT HÖHERER
STROMSCHLAGGEFAHR VERWENDBAR
7. SPEISUNG
8. SCHUTZART
9. SCHWEISSSTROMTYP
10. LEERLAUFNENNSPANNUNG
11. NENNSPEISESPANNUNG
12. HÖCHSTER NENNSPEISESTROM
13. HÖCHSTER EFFEKTIVER SPEISESTROM
14. PRODUKTNORMEN
15. SCHWEISSSPANNUNGSSTROMBEREICH
16. AUSSETZBETRIEB
17. SCHWEISSNENNSTROM
18. KONVENTIONELLE LASTSPANNUNG
19. BAUJAHR
TARGA DATI, NOMINAL DATA, LEISTUNGSCHILDER PLAQUE DON
TARGA DATI, NOMINAL DATA, LEISTUNGSCHILDER PLAQUE DON
É
É
ES, PLACA DE CARACTER
ES, PLACA DE CARACTER
Ì
Ì
STICAS
STICAS
VI
Fimer SpA
Via Brigatti, 59
20050 Ronco Briantino
I)
Serial Number :
090775305
EN.60974-1
EN.60974-10
Model :
V0=85V
da 5A / 10,2V a 165A / 16,6V
X
I
2
U
2
35%
165A
16,6V
60%
165A
16,6V
100%
140A
15,6V
V0=85V
da 5A / 10,2V a 165A / 16,6V
X
I
2
U
2
35%
165A
16,6V
60%
165A
16,6V
100%
130A
15,2V
V0=85V
da 5A / 20,2V a 112A / 24,48V
X
I
2
U
2
35%
112A
24,48V
60%
112A
24,48V
100%
93A
23,72V
MADE IN ITALY
1 - 50/60 Hz
V1=230V
I
1max
=18,5A
I
1ass
=14,8A
IP 21S 2009
TT 165 AC/DC
PESO: DIMENSIONI: CARATTERISTICA STATICA: DISPOSITIVO DI PROTEZIONE DI RETE:
TENSIONE DI INGRESSO: PROTEZIONE TERMICA: TEMP. INTERVENTO: Le prove di riscaldamento sono state effettuate alla temperatura di 40° FUNZIONE ARC FORCE E ANTI-STICKING: DIAMETRI DEGLI ELETTRODI UTILIZZABILI:
WEIGHT: DIMENSIONS: STATIC CHARACTERISTIC: POWER SUPPLY PROTECTION:
INPUT LOAD: THERMAL PROTECTION: INTERVENTION TEMPERATURE: Overheating tests run at 40° C ARC FORCE AND ANTI-STICKING FUNCTIONS:
MAX ELECTRODE DIAMETERS:
GEWICHT: ABMESSUNGEN: STATISCHE EIGENSCHAFTEN: NETZSCHUTZVORRICHTUNG:
EINGANGSSPANNUNG : WÄRMESCHUTZ: EINSATZTEMPERATUR: Die Erhitzungsprüfungen wurden bei einer Temperatur in Höhe von 40° durchgeführt ARC FORCE UND ANTISTICKING FUNKTION:
VERWENDBARE ELEKTRODENDURCHMESSER:
POIDS: DIMENSIONS: CARACTÉRISTIQUE STATIQUE : DISPOSITIF DE PROTECTION DE RÉSEAU :
TENSION D’ENTREE : PROTECTION THERMIQUE : TEMP. INTERVENTION : Les essais de chauffe ont été effectués à la température de 40° FONCTION ARC FORCE ET ANTICOLLANT :
DIAMETRES DES ELECTRODES UTILISABLES :
PESO: DIMENSIONES: CARACTERÍSTICA ESTÁTICA : DISPOSITIVO DE PROTECCIÓN DE RED :
TENSIÓN DE ENTRADA: PROTECCIÓN TÉRMICA : TEMP. INTERVENCIÓN : Las pruebas de calentamiento se han realizado con una temperatura de 40 ºC. FUNCIÓN FUERZA ARC Y ANTISTICKING :
DIÁMETROS DE LOS ELECTRODOS UTILIZABLES :
ITALIANO
ENGLISH
DEUTSCH
FRANÇAIS
ESPAÑOL
ALTRI DATI TECNICI
ALTRI DATI TECNICI
ADDITIONAL TECHNICAL INFORMATION
ADDITIONAL TECHNICAL INFORMATION
WEITERE TECHNISCHE DATEN
WEITERE TECHNISCHE DATEN
CARACTERISTIQUES TECHNIQUES
CARACTERISTIQUES TECHNIQUES
OTROS DATOS TÉCNICOS
OTROS DATOS TÉCNICOS
13.8 Kg. 270x6 00 x450
caden te
230V +/ - 30 %
termo stato t ipo “ th ermic S O1”
Fusib il i 20A Rita rdati Int. Bi po lari: 2 0A Curva K o C
13.8 Kg. 270x6 00 x450
droop in g
230V +/ - 30 %
Therm os tat : “ Th ermic S O1”
20A De la y-Fus es Two-Po le 20A K - or C-Stan dard Sw itch
13.8 Kg. 270x6 00 x450
falle nd
230V +/ - 30 %
Therm os tat Ty p „ther mic SO1”
verzö ge rte 20A Si cheru ng en Int. zw ei polig : 20A K- oder C- Kurve
13.8 Kg. 270x6 00 x450
caden te
230V +/ - 30 %
Therm os tat type “ therm ic SO 1”
Fusée s Re tar dées 20A Int. Bi po laire s 20A Courbe K o C
13.8 Kg. 270x6 00 x450
caden te
230V +/ - 30 % termo stato t ipo “ th ermic S O1”
Fusib le s 20A Reta rdado s Int. Bipol ares: 20 A Curv a K o C
VII
TECHNICAL SPECIFICATION
TECHNICAL SPECIFICATION
TECHNISCHE SPEZIFIKATIONEN
TECHNISCHE SPEZIFIKATIONEN
SPÉCIFICATIONS TECHNIQUES
SPÉCIFICATIONS TECHNIQUES
ESPECIFICACIONES TÉCNICAS
ESPECIFICACIONES TÉCNICAS
SPECIFICHE TECNICHE
SPECIFICHE TECNICHE
Ø 1. 5-3.2 5/ 4.0
Ø 1. 5-3.2 5/ 4.0
Ø 1. 5-3.2 5/ 4.0
Ø 1. 5-3.2 5/ 4.0
Ø 1. 5-3.2 5/ 4.0
1
2
3
4
14
7
5
15
6
16
17
18
19
10
8
12 13
9
11
ITALIANO
ENGLISH
DEUTSCH
FRANÇAIS
ESPAÑOL
1. NOME, INDIRIZZO E LOGO COSTRUTTORE
2. MODELLO
3. NUMERO DI SERIE
4. SCHEMA BLOCCHI
5. USCITA DI SALDATURA
6. UTILIZZABILE IN AMBIENTE A MAGGIOR RISCHIO DI SCOSSA ELETTRICA
7. ALIMENTAZIONE
8. GRADO DI PROTEZIONE
9. TIPO DI CORRENTE DI SALDATURA
10. TENSIONE NOMINALE A VUOTO
11. TENSIONE NOMINALE DI ALIMENTAZIONE
12. MASSIMA CORRENTE NOMINALE DI ALIMENTAZIONE
13. MASSIMA CORRENTE EFFETTIVA DI ALIMENTAZIONE
14. NORME DI PRODOTTO
15. RANGE CORRENTE TENSIONE DI SALDATURA
16. CICLO DI INTERMITTENZA
17. CORRENTE NOMINALE DI SALDATURA
18. TENSIONE CONVENZIONALE DI CARICO
19. ANNO DI FABBRICAZIONE
1. MANUFACTURER’S NAME,
ADRESS AND COMPANY LOGO
2. MODEL
3. SERIAL NUMBER
4. BLOCK DIAGRAM
5. WELDING OUTPUT
6. SUITABLE FOR USE IN HIGH-VOLTAGE AREAS
7. POWER SUPPLY
8. DEGREE OF PROTECTION
9. TYPE OF WELDING OUTPUT CURRENT
10. INPUT VOLTAGE
11. RATED INPUT VOLTAGE
12. MAXIMUM RATED INPUT CURRENT
13. MAXIMUM EFFECTIVE INPUT CURRENT
14. APPLICABLE STANDARDS
15. RANGE OF WELDING VOLTAGE-CURRENT
16. DUTY CYCLE
17. RATED WELDING CURRENT
18. CONVENTIONAL LOAD VOLTAGE
19. YEAR OF CONSTRUCTION
1. NOM, ADRESSE ET LOGO CONSTRUCTEUR
2. MODELE
3. NUMERO DE SERIE
4. SCHEMA FONCTIONNEL
5. SORTIE DE SOUDURE
6. UTILISABLE EN MILIEU À RISQUE D’ELECTRIFICATION
ÉLEVÉE
7. ALIMENTATION
8. DEGRE DE PROTECTION
9. TYPE DE COURANT DE SOUDAGE
10. TENSION NOMINALE A VIDE
11. TENSION NOMINALE D’ALIMENTATION
12. COURANT NOMINAL D’ALIMENTATION MAXIMUM
13. COURANT EFFECTIF D’ALIMENTATION MAXIMUM
14. NORMES DE PRODUIT
15. PLAGE DE COURANT/TENSION DE SOUDAGE
16. CYCLE INTERMITTENT
17. COURANT NOMINAL DE SOUDAGE
18. TENSION CONVENTIONNELLE DE CHARGE
19. ANNÉE DE PRODUCTION
1. NOMBRE, DIRECCIÓN Y LOGOTIPO DEL FABRICANTE
2. MODELO
3. NÚMERO DE SERIE
4. ESQUEMA BLOQUES
5. SALIDA DE SOLDADURA
6. SE PUEDE UTILIZAR EN AMBIENTES CON MAYOR
RIESGO DE DESCARGAS ELÉCTRICAS
7. ALIMENTACIÓN
8. GRADO DE PROTECCIÓN
9. TIPO DE CORRIENTE DE SOLDADURA
10. TENSIÓN NOMINAL EN VACÍO
11. TENSIÓN NOMINAL DE ALIMENTACIÓN
12. MÁXIMA CORRIENTE NOMINAL DE ALIMENTACIÓN
13. MÁXIMA CORRIENTE EFECTIVA DE ALIMENTACIÓN
14. NORMAS DE PRODUCTO
15. ÁMBITO DE LA CORRIENTE DE TENSIÓN DE SOLDADURA
16. CICLO DE INTERMITENCIA
17. CORRIENTE NOMINAL DE SOLDADURA
18. TENSIÓN CONVENCIONAL DE CARGA
19. AÑO DE FABRICACIÓN
1. NAME, ADRESSE UND LOGO DES HERSTELLERS
2. MODELL
3. SERIENNUMMER
4. BLOCKSCHALTBILD
5. SCHWEISSAUSGANG
6. IN UMGEBUNG MIT HÖHERER
STROMSCHLAGGEFAHR VERWENDBAR
7. SPEISUNG
8. SCHUTZART
9. SCHWEISSSTROMTYP
10. LEERLAUFNENNSPANNUNG
11. NENNSPEISESPANNUNG
12. HÖCHSTER NENNSPEISESTROM
13. HÖCHSTER EFFEKTIVER SPEISESTROM
14. PRODUKTNORMEN
15. SCHWEISSSPANNUNGSSTROMBEREICH
16. AUSSETZBETRIEB
17. SCHWEISSNENNSTROM
18. KONVENTIONELLE LASTSPANNUNG
19. BAUJAHR
TARGA DATI, NOMINAL DATA, LEISTUNGSCHILDER PLAQUE DON
TARGA DATI, NOMINAL DATA, LEISTUNGSCHILDER PLAQUE DON
É
É
ES, PLACA DE CARACTER
ES, PLACA DE CARACTER
Ì
Ì
STICAS
STICAS
VIII
Fimer SpA
Via Brigatti, 59
20050 Ronco Briantino
I)
Serial Number :
090775305
EN.60974-1
EN.60974-10
Model :
V0=85V
da 5A / 10,2V a 200A / 18V
X
I
2
U
2
35%
200A
18V
60%
175A
17V
100%
145A
15,8V
V0=85V
da 5A / 10,2V a 200A / 18V
X
I
2
U
2
35%
200A
18V
60%
180A
17,2V
100%
155A
16,2V
V0=85V
da 5A / 20,2V a 140A / 25,6V
X
I
2
U
2
35%
140A
25,6V
60%
115A
24,6V
100%
100A
24V
MADE IN ITALY
1 - 50/60 Hz
V1=230V
I
1max
=26,6A
I
1ass
=17,2A
IP 21S 2009
TT 205 AC/DC
PESO: DIMENSIONI: CARATTERISTICA STATICA: DISPOSITIVO DI PROTEZIONE DI RETE:
TENSIONE DI INGRESSO: PROTEZIONE TERMICA: TEMP. INTERVENTO: Le prove di riscaldamento sono state effettuate alla temperatura di 40° FUNZIONE ARC FORCE E ANTI-STICKING: DIAMETRI DEGLI ELETTRODI UTILIZZABILI:
WEIGHT: DIMENSIONS: STATIC CHARACTERISTIC: POWER SUPPLY PROTECTION:
INPUT LOAD: THERMAL PROTECTION: INTERVENTION TEMPERATURE: Overheating tests run at 40° C ARC FORCE AND ANTI-STICKING FUNCTIONS:
MAX ELECTRODE DIAMETERS:
GEWICHT: ABMESSUNGEN: STATISCHE EIGENSCHAFTEN: NETZSCHUTZVORRICHTUNG:
EINGANGSSPANNUNG : WÄRMESCHUTZ: EINSATZTEMPERATUR: Die Erhitzungsprüfungen wurden bei einer Temperatur in Höhe von 40° durchgeführt ARC FORCE UND ANTISTICKING FUNKTION:
VERWENDBARE ELEKTRODENDURCHMESSER:
POIDS: DIMENSIONS: CARACTÉRISTIQUE STATIQUE : DISPOSITIF DE PROTECTION DE RÉSEAU :
TENSION D’ENTREE : PROTECTION THERMIQUE : TEMP. INTERVENTION : Les essais de chauffe ont été effectués à la température de 40° FONCTION ARC FORCE ET ANTICOLLANT :
DIAMETRES DES ELECTRODES UTILISABLES :
PESO: DIMENSIONES: CARACTERÍSTICA ESTÁTICA : DISPOSITIVO DE PROTECCIÓN DE RED :
TENSIÓN DE ENTRADA: PROTECCIÓN TÉRMICA : TEMP. INTERVENCIÓN : Las pruebas de calentamiento se han realizado con una temperatura de 40 ºC. FUNCIÓN FUERZA ARC Y ANTISTICKING :
DIÁMETROS DE LOS ELECTRODOS UTILIZABLES :
ITALIANO
ENGLISH
DEUTSCH
FRANÇAIS
ESPAÑOL
ALTRI DATI TECNICI
ALTRI DATI TECNICI
ADDITIONAL TECHNICAL INFORMATION
ADDITIONAL TECHNICAL INFORMATION
WEITERE TECHNISCHE DATEN
WEITERE TECHNISCHE DATEN
CARACTERISTIQUES TECHNIQUES
CARACTERISTIQUES TECHNIQUES
OTROS DATOS TÉCNICOS
OTROS DATOS TÉCNICOS
16 Kg.
270x6 00 x450
caden te
230V +/ - 30 %
termo stato t ipo “ th ermic S O1”
Fusib il i 20A Rita rdati Int. Bi po lari: 2 0A Curva K o C
16 Kg.
270x6 00 x450
droop in g
230V +/ - 30 %
Therm os tat : “ Th ermic S O1”
20A De la y-Fus es Two-Po le 20A K - or C-Stan dard Sw itch
16 Kg.
270x6 00 x450
falle nd
230V +/ - 30 %
Therm os tat Ty p „ther mic SO1”
verzö ge rte 20A Si cheru ng en Int. zw ei polig : 20A K- oder C- Kurve
16 Kg.
270x6 00 x450
caden te
230V +/ - 30 %
Therm os tat type “ therm ic SO 1”
Fusée s Re tar dées 20A Int. Bi po laire s 20A Courbe K o C
16 Kg.
270x6 00 x450
caden te
230V +/ - 30 % termo stato t ipo “ th ermic S O1”
Fusib le s 20A Reta rdado s Int. Bipol ares: 20 A Curv a K o C
IX
TECHNICAL SPECIFICATION
TECHNICAL SPECIFICATION
TECHNISCHE SPEZIFIKATIONEN
TECHNISCHE SPEZIFIKATIONEN
SPÉCIFICATIONS TECHNIQUES
SPÉCIFICATIONS TECHNIQUES
ESPECIFICACIONES TÉCNICAS
ESPECIFICACIONES TÉCNICAS
SPECIFICHE TECNICHE
SPECIFICHE TECNICHE
Ø 1. 5-4.0
Ø 1. 5-4.0
Ø 1. 5-4.0
Ø 1. 5-4.0
Ø 1. 5-4.0
X
1
USE AND MAINTENANCE MANUAL
USE AND MAINTENANCE MANUAL
Fimer S.p.a. thanks you for selecting this unit, it will prove to be a useful, problem-free
tool for many years to come if the instructions contained in this manual are followed scru­pulously.
This manual must be considered as an integral part of the unit and must accompany it when it change location or is resold. The user must assume responsability for maintaining this manual intact and legible at all times.
Fimer S.p.a. reserves the right to modify this manual at any time without notice. All rights of translation and total or partial reproduction by any means whatsoever (inclu­ding scanner, photocopy, film, and microfilm) are reserved and reproduction is prohibited without the express written consent of Fimer S.p.a.
IND EX
IND EX
• WARNING .............................................................................................................
............................................................................................................... pag. 3, 4, 5
1. GENERAL INFORMATION ......................................................................... pag. 6
2. DESCRIPTION OF WELDER ..................................................................... pag. 6
3. CONNECTION TO POWER SUPPLY .............................................................. pag. 8
4. OUTPUT CONNECTIONS .......................................................................... pag. 9
4.2 TIG WELDING CONNECTIONS................................................................. pag. 9
5. GAS CYLINDER AND GAS PRESSURE REGULATOR CONNECTIONS ..................... pag. 9
6. WELDING METHODS ................................................................................ pag. 10
6.1 MMA Welding ......................................................................................... pag. 10
6.1.1 Description............................................................................................. pag. 10
6.1.2 MMA WELDING FEATURES.................................................................... pag. 10
6.1.3 MMA WELDING...................................................................................... pag. 10
6.2 DC Welding........................................................................................... pag. 11
6.2.1 Description......................................................................................... pag. 11
6.2.2 Arc Generation Mode (Lift or HF)....................................................... pag. 11
6.2.3 Welding Mode Selection (2T, 4T or 4T Bi-Level)................................ pag. 11
6.2.4 Welding Process Selection (Normal or Pulsed) .................................... pag. 13
6.2.5 TIG Welding.......................................................................................... pag. 13
6.2.6 Welding Parameter Setting .................................................................. pag. 14
6.3 AC- TIG Welding....................................................................................... pag. 15
6.3.1 Description......................................................................................... pag. 15
6.3.2 Arc Generation Mode (Lift or HF)....................................................... pag. 15
6.3.3 Welding Mode Selection (2T, 4T or 4T Bi-Level)................................ pag. 15
6.3.4 Welding Process Selection (Normal or Pulsed) .................................... pag. 17
6.3.5 TIG Welding.......................................................................................... pag. 17
6.3.6 Welding Parameter Setting .................................................................. pag. 18
7. REMOTE CONNECTIONS.................................................................................. pag. 19
7.1 MMA WELDING.................................................................................................. pag. 19
7.2 TIG Welding....................................................................................................... pag. 19
7.3 TIG WELDING (Pedal-controlled).................................................................... pag. 19
8. TROUBLE SHOOTING........................................................................................ pag. 19
9. BLOCK DIAGRAM............................................................................................... pag. 19
3
WARNING SYMBOLS
WARNING SYMBOLS
CA U TIO N
CA U TIO N
DA NG ER
(Indicating a hazard that could cause injury or damage)
DANGER OF FIRE OR E XPLOSION.
In dic ati ng t hat ey e pr ote cti on i s r equ ire d to avo id burns and eye d am age.
TOXIC GAS
Indicating the risk of toxic gas hazards
HOT SLAG
Indicating the risk of being burned by hot slag
EYE PROTECTION
Indicating that eye protection is required to avoid flying debris
ELECTRIC SHOCK
(Indicating t he d anger of elec tr ic shock)
DANGER COMPRESSED GAS
Indicating the risk of injury or death in the event of improper hand­ling or maintenance of compressed gas cylinders or regulators
IMPORTANT INFORMATION
Indicating the precautions to be taken when installing and using the unit.
DISPOSAL INFORMATION
FIRE PRECAUTIONS
SAFETY WARNINGS
This equipment is designed solely for industrial or professional use. As such, only experienced or ful-
ly-trained people should use the equipment. The user and/or owner is responsible for ensuring inexperienced person­nel does not have access to the equipment.
The safety information contained in this manual is a guide to ensure you are not subjected to unnecessary risks. However, the operator must be competent and careful at all times.
Fimer SpA declines all responsibility for injury or dama-
ge caused by inexperienced, improper or neglectful use
of its equipment.
A workman must look after his tools carefully ! Remember that any tool or equipment can become a hazard if it is not looked after properly.
Equipment in a state of disrepair or neglect can be dangerous. If it does not operate properly or overheats, the electricity supply should be removed immediately and the unit should be returned to the sup­plier for repair.
All equipment connected to electric power supplies can be dan­gerous if the manufacturers instructions are not read and obser­ved. Read, understand and observe these safety instructions
to reduce the risk of death or injury from electric shock. Ensure that even bystanders are aware of, and understand, the dangers that exi­st in the welding area.
Read this manual carefully before using your Welder. You can then do a better and safer job.
By reading this manual you will learn more about the possibilities, limitations and potential dangers of welding. Retain this manual for the entire life of the equipment. It should be kept within the operator’s reach at all times.
Fires and explosions can seriously injure or cause dama-
ge ! Read, understand and observe all safety warnings
to reduce the risk of death or injury from fire or explo­sion. Pay particular attention to the fact that even bystanders should be aware of, and understand, the dangers existing in the welding area. Remember that welding, by nature, produces sparks, hot spatter, mol­ten metal drops, hot slag and hot metal parts that can cause fires, can burn skin and damage eyes.
Arc rays can damage your eyes and burn your skin ! Read, understand and observe all safety warnings to avoid dama-
ge from arc rays. Pay particular attention to the fact that even bystanders should be aware of, and understand, the dangers exi­sting in the welding area. Wear a protective mask and make sure bystan­ders do the same.
Fumes, toxic gases and vapours can be harmful ! Read,
understand and observe all safety warnings to avoid harm from toxic welding gases. Pay particular attention to the fact that even bystanders should be aware of, and understand, the dangers.
Carelessness while using or maintaining the compres-
sed gas cylinders or regulators c an injure or kill the operator and/or bystanders ! Read, understand and observe all safety warnings to avoid the dangers of compressed gas. Pay particular attention to the fact that even bystanders should be aware of, and understand, the dangers.
HIGH VOLTAGE
The unit carries potentially lethal voltage.
The high voltage areas of the equipment have been segregated and can be reached only by using tools that are not provided with the Welder. All maintenance or repair operations requiring access to such areas may only be performed by Fimer-trained technicians.
FOREIGN OBJECTS
Never block the air vents with foreign objects and avoid any contact with liquids. Clean using just a dry cloth. The-
se safety precautions apply even when the unit is switched off.
CABLE GAUGES
Check that all cables are appropriately gauged for
the input power required by your specific Welder. This precaution applies also to extension cables, if used. All extension cables must be straight. Coiled cables can overheat, becoming dange­rous. Twisted or coiled cables can also cause Welder malfunction.
WEIGHT LOADS
The upper part of the Welder was not designed to with­stand heavy loads. Never stand on the unit.
IN STALLAT IO N IN ST RU CTIONS
OPERATING INSTRUCTIONS
UNPACKING INSTRUCTIONS
4
WEL D I N G O P E R ATION
WEL D I N G O P E R ATION
SAF E T Y I N S T RUC T I O NS
SAF E T Y I N S T RUC T I O NS
PE RS ON NE L PR OT EC TI ON
PE RS ON NE L PR OT EC TI ON
LOCATI ON
Place the Welder well away from heat sources. Place the
Welder in a well-ventilated environment. Place the Welder in a safe, protected area. It must not be installed outdoors. Do not install the Welder in dusty environments. Dust can get into the inner parts of the unit and inhibit cooling. The Welder must be positioned on a flat, stable surfa­ce that extends further than the units own dimensions in all directions.
CLEAN LOCATIONS
The installation area must be kept clean and dry to be sure the Welder fans do not draw in small objects or liquids. Not only could the equip­ment malfunction but a serious risk of fire outbreak could be created.
REPAIRS
Never attempt to repair the Welder yourself. Always
refer to the manufacturer or an authorized repairer. All warranty provisions will immediately become null and void if any repair, or attempt to repair, not specifically authorized in writing or handled by Fimer S.p.A. is carried out. Furthermore, Fimer S.p.A. will accept no responsibility for any malfunction or damage resulting as a consequen­ce of such unauthorized action.
SPARE PARTS
Use only manufacturer-recommended spare parts.
Other spare parts could cause equipment mal­function. The use of non-original spare parts will also result in the war­ranty provisions becoming null and void, releasing the manufacturer from any responsibility for malfunction or damage resulting as a con­sequence of such action.
CAUTION !
Welding processes can be dangerous for the operator and bystanders if the safety warnings and instructions are not heeded.
WORK-AREA FLOORING
The work-area flooring MUST be fireproof.
WORK-AREA SURFACES
Work benches or tabl es used duri ng welding MUST have fireproof surfaces.
PROT ECTI ON MASK
Wear a protective non-flammable welding mask
to protect your neck, your face and the sides of your head. Keep the front lens clean and replace it if it is broken or cracked. Place a transparent protection glass between the mask and the welding area.
CLOTHING
Wear close-fitting, closed, non-flammable, pocke-
tless clothing.
EXTINGUISHER
Always place an approved fire extinguisher in the immediate vicinity of the work area. Fire extinguishers should be checked regularly.
EYE PROTECTION
NEVER look at the arc without appropriate eye protection.
FUMES AND GASES 1
Clean away paint, rust or any other dirt from the item to be welded to avoid the creation of dangerous fumes.
FUMES AND GASES 2
NEVER weld on metals containing zinc, mercury, chro­mium, graphite, heavy metals, cadmium or beryllium unless
the operator and the bystanders use appropriate air-supplied respirators.
CONFINED SPACES
When welding in small environments, leave the power source outside the area where welding will take place and
attach the grounding clamp to the part to be welded.
HUMIDITY
Never weld in wet or humid environments.
DAMAGED CABLES
Never us e da ma ged ca bl es. (T hi s ap pl ie s to both
the power a nd the weld in g cables.)
DAMAGED CABLES
Never remove the unit side panels. If the side panels ca n b e opene d, al ways che ck ed they are cl os ed
tightly b ef or e start in g any work.
HI GH V OLTAG E PROTECTION
HI GH V OLTAG E PROTECTION
Together with the previous instructions, the following pre­cautions should be strictly observed
FIR E P R E VEN T I O N
FIR E P R E VEN T I O N
Together with the previous instructions, the following pre­cautions should be strictly observed. Welding operations require high temperatures therefore the risk of fire is great.
TECHNICAL ASSISTANCE
The Welder must be taken to an authorized Technical Assi-
stance Centre if the equipment has been damaged in any way or if any one of the following events occurs : liquid infiltration; dama­ge caused by falling objects; exposure to rain or humidity (exceeding the specified limits); malfunction; performance failure or if the equip­ment has been dropped.
OVERLOAD PROTECTION
Check that the power source supplying the Welder carries the correct voltage and is safety-protected. The power switch must open all the power supply circuits. (If a single-phase connection is used, both the live and the neutral poles must be open. If a three-wire connection is used , all three poles must be open. Four-wire circuits require all poles and neutral open). Time-delayed fuses or K-standard circuit breakers should be used.
CABLE COLOURS
The green-yellow wire is for earthing. (Don’t use it for
anything else !)
INSTALLATION ENVIRONMENT
The equipment is not suitable for use in washrooms,
shower cubicles, pool areas or similar environments. If you are obliged to use the unit in such areas, turn off all water sup­plies and check the area has been evacuated.
OPERATING AND/OR INSTALLATION ENVIRONMENT 3
Never use the Welder in an explosive, corrosive, abra-
sive or saline environment.
VENTILATION
Weld in a well-ventilated environment that does not have direct access to other work areas.
EARTHING
If the Welder was not already supplied with a plug, connect the earth wire first. When removing the plug, disconnect the earth wire last.
PLUG AND POWER SUPPLY
If the Welder already has a plug attached, check that it is appro­priate for the wall-socket you intend using. Never tamper with the power cable.
RELOCATION 1
Some Welders are extremely heavy therefore care should be
taken when relocating the unit. Check the floor or platform wei­ght load limitations before relocating the unit if the Welder is to be used, even only temporarily, in a non-industrial environment
OPERATING AND/OR INSTALLATION ENVIRONMENT 1
The Welder was not designed for installation or use in areas where it
could be subject to blows or vibration, such as road-vehicles, railway carriages, cable-cars, aircraft, ships or boats or similar environments (including cranes, conveyor-carriers or any other mobile equipment prone to vibration)
OPERATING AND/OR INSTALLATION ENVIRONMENT 2
The Welder should never be used or stored in the rain or in snow.
RELOCATION 2
Never store or move the Welder in an inclined position or on its
side.
Together with the previous instructions, the following
precautions should be strictly observed
5
CLEAN ENVIRONMENT
Re move all flamma bl e m at er ia ls away from
the work en vi ronment.
SERI OUS DANGER ! 1
NEVER weld in confined spaces (e.g. in a con­tainer vehicle, a cistern or a storeroom etc.) where toxic, inflamma­ble or explosive materials ar e, or have been, located or stored. Cisterns, in particular, may still contain toxic, flammable or explosi­ve gases and vapours years after they have been emptied.
SERI OUS DANGER! 3
NEVER use t he Weld er to melt frozen wate r
pipes.
SERI OUS DANGER ! 2
NEVER weld a cistern that contains (or has stored)
toxic, inflammable or explosive materials. They could still contain toxic, flammable or explosive gases and vapours years after they have been emptied. If you are obliged to weld a cistern, ALWAYS passivate it by filling it with sand or a similar inert sub­stance before starting any work.
WELD ING ENVIRONME NT V ENTILATION
Ventilate the welding environment carefully. Maintain sufficient air-flow to av oid t oxic or explosive gas accumulation. Welding processes on certain kinds or combinations of metals can generate toxic fumes. In the event of this happening, use air-sup­ply respirators. BEFORE welding, read and understand the wel­ding alloy safety provisions.
GAS TYPE S
These welders use only inert (non-flammable) gases for welding arc protection. It is important that the appropriate type of gas is chosen for the type of welding being performed.
UNID ENTI FIED GAS CYLI NDERS
NEVER use unidentified gas cylinders.
PRES SURE REGULATOR 1
NEVER connect the cylinder directly to the Welder. Always use a pressure regulator.
PRES SURE REGULATOR 2
Check the regulator is performing its function properly. Read the regulator instructions carefully.
PRES SURE REGULATOR 3
Never lubricate any part of the regulator.
PRES SURE REGULATOR 4
All regulators are designed for a specific type of gas. Check the regulator is appropriate for the protective
gas to be used.
VEN T I L ATION
VEN T I L ATION
Together with the previous instructions, the following pre-
cautions should be strictly observed
PRO T E C TIV E W E L DIN G G A S ES
PRO T E C TIV E W E L DIN G G A S ES
Together with the previous instructions, the following precautions should be strictly observed when welding with protective gases
WALL AND FLOOR PROTECTION
The walls and flooring surrounding the welding environment must be shielded using non-flammable materials. This not only reduces the risk of fire but also avoids damage to the wal­ls and floors during welding processes.
EXTINGUISHER
Place an approved and appropriately-sized fire extinguisher in
the work environment. Check its working order regularly (carry out scheduled inspections) and ensure that all parties involved know how to use one.
DAMA GED GAS CYLIN DERS
NEVER use damaged or faulty cylinders.
CYLI NDER RELOCATION
NEVER lift a gas cylinder by holding the regulator.
GAS CYLI NDERS
Do not expose gas cylinders to excessive heat sour­ces, sparks, hot slag or flames.
GAS HOSE 1
Check the gas hose is not damaged.
GAS HOSE 2
Always keep the gas hose well away from the work area.
ELECTRIC SHOCK
Together with the previous instructions, the following pre-
cautions should be strictly observed to reduce the risk of
electric shock
ELEC TRIC SHOCK IN JURY
DO NOT touch a person sufferi ng from electric shock i f
he/she is still in contact with the cables. Switch the mains power
source off immediately THEN provide assistance.
CABLE CONTACT
Do not tamper with power cables if the mains power is still
switched on. Do not touch the welding circuitry. Welding cir­cuitry is usually low voltage, however, as a precaution, do not tou­ch the welder electrodes.
CABLE AND PLUG PRECAUTIONS
Check the power supply cable, plug and wall-socket regularly.
This is particularly important if the equipment is relocated often.
REPAIRS
Never attempt to repair the Welder yourself. The result would
not only cause warranty cancellation but also high danger risks.
MAINTENANCE PRECAUTIONS
Always check that the electric power supply has been discon-
nected be fore performing any of the maintenance opera­tions listed in this manual ( e.g. before replacing any of the fol­lowing: worn electrodes, welding wires, the wire feeder etc.)
Never point the welding gun or the electrode towards yourself
or others.
Check no power supply cables, telephone cables or other
electrical items (e.g. computer cables, control lines etc.) are
in the vicinity of the Welder.
Check there are no telephones, televisions, computers or other
transmission devices close to the Welder.
ELECTROMAGNETIC COMPATIBILITY
Make sure that people with pace-makers are not in the imme­diate vicinity of the Welder.
Do not use the Welder in hospitals or medical environments (including veterinary surgeries). Make especially sure there is no electrical medical equipment being used close to whe­re welding is being done.
Should the Welder interfere with other apparatus, take the fol-
lowing precautionary measures:
1. Check the Welder’s side panels are securely fastened.
2. Shorten the power supply cables. Place EMC filters between the Welder and the power source. (Con­tact Fimer Technical Dept. in this respect )
EMC compatibility : CISPR 11, Group 1, Class A.
6
1. GENERAL INFORMATION
Models TT165 AC/DC and TT205 AC/DC are portable, single-phase Welders based on INVERTER technology. They are extremely compact, versatile units and can be used in all circumstances where a compact design needs to be flanked by high performance. They can be used for TIG (AC or DC) or MMA welding. Lift or HF arcs can be generated. Thanks to the advanced microprocessor techniques, reliable high-quality results (that could previously only be provided by bigger, more expensive welders) can be achieved on a wide variety of materials, such as steel, iron, wrought iron, copper, nickel and alloys. WARNING: The unit should only be used for the operations described in this manual. It should not be used to melt frozen pipes.
Manual consultation suggestions: The most frequently consulted diagrams (Figs.1 and 2) are grouped together on page 6.
2. DESCRIPTION OF WELDER
Warning: The unit should only be used for
operations described in this manual. It should not be used to melt frozan pipes.
FIGURE 1:
1. Frequency Knob TIG AC welding:
The AC output current frequency can be set using this Knob.
MMA + TIG DC welding: Not used
2. Frequency Confirmation: TIG AC Mode : This lights up for app. 4
seconds for each setting selected using Knob 1.
MMA and TIG DC welding: Not used LEDs 3 to 10: Welding Setting Indicators
Lit when a welding parameter has been changed using button 14. Adjust the settings using Knob 25. The new setting will be shown on the display panel (13). Memorise the new setting pressing button 14 (or wait 1.5 seconds).
Indicator details:
3. Setting Indicator: Pre-Gas Indicator:
Lit when the pre-gas duration has been set using button 14.
4. Setting Indicator: Initial Current Indicator (Is):
Lit when the initial current value has been set set using button 14.
3
4 5
6
7 8 9 10
11
12
14
20
30
31
32
24
25
26
33
27
28
29
1
2
13
38
37
3635
34
Fig.1
43
42
39
41
40
Fig.2
15 16 17 18 19
21 22
23
7
5. Setting Indicator: Slope-Up Indicator:
Lit when the Slope-Up time, increasing from the Initial Current (Is) value to I2.
6. Setting Indicator: Pulse Frequency Indicator:
Lit when the pulse frequency has been set using button 14.
7. Setting Indicator: Welding current.(I2)
Lit when the welding current value has been set using button 14.
8. Setting Indicator: Slope-Down Time.
Lit when the Slope-Down time, decreasing from I2 to final welding current value (If), has been set using button 14.
9. Setting Indicator: Final Welding Curent (If)
Lit when the final current value has been set set using button 14.
10. Setting Indicator: Post-Gas Time:
Lit when the Post-Gas duration has been set using button 14.
11. Thermal Protection Signal and low mains voltage:
this lights up when the unit overheats. Usually this occurs when the welder duty­factor has been exceeded. Check that the air-intake grills (34) on the frontand back of the welder are not clogged. Leave the welder switched on to allow the internal components to cool down. When the LED goes off, normal welding operations can be resumed. Should the letters ‘E.Ln’ appear on the display panel 13 and the LED 11 lights up, it means the power supply is below the standard required.
12. Power Inverter Runnig LED: MMA welding: This lights up when the unit
is ready to weld. TIG welding: This lights up as soon as an arc is created.
13. Display panel: Shows welding current value during normal operations. During the setting of TIG welding (button
14) shows the value of the parameter. The following information will also be displayed:
- When unit is switched on, welder model and firmware version.
- Should the letters ‘E.Ln’ appear on the display and the LED 11 lights up, it means the power supply is below the standard required.
14. Welding Parameter Selector
The parameter to be adjusted can be selected. The button is used together with Knob 25 to select the required setting, and the settings can be checked via LEDs 3 to 10.
LEDs 15 to 19:
Arc Generation and 2T - 4T mode indicator: Lit when arc generation (2T or 4T) has been selected, pressing button 20 repeatedly.
Indicator details:
15. Bi-Level Arc Mode Indicator:
Lit when Bi-Level 4T (Lift or HF) arc generation has been selected.
16. 2T Lift-Arc Indicator :
Lit when 2T Lift-Arc generation has been selected.
17. 4T Lft-Arc Indicator :
Lit when 4T Lift-Arc generation has been selected. If LED 15 is not lit it means normal 4T Lift­Arc generation has been set. If lit, 4T Bi-Level Lift-Arc generation has been set.
18. 2T HF Arc Generation Indicator
Lit when 2T HF arc generation has been selected.
19. 4T HF Arc Generation Indicator
Lit when 4T HF arc generation has been selected. If LED 15 is not lit it means normal 4T HF arc generation has been set. If lit, 4T HF Bi-Level arc generation has been set.
LEDs 21, 22 and 23: Welding Mode Indicators. Lit when a welding mode has been selected pressing button 24 repeatedly
21. MMA Welding indicator.
22. Non-Pulse TIG Welding Indicator.
23. Pulsed TIG Welding Indicator.
24. MMA/TIG Mode Selector:
Repeatedly pressing this button alternates the welding mode, ie. MMA mode (LED 21 on). normal TIG mode
8
(LED 22 on) or pulsed
TIG mode (LED 23 on).
25. WELDING CURRENT KNOB.
Further Function: Turning this knob, while using button 14 and LEDs 3 to 10, the welding parameters can be set.
26. LOCAL / REMOTE SELECTOR:
Local (LED 27 off) or Remote (LED 27 on) use of the welder can be selected pressing this button. When in local use the welding current is set turning knob 25. During remote use the welding current is set using a remote unit (optional accessory).
27. REMOTE USE INDICATOR
28. BALANCE KNOB: TIG AC welding: The balance of the DC
component of the AC output welding current can be set using thes Knob.
TIG DC/MMA welding: Not used
29. Balance Current Confirmation: TIG AC welding: This lights up for app. 4
seconds at each setting selected using of Knob 28.
MMA + TIG DC welding: Not used
30. Direct polarity indicator
31. Reverse polarity indicator
32. AC mode indicator
33. Polarity selector: Repeatedly pressing
this button alternates the output polarity . MMA Mode: switch between direct polarity (LED 30 ON) (usual selection) and Reverse polarity (LED 31 ON) TIG Mode: switches between Reverse polarity DC mode(LED 31 ON) and AC mode (LED 32 on).
34. Air-intake grills
35. Welding front socket MMA welding: Electrode clamp TIG welding: Welding Torche
36. Remote Control Connector MMA welding: Using a dedicated (optional)
accessory, the welding current can be remote adjusted. TIG welding: A “start” or “stop” command is relayed from the torch to the unit. If a welding pedal (optional accessory) is used, a suitable current level command is
also sent. (In the latter case, the torch button is automatically disabled.).
37. Gas Hose Connector: MMA welding: Not used TIG welding: Torch hose connection.
38. Earth Clamp MMA welding: Earth Clamp TIG welding: Earth Clamp
FIGURE 2:
39. Fuse
40. ON/OFF SWITCH Switches ON or OFF
the unit
41. Power supply cable: Input cable provided with plug.
42. GAS INPUT: (Paragraph 5) MMA welding: Not used TIG welding: elding torch hose connection.
43. Liquid-Cooling System Connector (optional accessory): Beware !!
The connector uses dangerously high voltage: NEVER use it for any other use than as described in this Manual.
3. CONNECTION TO POWER SUPPLY
Before plugging the unit in, check the power supply voltage, phase and voltage frequency.
The permissible voltage is shown in the “Technical Specification” chapter of this manual and on the unit nameplate. Ensure the welder is earthed appropriately. Also check that the plug provided with the unit is compatible with the local power grid socket. Make sure that the power supply is sufficient to operate the welder. The types of power supply protection devices to be used are listed in the “Technical Specification” section of this manual.
The power cable supplied with the welder should not be extended but, if that becomes necessary, either an identical or greater cross-section cable should be used according to the final cable length. The TT165 AC/DC and TT205 AC/DC models
9
require a three-wire cable (2 phases and earth) with a minimum cross section area equal to 2.5 mm².
4. OUTPUT CONNECTIONS
The welding cables are connected using fast-connector plugs.
4.1 MMA Welding connections
1) Connect the electrode clamp to the
special socket on the front panel of the unit
(Fig 1 – 35). Lining up the peg and the groove, insert the plug and screw it in well clockwise. Do not over-tighten. Check the direct polarity Led (Fig. 1 - 30) is ON.
2) Connect the earth cable to the special socket on the front panel of the unit (Fig 1 –
38) Lining up the peg and the groove, insert the plug and screw it in well clockwise. Do not over-tighten.
WARNING: Some electrodes require negative polarity on the electrode clamp and positive polarity on the earth cable. In that case, invert polarity using the Fig. 1 ­35 button. Always check the electrode packaging for instructions regarding the required polarities!
4.2 TIG WELDING CONNECTIONS
1) Connect the earth cable to the special
socket on the front panel of the unit (Fig. 1 – 38). Lining up the peg and the groove, insert the plug and screw it in well clockwise. Do not over-tighten.
2) Connect the torch to the appropriate socket (Fig 1 – 35). Lining up the peg and the groove, insert the plug and screw it in well clockwise. Do not over-tighten. Connect the torch remote signal connector to socket 36 (Fig.1) on the front panel of the unit. Do not over-tighten.
5. GAS CYLINDER AND GAS PRESSURE REGULATOR CONNECTIONS
Only for TIG Welding: Skip this charter entirely if the welder is to be used for MMA.
Before connecting the gas cylinder, check it contains pure Argon gas. Always use welding torches with control buttons.
While referring to Figure 3, follow these instructions carefully:
1. Connect the pressure regulator (2) to the
gas cylinder (3). Tighten the bolt (6) between the regulator (2) and the cylinder (3). Do not overtighten to avoid damaging the cylinder valve (1).
2. Connect the gas hose of the torch (4) to the pressare regulator (2) and clamp securely using a clasp (5). (Alternatively use cylinder and hose fast connectors).
3. Connect the other end of the gas hose (6) to the socket on the rear panel of the welder unit (Fig.2 – 42).
4. Connect the gas hose from the torch to the appropriate socket (7) on the front panel of the unit (37 di fig 1).
4
3
2
1
6
2
5
1
3
Fig.3
10
5. Open the gas cylinder
valve (1). Press the torch button and check that gas is flowing through correctly.
WARNING: Cylinders contain high pressure gas. Handle them with care. Inappropriate treatment can cause serious accidents. Do not pile gas cylinders up and never expose them to excessive heat, flames or sparks. Do not bang cylinders against each other. Contact your supplier for more information regarding the use and maintenance of gas cylinders. WARNING: Never use cylinders that are damaged or show signs of oil or grease leakage. Contact your supplier immediately of any such circumstances.
6. WELDING METHODS
The welding mode is selected pressing button 24 (Fig.1) repeatedly. Check the correct mode has been selected, i.e. MMA (LED21 on), normal TIG (LED22 on) or pulsed TIG (LED23 on).
6.1 MMA Welding (LED 21, Fig 1 ‘on’)
Select this mode pressing button 24 repeatedly until LED21 lights up.
6.1.1 Description
Electric MMA (Metal Manual Arc) and SMAW (Shielded Metal Arc Welding) are both manual procedures exploiting the heat generated by an electric arc that is produced when covered welding electrodes make contact with the workpiece. It is commonly used due to its versatility. In fact, welding jobs can be performed anywhere: in a workshop, in the open, in confined spaces or hard to reach areas. A wide range of electrodes are available, suiting all requirements. The arc is generated touching the electrode to the workpiece. The potentiometer knob (Fig. 1 –25) regulates the welding current (thicker workpieces require higher current settings).
6.1.2 MMA WELDING FEATURES
While welding the following features come into effect: Arc Force: Whenever the arc tends to drop the microprocessor automatically increases the welding current in order to maintain and stabilise the arc.
Hot Start: The arc is generated touching the electrode to the workpiece. To ensure the arc is generated efficiently, the microprocessor increases the welding current for app. one second, , guaranteeing fast, safe arc generation.
Antisticking: Stops the welding current if the operator makes a mistake causing the electrode to stick to the workpiece. The electrode can be removed from its clamp without causing damaging sparks.
6.1.3 MMA WELDING
Proceed as follows for MMA welding:
1. Using the button 33 (Fig. 1) set the right
polarity of the welding current. Usually direct polarity (LED 30 ON). Always check the suitable polarity indicated in the electrode manufacurer’s instruction.
2. According to the type of electrode and the thickness of the workpiece, set the welding current using Knob 25 (Fig.1). (The welding current value is shown on display 13). Figure 4 provides guidelines according to the diameter of the specific electrode being used. However, the electrode manufacturer’s instructions should also be heeded.
DIAMETRO (mm) CORRENTE (A)
35-50
40-70 60-100 80-140
120-170 180-250
1.6
2.0
2.5
3.25
4.0
5.0
Fig. 4 Electrode Diameter vs Welding
Current Considerations
11
3. Connect the earth clamp to the
workpiece.
4. Place the electrode in the clamp.
5. During the entire welding process
maintain a 3-4mm distance from the welding pool that has been created. Weld using small zig-zag movements so as to be able to regulate the size of the weld as desired.
6. To stop welding, distance the electrode from the workpiece.
WARNING: When “Basic” electrodes are being used, remove any residue left on the electrode before welding. To do that, gently tap the electrode on a metallic surface. (If residue is left on an arc cannot be generated).
6.2 DC Welding (LED 31 and LED 22 or 23 Fig.1 ON) Select this mode pressing button 24 repeatedly until LED22 (normal TIG welding) or LED 23 (pulsed TIG welding) of Figure 1 lights up. Check the Led (31 - Fig. 1) is ON.
6.2.1 Description
Argon gas welding using unmeltable tungsten electrodes (often called TIG:Tungsten Inert Gas welding) is a process by which heat is generated by an arc when a non-consumable electrode makes contact with the workpiece. Welding occurs when the edges of the workpiece are molted and filler metals in rod form are used to fuse the materials together. TIG welding can be used in all work positions and can be applied to even very thin metal sheets. It is a procedure that provides easy arc control, a powerful concentrated heat source and full control of the amount of filler used. It is particularly useful when accurate welding is required on a wide range of thicknesses, when welding in awkward positions or where deep fillings are required on pipes, for instance. In TIG mode a variety of materials can be welded: ferrous materials, nickel alloys, copper, titanium, magnesium etc. It is not, however, advisable for aluminium.
Before welding the following settings must be programmed:
1) Arc generation mode (Lift or HF)
2) Welding mode (2T, 4T or 4T Bi-Level)
3) Welding procedure (Normal or Pulsed)
6.2.2 Arc Generation Mode (Lift or HF).
The arc can be generated either by touching the elec trode to the workpiece (Lift mode) or by approaching the torch to torch to the workpiece (HF mode).
Lift generation minimises electromagnetic disturbance and weld pool pollution.
To select Lift mode, press button 20 (Fig. 1) repeatedly until one of the following occurs, as appropriate :
Led 16 on: Lift mode for 2T welding Led 17 on: Lift mode for 4T welding Led 17 and 15 ON: Lift mode for 4T Bi-
Level welding
HF Arc Generation is easy and minimises electrode tip damage.
To set HF mode, press button 20 (Fig.1) repeatedly until one of the following occurs, as appropriate : Led 18 ON: HF arc generation for 2T welding. Led 19 ON: HF arc generation for 4T welding. Led 19 and 15 ON: HF arc generation for 4T Bi-Level welding.
6.2.3 Welding Mode Selection (2T, 4T or 4T Bi-Level).
The welder’s behaviour and the welding results differ according to the mode selected (2T, 4T or 4T Bi-Level).
2T Mode
To select this mode press button 20 (Fig.1) repeatedly until one the following occurs, as appropriate: Led 16 ON: 2T welding (Lift-Arc generation).
12
Led 18 ON: 2T welding (HF
Arc generation) The torch will continue welding until the torch button is released. The microprocessor will regulate the increases and decreases in current and gas flow in order to ensure optimum results.
Gas flows immediately when the torch button is pressed. Once the T1 stage (the so-called “Pre-Gas” phase) has been completed, the welding current starts to increase. The factory-set duration is 0.5 seconds. The T2 stage, which is the phase during whi ch the welding current increases from zero to l2 (welding current set using knob 25 of Figure 1), is called “Slop-Up Time” and has been factory-set at 0,2 seconds. As soon as the torch button is released the current immediately starts to decrease, going from l2 to zero during the T3 stage (factory-set at 2 seconds). Gas continues to be released for a time during the T4 stage (the so-called “Post­Gas” phase) when the torch button is released (factory-set at 5 seconds). All these settings can be adjusted by the user following the instructions.
4T Mode: To select this mode press 20 (Fig. 1) button repeatedly until one of the following occurs, as appropriate
Led 17 ON: 4T (Lift - Arc generation) Led 19 On: 4T (HF Arc generation)
In this mode the torch starts the welding process as soon as the button is pressed
once. Pressing again terminate the process. The microprocessor controls the increasing and decreasing current time and the gas flow in order to ensure optimum results.
Gas flows immediately when the torch button is pressed. Once the T1 stage (the so-called “Pre-Gas” phase) has been completed, the welding current increases to a pre-set initial level (ls). The factory-set parameters are : duration = 0.5 seconds, ls current value = 20A. This remains unchanged until the torch button is released. When the button is released the current increases during the T2 stage (Slop-Up Time) from the ls value to I2 (welding current set using knob 25, Figure 1). (Factory-set at 0,2 seconds) This remains unchanged until the torch button is pressed again. When pressed again, the welding current goes from the initial l2 value to the final lf value (factory-set at 20A), which is the T3 (Slop­Down Time) stage (factory-set at 2 seconds).
The welding current stays constant at the lf value until the torch button is released. The current is zeroed upon button release. Gas continues to be released for a time during the T4 stage (the so-called “Post­Gas” phase), factory-set at 5 seconds). All these settings can be adjusted by the user following the instructions below.
Fig. 5
Fig. 6
Pushed Button
Pushed Button
Pushed Button
Figure 5 shows exactly what happens when the torch button is pressed.
Figure 6 shows exactly what happens when in this mode.
13
4T Bi-Level Mode.
To select this mode press button 20 (Fig.1) repeatedly until one the following occurs, as appropriate (please also refer to previous paragraph): Led 15 and 17 ON: 4T Bi-Level welding (Lift-Arc generation) Led 15 and 19 ON: 4T Bi-Level welding (HF Arc generation) In this mode (and as per 4T Mode) the torch starts the welding process as soon as the button is pressed once. Pressing again terminates the process. While welding the current can be decreased from l2 to lf by lightly pressing the torch button (for less than 0.7 seconds). To restore the pre-set current value, press the button again lightly. Prolonged pressure on the torch button will terminate this process, as described in the paragraph regarding 4T mode. The microprocessor will regulate the increases and decreases in current and gas flow in order to ensure optimum results.
6.2.4 Welding Process Selection (Normal or Pulsed)
To switch between normal or pulsed wel ding, press button 24 (Fig.1) until either LED22 (normal) or L ED23 (pulsed) lights up.
Normal Welding:
Once the welding current set at l2 using knob 25 (Fig.1) is reached the microprocessor will maintain that value for the duration of the welding process.
Pulsed Welding:
In this case the welding current will not remain constant at the l2 value set using knob 25 (Fig.1). It will continue to alternate between the l2 value and a much lower ls value (so-called “background current”). The alternation frequency between the two values is adjustable (the factory-set frequency is 30Hz but that can be adjusted following the instructions below.
The length of time the welding current remains al l2 value versus the duration of the complete duty cycle can also be adjusted. The factory-set ratio is 50%.
Welding can now begin.
6.2.5 TIG Welding
Follow these instructions in TIG Lift-Arc mode:
1. Set the welding current turning knob 25,
Figure 1. (The setting will be displayed on panel 13, Fig.1)
2. Connect the earth clamp to the workpiece.
3. Regulate the gas flow using the regulator on the cylinder (app. 6 litres/min) while pressing the torch button.
4. Rest the ceramic tip of the torch on the workpiece and twist it until the position shown in Figure 7a is reached so the tungsten electrode also makes contact with the workpiece.
5. Press the torch button.
6. Slowly lift the tungsten electrode away
from the workpiece using the tip of the torch for leverage (fig. 7b)
7. Once an arc is generated the welding current gradually increases up to the value selected.
8. During the entire welding process
maintain the same distance from the
7a
7b
14
welding pool that has been
created.
9. To stop welding, release the torch button
(or press it again if in 4T mode) and
distance the torch from the workpiece.
The potentiometer knob (Fig.1 – 25)
regulates the welding current.
TIG welding with HF Arc generation is very
similar to Lift-Arc welding. The only
difference is, the electrode does not need
to make contact with the workpiece. It only
needs to be app. 3-4 mm away from the
workpiece while the torch button is being
pressed to generate an arc before contact
is made.
6.2.6 Welding Parameter Setting
This description often refers to Figure 1.
Set the welding current turning knob 25.
The value selected will be displayed on
panel 13. App. 1 minute after being
adjusted, the new value is memorised for
future operations.
Many other welding parameters can also be
adjusted. Press button 14 (“Set”) until the
LED relating to the required parameter
lights up (LEDs 3 to 10).
The value of that parameter (or feature) can
be adjusted used knob 25 (the value will be
displayed on panel 13).
The adjustments are memorised pressing
button 14 (“Set”) or automatically in app. 1.5
seconds.
Note 1: 12 frequencies can be selected (0.3Hz, 0.5Hz, 1Hz, 3Hz, 5Hz, 10Hz, 15Hz, 20Hz, 30Hz, 50Hz, 80Hz, 100Hz.) Three or four duty cycle values can be selected for each frequency, as per the following Table.
LED
Name
Pre gas
Is
Su
Pulse
I2
Sd
If
Post
gas
Pre-Gas Phase
(Gas flow before
welding)
Initial Current (Current when torch button is
pressed and back-
ground current)
Slop-UP Time
(Time between ls
current value and l2
current value)
Frequency and
Pulsed Duty Cycle
(Pulsation
frequency)
Welding current
Slop-Down Time
(Time between l2
current value and lf
current value)
Final Current (Final welding current value)
Post-Gas Phase:
(Gas flow duration
when terminating
welding)
6.2.3
0 - 20s
0.5s
6.2.3
6.2.4
From 5A
to I2 value
20 A
6.2.3
0 -20 s
0,2 s
6.2.4
3 – 100Hz
(Note 2)
30Hz
6.1
6.2
6.2.3
0 – 20 s
2 s
6.2.3
6.2.4
From 5A to
I2 value
20 A
6.2.3
0 – 20 s
5 s
TT258:
5 – 255A
100A
TT305: 5 - 300
100A
DESCRIPTION
Reference
Para.
Range di
variazione
Default Setting
3
4
5
6
7
8
9
10
Selected
Frequency
Duty-Cycle
Display Panel (13)
Readings
0.3Hz
0.3Hz
0.3Hz
0.3Hz
0.5Hz
12.5%
25%
50%
75%
12.5%
25%
50%
75%
12.5%
25%
50%
75%
25%
50%
75%
25%
50%
75%
0.31
0.32
0.33
0.34
0.51
0.52
0.53
0.54
1.1
1.2
1.3
1.4
3.1
3.2
3.3
5.1
5.2
5.3
0.5Hz
0.5Hz
0.5Hz
1Hz
1Hz
1Hz
1Hz
3Hz
3Hz
3Hz
5Hz
5Hz
5Hz
Figure 8: describes the adjustable parameters.
15
6.3 AC - TIG Welding (LED 22, 23 and 32 Fig.1 ON) Select this mode pressing button 24 repeatedly until LED 32 (normal TIG welding) or LED 33 (pulsed TIG welding) of Figure 1 lights up. Check the Led (31 - Fig. 1) is ON.
6.3.1 Description
Argon gas welding using unmeltable tungsten electrodes (often called TIG:Tungsten Inert Gas welding) is a process by which heat is generated by an arc when a non-consumable electrode makes contact with the workpiece. Welding occurs when the edges of the workpiece are molted and filler metals in rod form are used to fuse the materials together.
TIG welding can be used in all work positions and can be applied to even very thin metal sheets.
It is a procedure that provides easy arc control, a powerful concentrated heat source and full control of the amount of filler used. It is particularly useful when accurate welding is required on a wide range of thicknesses, when welding in awkward positions or where deep fillings are required on pipes, for instance. In TIG mode a variety of materials can be welded : ferrous materials, nickel alloys, copper, titanium, magnesium etc. It is not, however, advisable for aluminium.
Before welding the following settings must be programmed:
1) Arc generation mode (Lift or HF)
2) Welding mode (2T, 4T or 4T Bi-Level)
3) Welding procedure (Normal or Pulsed)
6.3.2 Arc Generation Mode (Lift or HF).
The arc can be generated either by touching the electrode to the workpiece (Lift mode) or by approaching the torch to torch to the workpiece (HF mode).
Lift generation minimises electromagnetic disturbance and weld pool pollution.
To select Lift mode, press button 20 (Fig. 1) repeatedly until one of the following occurs, as appropriate :
Led 16 on: Lift mode for 2T welding Led 17 on: Lift mode for 4T welding Led 17 and 15 ON: Lift mode for 4T Bi-
Level welding
HF Arc Generation is easy and minimises electrode tip damage.
To set HF mode, press button 20 (Fig.1) repeatedly until one of the following occurs, as appropriate : Led 18 ON: HF arc generation for 2T welding. Led 19 ON: HF arc generation for 4T welding. Led 19 and 15 ON: HF arc generation for 4T Bi-Level welding.
6.3.3 Welding Mode Selection (2T, 4T or 4T Bi-Level).
The welder’s behaviour and the welding results differ according to the mode selected (2T, 4T r 4T Bi-Level).
2T Mode
To select this mode press button 20 (Fig.1) repeatedly until one the following occurs, as appropriate: Led 16 ON: 2T welding (Lift-Arc generation). Led 18 ON: 2T welding (HF Arc generation) The torch will continue welding until the torch button is released.
Fig. 5
Figure 5 shows exactly what happens when the torch button is pressed.
BUTTON PUSHED
16
The microprocessor will
regulate the increases and decreases in current and gas flow in order to ensure optimum results.
Gas flows immediately when the torch button is pressed. Once the T1 stage (the so-called “Pre-Gas” phase) has been completed, the welding current starts to increase. The factory-set duration is 0.5 seconds. The T2 stage, which is the phase during which the welding current increases from zero to l2 (welding current set using knob 25 of Figure 1), is called “Slop-Up Time” and has been factory-set at 0,2 seconds. As soon as the torch button is released the current immediately starts to decrease, going from l2 to zero during the T3 stage (factory-set at 2 seconds). Gas continues to be released for a time during the T4 stage (the so-called “Post­Gas” phase) when the torch button is released (factory-set at 5 seconds). All these settings can be adjusted by the user following the instructions given below.
4T Mode
To select this mode press 20 Fig. 1 button repeatedly until one of the following occurs, as appropriate
Led 17 ON: 4T (Lift - Arc generation) Led 19 On: 4T (HF Arc generation)
in this mode the torch starts the welding process as soon as the button is pressed once. Pressing again terminate the process.
The microprocessor controls the increasing and decreasing current time and the gas flow in order to ensure optimum results.
Gas flows immediately when the torch button is pressed. Once the T1 stage (the so-called “Pre-Gas” phase) has been completed, the welding current increases to a pre-set initial level (ls). The factory-set parameters are : duration = 0.5 seconds, ls current value = 20A. This remains unchanged until the torch button is released. When the button is released the current increases during the T2 stage (Slop-Up Time) from the ls value to 12 (welding current set using knob 25, Figure 1).
(Factory-set at 0,2 seconds)
This remains unchanged until the torch button is pressed again. When pressed again, the welding current goes from the initial l2 value to the final lf value (factory-set at 20A), which is the T3 (Slop-Down Time) stage (factory-set at 2 seconds).
The welding current stays constant at the lf value until the torch button is released. The current is zeroed upon button release. Gas continues to be released for a time during the T4 stage (the so-called “Post­Gas” phase, factory-set at 5 seconds). All these settings can be adjusted by the user following the instructions given below.
4T Bi-Level Mode.
To select this mode press button 20 (Fig.1) repeatedly until one the following occurs, as appropriate (please also refer to previous paragraph): Led 15 and 17 ON: 4T Bi-Level welding (Lift-Arc generation) Led 15 and 19 ON: 4T Bi-Level welding (HF Arc generation) In this mode (and as per 4T Mode) the torch starts the welding process as soon as the button is pressed once. Pressing again terminates the process.
Fig. 6
Button Pushed
Button Pushed
Figure 6 shows exactly what happens when in this mode.
17
While welding the current can be decreased from l2 to lf by lightly pressing the torch button (for less than 0.7 seconds). To restore the pre-set current value, press the button again lightly. Prolonged pressure on the torch button will terminate this process, as described in the paragraph regarding 4T mode. The microprocessor will regulate the increases and decreases in current and gas flow in order to ensure optimum results.
6.3.4 Welding Process Selection (Normal or Pulsed)
To switch between normal or pulsed welding, press button 24 (Fig.1) until either LED22 (normal) or LED23 (pulsed) lights up.
Normal Welding:
Once the welding current set at l2 using knob 25 (Fig.1) is reached the microprocessor will maintain that value for the duration of the welding process.
Pulsed Welding:
In this case the welding current will not remain constant at the l2 value set using knob 25 (Fig.1). It will continue to alternate between the l2 value and a much lower ls value (so-called “background current”). The alternation frequency between the two values is adjustable (the factory-set frequency is 30Hz but that can be adjusted following the instructions). The length of time the welding current remains al l2 value versus the duration of the complete duty cycle can also be adjusted. The factory-set ratio is 50%.
Welding can now begin.
6.3.5 TIG Welding
Follow these instructions in TIG Lift-Arc mode:
1. Set the welding current turning knob 25,
Figure 1. (The setting will be displayed on panel 13, Fig.1)
2. Connect the earth clamp to the workpiece.
3. Regulate the gas flow using the regulator
on the cylinder (app. 6 litres/min) while pressing the torch button.
4. Rest the ceramic tip of the torch on the workpiece and twist it until the position shown in Figure 7a is reached so the tungsten electrode also makes contact with the workpiece.
5. Press the torch button.
6. Slowly lift the tungsten electrode away
from the workpiece using the tip of the torch for leverage (fig. 7b)
7. Once an arc is generated the welding current gradually increases up to the value selected.
8. During the entire welding process maintain the same distance from the welding pool that has been created.
9. To stop welding, release the torch button (or press it again if in 4T mode) and distance the torch from the workpiece. The potentiometer knob (Fig.1 – 25) regulates the welding current.
7a
7b
18
TIG welding with HF Arc
generation is very similar to Lift-Arc
welding. The only difference is, the
electrode does not need to make contact
with the workpiece. It only needs to be app.
3-4 mm away from the workpiece while the
torch button is being pressed to generate
an arc before contact is made.
6.3.6 Welding Parameter Setting
This description often refers to Figure 1.
Set the welding current turning knob 25. The
value selected will be displayed on panel 13.
App. 1 minute after being adjusted, the new
value is memorised for future operations.
Many other welding parameters can also be
adjusted. Press button 14 (“Set”) until the LED
relating to the required parameter lights up
(LEDs 3 to 10).
The value of that parameter (or feature) can
be adjusted used knob 25 (the value will be
displayed on panel 13).
The adjustments are memorised pressing
button 14 (“Set”) or automatically in app. 1.5
seconds.
Note 1: 12 frequencies can be selected (0.3Hz, 0.5Hz, 1Hz, 3Hz, 5Hz, 10Hz, 15Hz, 20Hz, 30Hz, 50Hz, 80Hz, 100Hz.) Three or four duty cycle values can be selected for each frequency, as per the following Table.
LED
Nome
Pre gas
Is
Su
Pulse
I2
Sd
If
Post
gas
Tempo di Pre-Gas (Tempo in cui viene
fatto fluire il gas
prima di iniziare la
saldatura)
Corrente iniziale
(corrente al
momento della
pressione del
pulsante torcia e
corrente di
back-ground)
Slop-UP Time
(tempo in cui la
corrente passa dal
valore Is al valore I2)
Frequenza e
duty-cycle di pulsazione (frequenza di
ripetizione della
pulsazione)
Corrente di saldatura
Slop-Down Time
(tempo in cui la
corrente passa dal
valore I2 al valore If)
Corrente finale
(corrente di fine
saldatura)
Tempo di Post-Gas
(Tempo in cui viene
fatto fluire il gas
dopo la fine della
saldatura per
raffreddare la torcia)
6.2.3
0 - 20s
0.5s
6.2.3
6.2.4
da 5A al
valore I2
20 A
6.2.3
0 -20 s
0,2 s
6.2.4
3 – 100Hz
(Nota 2)
30Hz
6.1
6.2
6.2.3
0 – 20 s
2 s
6.2.3
6.2.4
da 5A al
valore I2
20 A
6.2.3
0 – 20 s
5 s
TT258:
5 – 255A
100A
TT305: 5 - 300
100A
DESCRIZIONE
Descr.
Paragrafo
Range di
variazione
Valore
di
default
3
4
5
6
7
8
9
10
Frequenza selezionata
Duty-Cycle
Visualizzazione sul
display 13
0.3Hz
0.3Hz
0.3Hz
0.3Hz
0.5Hz
12.5%
25%
50%
75%
12.5%
25%
50%
75%
12.5%
25%
50%
75%
25%
50%
75%
25%
50%
75%
0.31
0.32
0.33
0.34
0.51
0.52
0.53
0.54
1.1
1.2
1.3
1.4
3.1
3.2
3.3
5.1
5.2
5.3
0.5Hz
0.5Hz
0.5Hz
1Hz
1Hz
1Hz
1Hz
3Hz
3Hz
3Hz
5Hz
5Hz
5Hz
Figure 8, describes the adjustable parameters.
19
7.REMOTE CONNECTIONS
7.1 MMA Welding
Using socket 36 (Fig. 1) the welding current regualtor coin be used close to the location where welding will take place.
Proceed as shown in Figure 9.
The resistance value is of secondary importance: 2.2kOhm anc 10kOhm 1/2W components are acceptable. Fimer can supply the accessory required. Turning the knob, the welding current can be set raging from zero to the value selected using Knob 25 (Fig. 1).
7.2 TIG Welding
Connector 36 (Fig.1) provides contact
between the torch button and the welder via
terminals A and E, as shown in Fig.10.
The connection is automatic when using the
TIG torch.
7.3 TIG WELDING (Pedal-controlled)
Using socket 36 (Fig.1) the welding current regulator can be used close to the location where welding will take place. Using the appropriate accessory, not only the welding process (start and finish) is controlled but also the welding current. When using the original Fimer accessory, the pedal needs merely t o be connected to socket 36 (Fig.1). The torch connector is not used. If a non-original accessory is used, follow
the connection instructions shown in Fig.10. The resistance value is of secondary importance: 2.2kOhm and 10kOhm 1/2W components are acceptable.
8. TROUBLESHOOTING
The most common problems and their solutions are listed below:
9. BLOCK DIAGRAM
1. Input Switch
2. Mains power and control board
3. Power Module
4. Solenoid Valve
5. Display panel
6. Auxiliary transformer
7. FAN
8. Current sensor (installed on block 2)
Sw1 = Pulsante Torcia P1 = Potenziometro
Fig. 9
Fig. 10
DIFETTO
CAUSA
SOLUZIONE
Arco spento
Cattivo contatto
tra pinza di
massa e pezzo
Stringere la
pinza e controllare
La macchina cessa improvvi­samente di fun-
zionare dopo un
uso prolungato.
la macchina è
surriscaldata per
un uso eccessivo
e la protezione
termica è
intervenuta.
Lasciare raffreddare la macchina per almeno 20-30
minuti.
La macchina
cessa di funzio-
nare e sul display
appare la scritta
E.Ln
Tensione di rete
al di sotto del
valore minimo
accettabile.
Verificare se non si sta utilizzando
un cavo di prolun-
ga troppo lungo
e/o di sezione
inadeguata.
20
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NOTE
ESPAÑOL FRANÇAIS ENGLISH
ITALIANO
DEUTSCH
Per RAEE s’intendono i rifiuti di Apparecchiature Elettriche ed Elettroniche (AEE) incluse di tutti i componenti,i sottoinsiemi ed i materiali di consumo che sono parte integrante del prodotto nel momento in cui si assume la decisione di disfarsene. La Legislazione prevede la suddivisione in 2 categorie principali chiamate RAEE PROFESSIONALI o RAEE DOMESTICI.
Per RAEE PROFESSIONALI s’intendono tutti i rifiuti di apparecchiature elettriche ed elettroniche destinate ad uso pret­tamente industriale. Per RAEE DOMESTICO s’intendono tutti i generatori ad alimentazione monofase con corrente di uscita MAX <= 200A con i loro accessori.
Per lo smaltimento di un RAEE DOMESTICO si avranno 2 possibilita’: a)Nel caso si decidesse di comprare una nuova apparecchiatura equivalente l’utilizzatore potrà consegnarlo al distribu-
tore il quale dovrà ritirarlo gratuitamente. b)Dovrà depositarlo nella piazzola Comunale, nel contenitore o apposita area identificata come “RAGGRUPPAMENTO 4”. Per lo smaltimento di un RAEE PROFESSIONALE alla data di redazione del Manuale di istruzioni non essendo ancora definitiva l’applicazione della Normativa si prega di contattare il distributore e/o Il costruttore per informazioni in merito allo smaltimento.
ALLA DATA DELLA REDAZIONE DEL PRESENTE MANUALE D’ISTRUZIONI QUESTE INFORMAZIONI SONO DA RITENERSI NON DEFINITIVE IN QUANTO SUSCETTIBILI DI POSSIBILI MODIFICHE SECONDO GLI OBBLIGHI LEGATI AL DECRETO LEGISLATIVO N° 151/2005 CHE OTTEMPERA LA DIRETTIVA 2002/96/CE.
This product contains electrical or electronic materials.
The presence of these materials may, if not disposed of properly, have potential adverse affects on the environment. Presence of this label on the product means it must not be disposed of in normal household waste and must be disposed of separately.
As a consumer you are responsible for ensuring that this product is disposed of properly. If your supplier offers a disposal facility please use it or alternatively contact your local authority/coun­cil to find out how to properly dispose of this product.
Nur für EU-Länder
Werfen Sie Elektrogeräte nicht in den Hausmüll
Gemäß Europäischer Richtlinie 2002/96/EG über Elektro- und Elektronik-Altgeräte und Umset­zung in nationales Recht müssen verbrauchte Elektrowerkzeuge getrennt gesammelt und einer umweltgerechten Wiederverwertung zugeführt werden.
No tirar nuncalos aparatos eléctricos junto con los residuos en general!
De conformidad a la Directiva Europea 2002/96/EC relativa a los Residuos de Equipos Eléc- tricos o Electrònicos (RAEE) y al acuerdo de la legislaciòn nacional, los equipos eléctricos deberàn ser recogidos y reciclados respetando el medioambiente.
Como propietario del equipo, deberà informar de los sistemas y lugares apropiados para la reco- gida de los mismos.
Aplicar esta Directiva Europea protegerà el medioambiente y su salud!
Ne pas jeter les appareils électriques avec les déchets ordinaires!
Conformément à la Directive Européenne 2002/96/EC relative aux Déchets dÉquipements Électriques ou Électroniques (DEEE), et à sa transposition dans la législation nationale, les appareils électriques doivent être collectés à part et être soumis à un recyclage respectuex de lenvironnement.
En tant que propriétaire de léquipement, vous devriez vous informer sur les systèmes de collecte approuvés auprès nos représentants locaux.
Appliquer cette Directive Européenne améliorera lenvironnement et la santé!
No tirar nuncalos aparatos eléctricos junto con los residuos en general!
De conformidad a la Directiva Europea 2002/96/EC relativa a los Residuos de Equipos Eléc­tricos o Electrònicos (RAEE) y al acuerdo de la legislaciòn nacional, los equipos eléctricos deberàn ser recogidos y reciclados respetando el medioambiente.
Como propietario del equipo, deberà informar de los sistemas y lugares apropiados para la reco­gida de los mismos.
Aplicar esta Directiva Europea protegerà el medioambiente y su salud!
Ne pas jeter les appareils électriques avec les déchets ordinaires!
Conformément à la Directive Européenne 2002/96/EC relative aux Déchets d’Équipements Électriques ou Électroniques (DEEE), et à sa transposition dans la législation nationale, les appareils électriques doivent être collectés à part et être soumis à un recyclage respectuex de l’environnement.
En tant que propriétaire de l’équipement, vous devriez vous informer sur les systèmes de collecte approuvés auprès nos représentants locaux.
Appliquer cette Directive Européenne améliorera l’environnement et la santé!
Cod. 910.100.333GB REV00
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