Fiesta C172-30804 Owner's Manual

WARRANTY INFORMATION
Full Model No. from outer carton:
Date Purchased:
Serial Number (from rating plate):
SAVE THIS MANUAL FOR FUTURE REFERENCE
Installer must leave instructions with the consumer for future reference.
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE THE WARRANTY. ATTACH YOUR RECEIPT TO THE INSIDE COVER OF THIS MANUAL FOR EASY REFERENCE.
MODEL C172-30824 (SG44564)
THIS APPLIANCE IS FOR OUTDOOR USE ONLY SP1589-37
DANGER
WARNING!
Outdoor Gas Barbeque/Grill
Assembly manual and Use and Care
!
IF YOU SMELL GAS:
1. Shut off gas supply to appliance.
2. Extinguish any open flame.
3. Open lid.
4. Check all gas connections with a soap solution.
5. If odour continues, immediately call your bottled gas dealer.
• Leak test all connections after each bottle refill.
• Never check for leaks with a match or open flame.
• Do not store or use petrol or other flammable vapours and liquids in the vicinity of this or any other appliance.
• Store the gas bottle outdoors in a well ventilated area.
Hazardous Fire or Explosion may
result if these instructions
are ignored.
It is the user’s responsibility to see that
this barbecue is properly assembled,
installed, maintained and cared for.
Failure to follow instructions in this
manual could result in serious bodily
injury and/or property damage. Any
modification to the grill is dangerous and is not permitted. Do not place the
gas bottle under your barbecue.
WARNING!
!
!
1-888-267-2159
www.blueembergrills.com
2
THANK YOU FOR PURCHASING
THIS BARBEQUE
We are dedicated to creating the ultimate barbeque experience by providing you with all the right tools, starting with this manual. It is important to read through the entire booklet prior to using your barbeque to ensure you fully understand all of the features and how to operate your barbeque for optimum performance.
Please retain this manual for the lifetime of your barbeque after recording the serial and model number in the appropriate space allocated on the front cover.
The serial number can be found on the silver rating plate located on left side of the barbeque base or the back of the centre beam. Serial numbers are 8 digits long e.g. 02123456
The full model number can be found on the white label of your barbeque box or a partial model number is located above the serial number on the silver rating plate.
Getting Familiar With Your Barbeque . . . . .2
Caring For Your Equipment . . . . . . . . . . . . .3
Installation Electrical Caution L.P. Gas Cylinder Hose & Regulator
Cleaning & Maintenance . . . . . . . . . . . . . . . .6
Perform A Leak Test Cleaning Venturi Tubes Cleaning Other Parts of Your Appliance Storage
Using Your Appliance Correctly . . . . . . . . .7
Lighting Re-Lighting Shutting Down Breaking In Your Barbeque Cooking Techniques
Cooking Chart . . . . . . . . . . . . . . . . . . . . . . .10
Trouble Shooting Guide . . . . . . . . . . . . . . .11
O.E.M. Parts . . . . . . . . . . . . . . . . . . . . . . . . .13
Warranty Information . . . . . . . . . . . . . . . . .13
Assembly Instructions . . . . . . . . . . . . . . . .14
Bill of Materials . . . . . . . . . . . . . . . . . . . . . .31
TABLE OF CONTENTS
DANGER
DANGER: INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
!
WARNING
WARNING: INDICATES AN POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
!
CAUTION
CAUTION: INDICATES AN POTENTIALLY HAZARDOUS SITUATION, OR UNSAFE PRACTICE WHICH, IF NOT AVOIDED, COULD RESULT IN MINOR OR MODERATE INJURY.
!
SAFETY SYMBOLS
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
CAUTION
FOR RESIDENTIAL USE ONLY. DO NOT USE FOR COMMERCIAL COOKING.
!
WARNING
!
COMBUSTION BY-PRODUCTS PRODUCED WHEN USING THIS PRODUCT CONTAIN CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.
• Your barbeque is properly assembled.
• There are no leaks in the gas supply system (see ‘Leak Testing’).
• The burner is properly assembled with the venturi tubes seated over the valve outlets (Figure 1 below) and there are no blockages present in the venturi tubes (see ‘Cleaning Venturi Tubes’ section).
• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electric Code, ANSI/NFPA 70. Keep any electrical cords and/or fuel supply hoses away from an hot surfaces.
• All Electrical supply cords and/or gas supply hoses are kept away from all or any heated surfaces.
• Your barbeque is positioned in a safe location (see ‘Installation’ section Figure 2).
• Ensure valve outlets (orifices) are assembled 1 cm (3/8") into the venturi tubes.
• Check to see that the valve outlets and venturi tubes are parallel to the bottom of the base casting of your appliance.
BEFORE YOU USE THIS APPLIANCE
WARNING
GETTING FAMILIAR WITH YOUR BARBEQUE
!
DO NOT USE YOUR BARBEQUE UNTIL YOU HAVE READ AND UNDERSTOOD ALL THE INFORMATION IN THIS MANUAL. IT IS EXTREMELY IMPORTANT TO BE SURE THAT:
3
CARING FOR YOUR EQUIPMENT
INSTALLATION
THE INSTALLATION OF THIS APPLIANCE MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES:
• In Canada: must conform to CAN/CGA/CSA - B149.2 Propane Installation Code or CAN/CGA/CSA B149.1 Natural Gas Installation.
• In the U.S.A.: must conform to National Fuel Gas Code ANSI Z223.1./NFPA 54
• Handling and storage of LP cylinders must conform to LP Gas Code
NFPA/ANSI 58. Grill is not for use in or on recreational vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be electrically
grounded in accordance with local codes, or National Electrical Code, ANSI/NFPA 70. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.
3/8” or 10mm
Fig. 1
WARNING
FAILURE TO ENSURE THE ABOVE MAY RESULT IN A HAZARDOUS FIRE OR EXPLOSION CAUSING SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
WARNING
WHEN DECIDING WHERE TO PLACE YOUR APPLIANCE, FOLLOW THESE MINIMUM CLEARANCE DISTANCES TO ADJACENT COMBUSTIBLE MATERIALS:
• 61 cm (24 inches) from side of unit (See Figure 2)
• 46 cm (18 inches) from back of unit (See Figure 2)
MODEL MAY NOT BE EXACTLY AS SHOWN.
Fig. 2
APARTMENT DWELLERS
Check with management to learn the requirements and firecodes for using an LP gas grill in your apartment complex. If allowed,
useoutside on the ground floor with clearances as stated in Figure 2 from walls or rails. Do not use on or under balconies.
FOR YOUR OWN SAFETY:
• Only use your barbeque OUTDOORS in a well-ventilated area – preferably 3m (10 feet) from your residence or any outbuildings.
• Always keep the area around your barbeque clear of any combustible materials, gasoline, or other flammable liquids.
DO NOT operate this barbeque under overhead or unprotected construction.
DO NOT obstruct the flow of combustion and ventilation air to the barbeque.
DO NOT use in garages, sheds, breezeways, or other enclosed areas.
DO NOT store a spare L.P. (propane) cylinder under or near your barbeque.
DO NOT leave your barbeque unattended while in operation.
DO NOT allow children to operate or play near your barbeque.
DO NOT use while under the influence of alcohol or drugs.
DO NOT install/use in or on recreational vehicles and/or boats
WARNING
NOTE: FOR SMART BAR
(HEAT DISTRIBUTION PLATE) MODELS ONLY
LAVA ROCK IS NOT REQUIRED AND IS NOT TO BE USED IN THIS SYSTEM. THE USE OF LAVA ROCK OR CERAMIC ROCK WITH SMART BAR (HEAT DISTRIBUTION PLATE) IS EXTREMELY UNSAFE AND COULD RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
!
ELECTRICAL CAUTION
• If any accessory installed on this barbeque requires an external
electrical power source, it must be electrically grounded in accordance with local laws or in the absence of local laws, with the Canadian Electrical Code CSA C22.1 or in the U.S., with the National Electrical Code ANSI-NFPA 70.
• The three-prong plug provides protection against shock hazard
and should be plugged directly into a properly grounded three­prong receptacle. Do not cut or remove the grounding prong from this plug.
• Ensure all electrical supply cords and fuel supply hoses are
kept well away from any heated surfaces.
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WARNING
DO NOT USE THIS GAS OUTDOOR APPLIANCE UNDER ANY OVERHEAD COMBUSTIBLE CONSTRUCTION.
!
!
PROVIDING POWER TO YOUR BARBEQUE
Plug electrical cord into properly grounded GFI (Ground Fault Interrupt) receptacle. If use of an extension cord is required, be sure that it is a minimum 16 AWG, 3 wire well insulated cord, marked for OUTDOOR USE ONLY and properly grounded.
CAUTION: To ensure continued protection against risk of
electric shock, connect to properly earthed outlets only.
WARNING
IF THE ABOVE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.
!
VENTURI TUBE
AIR SHUTTER SLEEVE
BASE
VALVE OUTLE
61cm (24")
46cm
(18")
3/8” or 10mm
3/8” or 10mm
4
L.P. GAS CYLINDER
Gas cylinders manufactured today have mechanisms to provide worry free barbequing year round: Q.C.C.1 or Type 1-Quick Connect Coupling Valve, ensure fast tank hook-ups requiring only hand tightening. The redundant valve system inhibits the flow of gas to the burner if the connection is not 100% correct. O.P.D. or Overfill Protection Device prevents accidental gas leaks caused by cylinder “over pressurization”, the leading cause of cylinder gas leaks. The float in the tank will automatically stop filling at 80% capacity, leaving a 20% area for the expansion of liquid. Without this safety feature, the relief valve may open and discharge propane, creating a potential safety hazard. An O.P.D. cylinder is easily distinguished by its triangular hand wheel valve. (Figure 3)
Look for the Gas Guardian symbol to easily identify propane cylinders with these safety features.
1. SPECIFICATIONS
Self-contained propane gas barbeque systems are designed to be used only with a 9.1 kg (20 lb) propane cylinder, equipped with a Type 1 cylinder valve and incorporating an overfill protection device (O.P.D). This barbeque cannot be connected to an existing #510 P.O.L. type valve (ones with left-hand threads). The cylinder for your gas barbeque must be constructed and marked in accordance with the specifications of L.P. gas cylinders:
In Canada: The National Standards of Canada CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission.
In the U.S.: U.S. Department of Transportation (D.O.T.)
DO NOT CONNECT TO A PROPANE GAS CYLINDER EXCEEDING THIS CAPACITY, OR USE A CYLINDER WITH ANY OTHER TYPE OF VALVE CONNECTION DEVICE.
The Type 1 valve is recognizable by the large external thread on the outlet part of the valve. Standard existing valves do not have these exterior threads. Any attempt to connect a regulator, with other than the:
i) Mating Type 1 connector (recognized by the large black
coupling nut) or
ii) Standard #510 P.O.L. fitting, by use of adapters or any other means, could result in damage, fire or injury and may negate the important safety features designed into the Type 1 system. The connection of a #510 P.O.L. fitting will not provide the flow control or temperature shut-off features built into the complete Type 1 system.
We strongly recommend use of a propane cylinder with Q.C.C.I and O.P.D. safety features.
TM
PROPANE GAS IS HEAVIER THAN AIR, AND WILL COLLECT IN LOW AREAS, INCREASING THE ABOVE RISKS. THEREFORE:
ALWAYS use the cylinder cap provided with your cylinder whenever the cylinder is not connected to your barbeque. (Figure 4)
DO NOT store in a building, garage or any other enclosed area. Store in a well-ventilated area.
DO NOT store near any gas burning apparatus or in any high­heat areas such as a closed car or trunk.
• Transport and store the cylinder in an upright position
- do not tip on its side.
• Store out of reach of children.
DO NOT smoke while transporting a cylinder in your vehicle.
FILLING STOPS AT 80%
NEW OPD
HANDWHEEL
Fig. 3
O.P.D.
FLOAT
THE CYLINDER MUST ALSO BE EQUIPPED WITH:
a. A shut-off valve terminating in a proper cylinder valve outlet
specified in current standards:
• Canada: CAN/CGA - 1.6 - 2005 Outdoor Gas Grills - Amend. 1.
• U.S.: ANSI Z 21.58 - 2005 OUTDOOR COOKING APPLIANCES.
b. A listed overfilling protection device (O.P.D.). c. A safety relief valve having direct communication with the vapour
space of the cylinder. d. A collar to protect the tank shut off valve. e. An arrangement for vapour withdrawal. f. A bottom ring for securing to tank support assembly.
THE CYLINDER SHOULD NOT EXCEED 472 MM (18 1/2") IN HEIGHT AND 317 MM (12 1/2") IN DIAMETER.
SAFETY:
• Always turn off the cylinder valve tightly when your barbeque is not in use.
• Handle tank valves with care.
• Never connect an unregulated L.P. gas cylinder to your barbeque.
• Never store a spare cylinder under or near your barbeque when in use.
• Never subject any cylinder to excessive heat or direct sunlight.
• Always keep your in-use cylinder securely fastened in an upright
position.
• Do not insert any foreign objects into the valve outlet. You may
damage the back-check. A damaged back-check can be the source of a leak. Leaking propane may result in explosion, fire, severe personal injury or death.
NEVER FILL THE CYLINDER BEYOND 80% FULL.
WARNING
ALTHOUGH IT IS SAFE WHEN USED PROPERLY, CARELESS HANDLING OF THE PROPANE GAS CYLINDER COULD RESULT IN FIRE, EXPLOSION, AND/OR SERIOUS INJURY.
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CYLINDER CAP
RETAINER STRAP
LP TANK VALVE
Fig. 4
WARNING
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
WARNING
IF THE ABOVE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.
!
2. TRANSPORTATION AND STORAGE:
5
FILLING:
FOR SAFETY REASONS, IF AN OPTIONAL L.P. GAS CYLINDER WAS SUPPLIED WITH YOUR BARBEQUE, IT HAS BEEN SHIPPED EMPTY. THE CYLINDER MUST BE PURGED OF AIR AND FILLED PRIOR TO USING ON YOUR BARBEQUE. WHEN GETTING YOUR CYLINDER FILLED
• Allow only a qualified L.P. gas dealer to fill or repair your cylinder.
DO NOT allow the cylinder to be filled beyond 80% full.
• Make sure the L.P. gas dealer checks the cylinder for leaks after filling.
HOSE & REGULATOR
PROPANE GAS MODELS:
Your barbeque is designed to operate on L.P. (propane) gas at a pressure regulated at
2.74 kPa (11" water column). A regulator preset to this pressure is supplied with the barbeque and MUST be used.
This regulator is equipped with the Q.C.C. Type 1, quick connect coupling system, which incorporates the following safety features: (Figure 5)
• It will not allow gas to flow until a positive seal has been made (Figure 6)
• It has a thermal element that will shut off the flow of gas between 115 and 150°C (240 and 300°F)
• It also has a flow-limiting device which, when activated, will restrict the flow of gas to 0.28 cubic metres per hour (10 cubic feet per hour)
Prior to attaching the propane cylinder to the hose and regulator, be sure the cylinder valve and the appliance valves are OFF. The cylinder valve is turned off by rotating the handwheel (see Figure 3) clockwise (left to right) until it stops and all appliance valves should be in the twelve o'clock position. When attaching the regulator to the cylinder, make sure that the small probe in the nipple is centered in the mating Q.C.C. 1 cylinder valve (see Figure 6). Turn the right hand threaded Q.C.C.1 black nut onto the valve in a clockwise motion until there is a positive stop.
DO NOT USE A WRENCH, HAND TIGHTEN ONLY.
Should the large black thermally sensitive coupling nut be exposed to temperatures above 115 - 150°C, it will soften and allow the regulator probe to disengage from the cylinder valve – thereby shutting off the flow of gas. Should this occur, do not attempt to reconnect the nut. Remove the entire regulator assembly, and replace it with a new one. (See ‘PARTS LIST’ section in assembly instructions or contact us at 1-800-387-8643)
The cause of the excessive heat should be determined and corrected
before operating your barbeque again. The regulator probe also contains a flow-sensing element, which will limit the flow of gas to the regulator to a manageable amount (0.28 cubic metres/hour) in the event of a hose or regulator rupture. If it is evident that the flow control device has been activated, the cause of the excessive flow should be determined and corrected before using your barbeque again.
Please refer to the troubleshooting guide on page 10 or contact us at 1-800-387-8643.
NOTE: IMPROPER LIGHTING PROCEDURES CAN CAUSE THE FLOW CONTROL TO ACTIVATE, RESULTING IN REDUCED HEAT OUTPUT. IF THIS IS SUSPECTED, RESET THE FLOW CONTROL BY SHUTTING OFF ALL BURNER CONTROLS AND THE CYLINDER VALVE. WAIT 30 SECONDS, THEN TURN THE CYLINDER VALVE ON EXTREMELY SLOWLY - WAIT 5 SECONDS AND TURN THE BURNER VALVE ON AND LIGHT AS NORMAL.
• Never connect a propane gas barbeque to an unregulated propane gas supply or any other gas. Do not attempt to alter the hose or regulator in any way.
The connection fitting must be protected when disconnected from the propane tank. If the fitting is allowed to drag on the ground, nicks & scratches could occur resulting in a leak when connected to the propane tank.
PROPANE AND NATURAL GAS MODELS:
Do not allow any grease (or other hot material) to fall onto the hose, or allow the hose to come in contact with any hot surfaces of the barbeque.
• Visually inspect the entire length of the hose assembly before each use of the barbeque. If it is evident there is excessive abrasion/wear, or the hose is cut, it must be replaced prior to using your barbeque. Only the hose assembly as specified in the Parts List should be used.
• Follow the ‘LEAK TEST’ instructions before lighting your barbeque for the first time, every time a propane cylinder is refilled, if any gas component is changed, if the regulator flow-limiting device has been activated, after prolonged periods of storage or non-use or at least once per season.
WARNING
!
ALWAYS CLOSE LP CYLINDER VALVE AND REMOVE COUPLING NUT BEFORE MOVING LP CYLINDER FROM SPECIFIED OPERATION POSITION.
WARNING
!
WARNING: INDICATES AN POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
WARNING
!
NEVER OPERATE GRILL WITH LP CYLINDER OUT OF CORRECT POSITION SPECIFIED IN ASSEMBLY INSTRUCTIONS.
DANGER
!
DO NOT INSERT ANY TOOL OR FOREIGN OBJECT INTO THE VALVE OUTLET OR SAFETY RELIEF VALVE. YOU MAY DAMAGE THE VALVE AND CAUSE A LEAK. LEAKING PROPANE MAY RESULT IN EXPLOSION, FIRE, SEVERE PERSONAL INJURY, OR DEATH.
WARNING
• Never attempt to attach this grill to the self­contained LP gas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire department.
• If you cannot stop a gas leak, immediately close LP cylinder valve and call LP gas supplier or your fire department!
LP CYLINDER EXCHANGE
Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature­equipped cylinder as described in the "LP Cylinder" section of this manual.
• Always keep new and exchanged LP cylinders in upright position during use, transit or storage.
• Leak test new and exchanged LP cylinders BEFORE connecting to grill.
WARNING
NEVER STORE A SPARE LP CYLINDER UNDER OR NEAR THE APPLIANCE OR IN AN ENCLOSED AREA.
!
IF THE ABOVE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.
WARNING
!
!
Fig. 5
Fig. 6
REGULATOR
REGULATOR
STRAIGHT
Q.C.C.I
Q.C.C.I
6
Fig. 7C
2 BURNER
Fig. 7D
3 BURNER
GAS REGULATOR
EXTERNAL THREAD
HAND VALVE
Fig. 7B
THERMALLY
SENSITIVE
NUT
PROBE
TANK
TANK WELDS
Fig. 7A
CLEANING VENTURI TUBES
Periodic cleaning of the venturi tubes is recommended for optimum burner performance, especially after prolonged storage or a period of non-use.
How to Clean:
• Remove the burner (refer to ‘ASSEMBLY PROCEDURE’).
• Use a venturi cleaning brush and insert the brush into the venturi tube 1 inch at a time, then remove to prevent moving the debris upwards (see Figure 8).
• As you remove the brush head inspect and discard any debris
• Continue this procedure until the entire lengths of all venturi tubes are free of debris.
• Reinstall burner (as per assembly instructions), ensure the venturi tubes are seated over the valve orifices (see Figure 1).
• Perform a Leak Test (see page 6).
It is possible that very small insects could make webs or nest in the venturi
tubes, as they are naturally attracted to the smell of gas. This will partially or completely block the flow of gas through the venturi and is indicated by a smoky yellow flame, and/or a burner that is difficult or impossible to light. Ultimately, it may
cause the gas to burn outside the venturis, which can cause a fire resulting in damage to your barbeque and potential personal injury. IF THIS HAPPENS IMMEDIATELY SHUT OFF THE PROPANE AT CYLINDER. When the barbeque has cooled, follow the "How to Clean" steps above.
To keep your barbeque working at its peak efficiency as well as contribute to the safe operation of this unit, perform all of the operations below at least once a year preferably at the start of each cooking season.
PERFORM A LEAK TEST
A leak test ensures that there are no gas leaks prior to lighting your barbeque.
WHEN A LEAK TEST MUST BE PERFORMED:
• Before lighting your barbeque for the first time
• Every time the propane cylinder is refilled
• If any gas component is changed
• At a minimum once per season
• After prolonged period of storage or non-use
• If the regulator flow-limiting device has been activated The leak test should be performed in a well-ventilated area away from any
open flame, heat or ignition sources.
DO NOT USE A MATCH, OPEN FLAME OR SMOKE DURING LEAK TESTING.
WHAT YOU’LL NEED FOR TESTING:
1. A mixture of 50% liquid dish soap and 50% water.
2. A brush or cloth to apply the mixture.
AREAS TO TEST ON A PROPANE BARBEQUE:
• All propane cylinder welds (see Figure 7A)
• Propane cylinder valve – including threads into cylinder (see Figure 7B)
• Regulator fitting and propane cylinder connection (see Figure 7B)
• All hose connections (see Figure 7C) including side burner tubing, if equipped (see Figure 7D)
• All valve connections (see Figure 7C & D)
AREAS TO TEST ON A NATURAL GAS BARBEQUE:
• All hose connections (see figure 7C)
• All valve connections (see figure 7C & 7D)
HOW TO DO THE TESTING:
1. With the barbeque console control knobs in the ‘OFF’ position, twist the valve on your propane cylinder 1 turn, or the main natural gas valve on.
DO NOT IGNITE THE BURNERS WHILE PERFORMING THE LEAK CHECK.
2. Brush your soap and water solution on all connections and components as outlined above.
3. Observe each place for growing bubbles, which indicate that a leak is present.
4. Shut off the flow of gas while fixing the leak. Tighten any leaking connection and repeat test until no leaks are detected.
5. If the leak(s) cannot be stopped DO NOT USE. Shut off the fuel source at the
valve immediately (if appropriate, remove propane cylinder). Call a certified gas appliance service person, or a gas dealer for proper repairs.
CLEANING & MAINTENANCE
WARNING
FAILURE TO ENSURE THE ABOVE MAY RESULT IN A HAZARDOUS FIRE OR EXPLOSION CAUSING SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
NATURAL GAS MODELS:
• Never use with propane, or any other gases.
• The appliance and its individual shut-off valve must be disconnected from the gas supply piping during any pressure testing of the system at test pressure in excess of 3.5 kPa (1/2 p.s.i.).
• The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at pressures equal to or less than 3.5 kPa (1/2 p.s.i.).
• The gas supply hose must be a minimum of 3.1 m (10 ft) and a maximum of 3.6 m (12 ft). Always disconnect hose at quick connect coupling when storing your barbeque.
• Inspect and clean quick connect coupling, and keep it protected when it’s not in use.
WARNING
DO NOT ATTEMPT TO REPAIR OR ALTER THE HOSE/VALVE/REGULATOR FOR ANY "ASSUMED" DEFECT. ANY MODIFICATION TO THIS ASSEMBLY WILL VOID YOUR WARRANTY AND CREATE THE RISK OF A GAS LEAK AND FIRE. USE ONLY AUTHORIZED REPLACEMENT PARTS SUPPLIED BY MANUFACTURER.
!
CHECK TO ENSURE THE BURNER HAS A GOOD
FLAME EACH TIME IT IS TURNED ON.
Fig. 8
BLOCKAGE
VENTURI
CLEANING BRUSH
VALVE
CHECK TO ENSURE THE BURNER HAS A GOOD FLAME EACH TIME IT IS TURNED ON.
!
IF THE ABOVE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.
WARNING
!
WARNING
!
GAS VALVE AND
REGULATOR
HOSE & CONNECTIONS
GAS VALVE AND
REGULATOR
HOSE & CONNECTIONS
MODEL MAY NOT BE EXACTLY AS SHOWN.
7
CLEANING OTHER PARTS OF YOUR APPLIANCE
General Grill Cleaning: Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.
BURNER:
At least twice a year, clean your burner when cleaning the venturi tubes. The burner can be gently scraped clean with a brass bristle brush. Ensure that all burner ports (openings) are clear (DO NOT ENLARGE BURNER PORTS). If you find cracks, abnormal holes, or damage caused by corrosion during your inspection and cleaning, replace burner. (SEE WARRANTY).
IGNITOR:
Clean the ignitor clip lightly using a wire brush to remove rust and grease.
DO NOT USE WATER OR CLEAN THE ELECTRODE WITH THE WIRE BRUSH. Visually inspect the ceramic of the electrode for cracks. The
electrode can be wiped with a soft cloth if necessary. If a crack is found, a replacement ignitor system will be required. Look for Fiesta O.E.M. ignition system or universal ignition system.
CLEANING GRIDS:
After each use, scrub the cooking grids with a stiff long-handled brass brush. Do not use steel brushes, as they can scratch the nickel or porcelain coating. Grids can also be washed with mild detergent. Never use commercial oven cleaners. If rust appears on your cooking grids, remove the rust with a scrub pad and coat the grid with some cooking oil. If excessive wear is evident, you might want to replace or upgrade your cooking grid.
Call our info Fiesta experts for more details at 1-800-387-8643
COOKING SYSTEM:
All cooking systems such as Ceramic Grates are self-cleaning. When the barbeque is cold, turn each item over and then turn the barbeque on HIGH for 10 to 15 minutes. DO NOT LEAVE THE BARBEQUE UNATTENDED. Replace or possibly upgrade your cooking system when they begin to spread apart or fall through the grate. With Smart Bars, scrape them with a brass bristle brush, clean using soap and water, then rinse and dry.
DO NOT ALLOW EXCESSIVE GREASE OR OTHER RESIDUE TO BUILD UP ON YOUR COOKING SYSTEM AS A FIRE MAY RESULT.
NOTE: FOR SMART BAR (HEAT DISTRIBUTION PLATE) MODELS ONLY
LAVA ROCK IS NOT REQUIRED AND IS NOT TO BE USED IN THIS SYSTEM. THE USE OF LAVA ROCK OR CERAMIC ROCK WITH SMART BAR (HEAT DISTRIBUTION PLATE) IS EXTREMELY UNSAFE AND COULD RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
SIDE SHELVES:
Metal Shelves: Use any household cleaner, except those containing acid or mineral spirits. Be sure to rinse well after cleaning. DO NOT USE AS A CUTTING BOARD.
COVER YOUR BARBEQUE WHEN IT IS NOT IN USE TO PROTECT THE SHELVES FROM THE OUTDOOR ELEMENTS.
CASTING INTERIOR AND WARMING RACK:
At least once a year remove all components from inside your barbeque. Loosen any cooking residue with a scraping tool for large particles and a brass barbeque brush for smaller particles. Scrub with hot water and a strong detergent, then rinse thoroughly or spray barbeque degreaser liberally on all interior surfaces. Be sure to use gloves and eye protection. Let stand for 10 minutes, scrape off residue and repeat if required. Rinse thoroughly with water. Replace all components as outlined in the assembly instructions. DO NOT USE DEGREASER ON PAINTED OR PLASTIC
SURFACES. DO NOT ALLOW EXCESSIVE GREASE OR OTHER RESIDUE TO BUILD UP ON YOUR COOKING SYSTEM AS A FIRE MAY RESULT.
STORAGE
More people are discovering the pleasure of year round barbequing. However, if you choose to store your barbeque for the winter or any extended length of time, follow these steps:
• Clean the cooking grids, then oil lightly with cooking oil, wrap in paper and then store the cooking grids indoors.
• Follow the same cleaning method above for the burners and any warming racks.
• Cover the barbeque if it is left outdoors.
• When the barbeque is not in use, the gas must be turned off at the L.P. cylinder valve or main shut off valve, and stored outdoors in a well­ventilated area.
With a Propane appliance you can store the barbeque inside, PROVIDED the cylinder is removed from the barbeque and stored outdoors in a well­ventilated area, out of the reach of children. When the cylinder is disconnected from the barbeque, ensure the cylinder valve safety cap is firmly threaded through onto the valve.
With a Natural Gas appliance, the gas must be turned off at the individual gas shut off valve and the hose must be disconnected from the gas supply piping system before storing the barbeque indoors. Install plastic covers to quick connect fittings.
After a period of storage or non-use a leak test should be performed and the burner venturis cleaned prior to use.
USING YOUR APPLIANCE CORRECTLY
LIGHTING
Prior to lighting your barbeque, visually check all hoses before each use for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, DO NOT USE YOUR BARBEQUE. A replacement hose and regulator is required (see ‘PARTS LIST’ in Assembly Brochure).
IMPORTANT
• Always raise the barbeque lid before lighting.
• Do not lean over the barbeque when lighting the burner.
• Visually check the flames every time you light your barbeque (Figure 10). If the flame is abnormally small or a smoky yellow - shut off the barbeque and check the venturi tubes for blockage (see Figure 8) or refer to the Troubleshooting Guide.
On barbeques with dual controls, the right control knob operates the right burner and the left knob operates the left burner. On barbeques with triple control knobs the far left knob operates the side burner. (Figure 9)
LEFT BURNER
MIDDLE BURNER
IGNITOR
RIGHT BURNER
Fig. 9
GREASE CUP HOLDER:
The grease cup holder is located on the bottom of the base casting, immediately below the hole through which any grease will drain. A grease cup is not provided, however the clip has been designed to accommodate a standard soup can or jar. The grease cup should be checked and replaced regularly to prevent grease from overflowing.
WARNING
NEVER STORE A SPARE LP CYLINDER UNDER OR NEAR THE APPLIANCE OR IN AN ENCLOSED AREA.
!
SIDE BURNER
ROTISSERIE
8
MAIN BURNER
USING THE IGNITOR (Figure 11A)
1. Open the lid before lighting.
2. Turn off all of the burner control knobs and close the gas supply valve.
3. Open the gas supply valve and wait 5 seconds.
4. Push in and turn a single main burner control knob to ‘HIGH’. All other control knobs should be in the "OFF" position.
5. Depress the ignitor, repeat if necessary.
6. If the burner does not light immediately (within four seconds), turn burner control knob off and wait 5 minutes to clear the gas.
7. Repeat steps 1 to 6. If burner still fails to light, refer to Troubleshooting Guide to determine cause and solution, or try the Match Lighting procedure below.
MATCH LIGHTING PROCEDURE
1. Open the lid before lighting.
2 Place an ignited lighter or lit match through
the lighting hole, approx. 1.25 cm (1/2") from burner. (See Figure 11B)
3. Push in and turn the left burner control knob to ‘HIGH’. The burner should light immediately (within four seconds). If it does not, extinguish the lighter or match, turn the control knob to off, and wait 5 minutes to clear the gas.
4. Repeat steps 1 to 3. If burner fails to light, refer to the Troubleshooting Guide to determine cause and solution.
LIGHTING THE OTHER SIDE OF THE DUAL BURNER
Once one side of the dual burner has been lit, push in and turn the other control knob to ‘HIGH’. The unlit burner will light automatically.
SIDE BURNER (OPTIONAL)
USING THE IGNITOR
1. If sideburner has a lid, raise side burner lid before lighting.
2. Push in and turn the side burner control knob to 'HIGH'.
3. Turn or depress ignitor. Repeat if necessary (see Figure 12A).
4. If burner does not light immediately (within four seconds), turn the burner control knob off, and wait 5 minutes to clear the gas.
5. Repeat steps 1 to 4. If burner still fails to light, refer to the Troubleshooting Guide to determine cause and solution, or try the match lighting procedure below.
MATCH LIGHTING PROCEDURE
1. If Sideburner has a lid, raise side burner lid before lighting.
2. Place an ignited lighter or lit match near the ports, approximately
1.25 cm (1/2") from burner (see Figure 12B).
3. Push in and turn the side burner control knob to 'HIGH'. The burner should light immediately (within four seconds). If it does not, extinguish the lighter or match, turn the control knob off, and wait 5 minutes for the gas to clear.
4. Repeat steps 2 and 3. If burner still fails to light, refer to the Troubleshooting Guide to determine the cause and solution.
NOTE: MAXIMUM WEIGHT FOR SIDE BURNER 4.5kg (10 lb)
PROPANE MODELS ONLY
If the heat output from the burner(s) seem abnormally low, it may be caused by the regulator flow-limiting device being activated by a leak in the gas system, or improper lighting procedures. If this is suspected, shut off the cylinder valve and all burner valves. Perform a leak test to determine if a leak has caused the flow-limiting device to activate. If the leak test is negative, then carefully follow the lighting procedures step­by-step, ensuring all valves (including tank) are off before starting.
RELIGHTING
SAFETY WARNING
If the burner flame goes out when your barbeque is in operation, immediately turn off the control valves. Wait five minutes for the gas to clear before attempting to relight the burner. If the problem persists, refer to the Troubleshooting Guide.
SHUTTING DOWN YOUR BARBEQUE
1. Shut off L.P. cylinder valve.
2. Shut off burner control valves. This sequence prevents residual gas from being left in the system under pressure.
BREAKING IN YOUR BARBEQUE
Before cooking on your gas barbeque for the first time, you should "break it in" by operating it for a short period of time without any food. To "break in" your barbeque light the barbeque following the lighting instructions as outlined on the console decal or in this manual. (see page 7). Close the lid and keep the temperature on "HIGH" for 20 minutes. DO NOT OPEN THE LID DURING THIS PROCESS. Then raise the lid and continue to operate your barbeque on "HIGH" for an additional 5 minutes. Your barbeque is now ready for cooking.
NOTE: FOR LAVA ROCK MODELS ONLY
DO NOT OPERATE YOUR BARBEQUE IF THE LAVA ROCKS ARE WET, THE BUILD-UP OF STEAM MAY CAUSE THEM TO FRAGMENT.
NOTE: FOR SMART BAR/TENT (HEAT DISTRIBUTION PLATE) MODELS ONLY
LAVA ROCK IS NOT REQUIRED AND IS NOT TO BE USED IN THIS SYSTEM.THE USE OF LAVA ROCK OR CERAMIC ROCK WITH SMART BAR/TENT (HEAT DISTRIBUTION PLATE) IS EXTREMELY UNSAFE AND COULD RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
1.25 cm
Fig. 12B
WARNING
!
DO NOT LIGHT SIDE BURNER WITH LID DOWN. FAILURE TO DO SO MAY CAUSE SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
Fig. 12A
WARNING
!
IF SIDE BURNER IS EQUIPED WITH LID: DO NOT LIGHT SIDE BURNER WITH LID DOWN. FAILURE TO DO SO MAY CAUSE SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
HIGH LOW
Fig. 10
SIDE BURNER COOKING POTS
Fig. 11B
Fig. 11A
NOTE: WHEN USING THE SIDE BURNER, THE MAXIMUM POT SIZE IS 9" WIDE.
NOTE: MAXIMUM WEIGHT FOR SIDE BURNER 10 lb (4.5 kg)
MAX
9
COOKING TECHNIQUES
NOTE: OPTIONAL SIDE BURNER DOES NOT REQUIRE TO BE PREHEATED. NEVER OPERATE SIDE BURNER WITH SIDE BURNER LID CLOSED.
PREHEATING THE BARBEQUE
The cooking system and grids require heating prior to adding food.
1. Light your barbeque as outlined in the ‘LIGHTING’ instruction
section.
2. Once lit, preheat your barbeque on the HIGH setting with the
lid down for 6 to 10 minutes.
3. Turn the burner control knobs to the appropriate heat setting
prior to adding your food. Preheating your barbeque is not required when you are cooking food using indirect cooking techniques.
LID POSITION
Although keeping the lid up or down when cooking on your barbeque is a personal preference, you will find that you will have fewer flare-ups, and your food will cook in less time (therefore using less fuel) if the lid is down. Keep the lid down when cooking food that requires a long cooking period over a low flame, such as indirect cooking. To adjust your lid height, use an Adjustable BBQ Lid Holder.
COOKING TEMPERATURES
HIGH Setting: Use the HIGH setting to preheat the barbeque, sear meat such as steak, and to burn off any cooking residue from the grids after cooking your meal. HIGH is rarely used for extended cooking.
MEDIUM Setting: Most grilling or roasting of meat and vegetables, as well as any baking, is best done at a medium heat.
LOW Setting: A low temperature is used when cooking lean meat or delicate items such as fish. All smoke cooking is done at low heat. For the best results, invest in a Meat Thermometer
BARBEQUE COOKING METHODS
Your barbeque is more than just a place to grill your burgers and hotdogs - the possibilities are as endless as your imagination. But, before you start experimenting, here are some frequently used terms that will help:
Direct Cooking is also known as grilling. This is the most popular cooking method and involves cooking food directly over the flame, such as searing a steak. Other good candidates for this cooking method are thin cuts of meat, vegetables, kabobs and fillets.
Indirect Cooking means the food is cooked away from the direct flame by placing it on the opposite side of the lit burner and allowing the heat to tumble within the closed confines of the closed barbeque, very similar to a convection oven. Much like your oven, you can roast and even bake, provided your barbeque lid is closed.
Rotisserie cooking is one of the fastest growing barbeque cooking techniques, especially if your barbeque is equipped with a rear rotisserie burner. Just imagine, cooking restaurant style rotisserie meat in your own backyard! Rotisserie cooking allows the food to self-baste while turning on the motorized spit, sealing in the juices while browning the outside surface.
Rotisserie-cooked food is an excellent cooking option for large cuts of meat such as roasts, leg of lamb or poultry. Fiesta Barbeque Gear Rotisseries and Rotisserie Basket will allow you to enjoy rotisserie-cooked food on your new Fiesta Barbeque. Locate the motor of the rotisserie on the left side of the barbeque as illustrated in Figure 13.
CAUTION: IF USING A ROTISSERIE MOTOR, ENSURE PARTS
ARE COOL TO THE TOUCH THEN REMOVE THE MAIN COOKING GRILLS AND WARMING RACKS. THERE IS A CHANCE THE COOKING GRILLS COULD INTERFERE WITH THE ROTATING FOOD AND SHOULD NOT BE INSTALLED WHILE ROTISSERIE COOKING.
WARMING RACKS
A warming rack may be included with your barbeque and provides you with additional cooking space away from direct heat. This is useful when cooking delicate items such as fish, boneless chicken breasts or vegetables. Warming racks are also a great place to keep food warm that is already done so you can serve your entire meal at the same time. Fiesta offers single, double or our exclusive one­piece closed back cantilever warming rack. These can be added or upgraded at any point during the lifespan of your barbeque, call our info Fiesta experts for more details at 1-800-387-8643.
Tip: A light application of cooking oil prior to use will help to keep food from sticking to the warming rack.
CONTROLLING FLARE-UPS
Some flare-up during grilling is desirable to create the smoke, which gives barbequed food its unique flavour and appearance. However, excessive flare-up can not only ruin your food, it may lead to a dangerous condition as well. By excessively raising the temperature within your barbeque, particularly if a build up of grease in your barbeque ignites, these flare-ups may result in an uncontrolled grease fire.
TO MINIMIZE FLARE-UPS:
• Trim excess fat from meats before cooking
• Cook fatty meats on a low setting, or by using the indirect method as described above
• Ensure that your cooking system is free of excess grease from previous usage
• Check that the grease drain hole is not blocked
• Cook with lid down to cut down on the flow of air
• Reduce the heat settings
CHECK OUT www.fiestabbq.com for great grilling tips, recipes and helpful hints!
Fig. 13
ROTISSERIE MOTOR
LOCATION
10
FOOD SETTING COOKING TIME
BEEF
Hamburger 3/4” thick
Frozen Patties Steak 1” Thick
Roast
PORK
Chops 1/2”
Ribs (3-4 lb) Roast (3-5 lb)
LAMB
Chops 1/2”
POULTRY
Chicken (2 1/2 - 3 1/2 lb) Turkey/Chicken (2-5 lb) Chicken-halved/quartered Chicken Breast (6 oz) Boneless Chicken Breasts (halves)
SEAFOOD
Fillets 6-8 oz Steaks 1” thick Shrimp large or jumbo
VEGETABLES
(wrap vegetables in foil) Baking Potato, whole Corn, whole* *Remove outer husks and soak
in water prior to grilling
Zucchini, halved
Medium
Low to Medium Medium
Low
Medium
Low to Medium (indirect) Low to Medium
Medium
Low (with rotisserie burner)
Medium/Low Low Medium (direct) Medium
Medium to Hot Medium to Hot Low to Medium
Medium Low to Medium
Medium
Medium: 8 to 10 minutes Well Done: 10 to 15 minutes Medium: 12 to 14 minutes Rare: 3 to 6 minutes Medium: 6 to 9 minutes Well Done: 9 to 12 minutes Rare: 12 to 15 minutes/lb Medium: 15 to 20 minutes/lb Well Done: 20 to 25 minutes/lb
Medium: 8 to 10 minutes Well Done: 15 to 20 minutes 45 to 90 minutes Well Done: 18 to 23 minutes/lb
6 to 12 minutes
75 to 90 minutes
30 minutes/lb 25 to 30 minutes 8 to 12 minutes 10 to 12 minutes
8 to 12 minutes Well done: 10 to 15 minutes 8 to 12 minutes
25 to 30 minutes 15 to 20 minutes
6 to 10 minutes
**The higher the water content or density of the vegetables you are cooking, the longer the cooking time.
Visit the Fiesta Kitchen @ www.fiestabbq.com for exciting recipes, tips and helpful hints.
General Guidelines: *if fish is frozen, brush with oil & double grilling time.
The cooking times and temperatures outlined in this chart are guidelines only and may vary based on cooking conditions and the actual barbeque. Low=300°F Medium=450°F High=650°F
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