Fiesta 16219 Owner's Manual

Assembly and Operation

®

Liquid Propane Gas Grill

Model No.

259.162190

THIS GRILL IS FOR OUTDOOR
USE ONLY

CAUTION

!

CAUTION

Read and follow all Safety Statements,
Assembly instructions, and Use
and Care Manual Directions before
attempting to assemble and cook.

Some parts may contain sharp edges,
wear protective gloves if necessary.

!

WARNING

!

Customer Service
Toll Free 1-800-396-3838

To Installer/Assembler: Leave these
instructions
To Consumer: Keep this manual for future
reference.

Failure to follow all manufacturer’s
instructions could result
in serious personal injury and/or
property damage.

with consumer.

Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A www.sears.com

1

SP5289B-37

Table of Contents

Warranty.........................................................2

Safety..............................................................2

Limited Warranty

One Year Full Warranty on Kenmore Grill

If this grill is defective in material or worksmanship within one
year from the date of purchase, contact Sears at
1-800-4-MY-HOME® to have it repaired free of charge.

Caring for your equipment..............................3

Hardware........................................................6

Assembly...................................................7-26

Operation.................................................27-29

Cleaning and Maintenance......................30-31

Parts..............................................................32

Exploded view...............................................33

Troubleshooting.............................................34

Product Record
IMPOR
information

Model

TANT: Fill out the product record

below.

Number_____________________________

Additional Full Warranty on Specific Grill Parts

For the time periods listed below, Sears will replace the following
specific grill parts free of charge if they are defective in material
of workmanship:

Lifetime on Cast Aluminum Lids and Bottoms
Five years from purchase date on Stainless Burners

All warranty coverage excludes ignitor batteries and any grill part
paint loss or rusting which are either expendable parts that can
wear out from normal use in less than a year, or are conditions
that can be the result of normal use, accident or improper
maintenance.

All warranty coverage is void if this grill is used for commercial or
rental purposes.

This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

(on carton) Label Lot # GG______________

UPC

Number_____________________________

Serial

Purchased____________________________

Date

WARNING

!

WARNING

Combustion byproducts produced when

using this product contain chemicals
known to the State of California to cause
cancer, birth defects, or other reproductive
harm.

IF YOU SMELL GAS:

1. Shut off gas supply to the
appliance.

2. Extinguish any open flame.

3. Open lid.

!

4. If odor continues, immediately
call your gas supplier or your fire

department.

WARNING

• Do not store or use gasoline or
other flammable vapors and liquids
in

the vicinity of this or any other

appliance.

• An LP cylinder not connected

!

for

use shall not be stored in

the

vicinity of this or any other

appliance.

© Sears, Roebuck and Co.

2

3/8"

VENTURI
TUBE

AIR SLEEVE

VALVE OUTLETS

CASTING

Fig. 1

CAUTION

!

For residential use only. Do not use for
commercial cooking.

WARNING

!

Failure to ensure correct venturi tube assembly
may result in a hazardous fire or explosion
causing serious bodily injury and/or property
damage.

WARNING

CARBON MONOXIDE HAZARD

Combustion byproducts include carbon
monoxide which has no odor and can

!

cause serious injury or death. Never use
inside homes, vehicles or tents.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during
assembly, please call 1-800-396-3838. You will be
speaking to a representative of the grill manufacturer
and not a Sears employee. To order new parts call
Sears at 1-800-4-MY-HOME

WARNING

!

• Your grill is properly assembled.

• There are no leaks in the gas supply system
(see ‘Leak Testing’ section).

• The burner is properly assembled with the venturi tubes
seated over the valve outlets (Figure 1 below) and there
are no blockages present in the venturi tubes

(see ‘Cleaning Venturi Tubes’ section).

• Electrical supply cords and/or gas supply hoses are kept

away from any heated surfaces.

• Your grill is positioned in a safe location

(see ‘Installation’ section).

Figure 1.

• Ensure valve outlets (orifices) are assembled 3/8” (1 cm)

into the venturi tubes.

• Check to see that the valve outlets and venturi tubes are

parallel to the bottom of the base casting of your appliance.

Do not use your grill until you have read and
understood all of the information in this manual. It
is extremely important to be sure that:

®

.

INSTALLATION

THE INSTALLATION OF THIS APPLIANCE MUST
CONFORM WITH LOCAL CODES OR, IN THE
ABSENCE OF LOCAL CODES:

• In Canada: must conform to CAN/CGA - B149.2 Propane
Installation Code or CAN/CGA B149.1 Natural Gas
Installation.

• In the U.S.A.: must conform to National Fuel Gas Code
ANSI Z223.1.

WARNING

!

• 24 inches (61 cm) from side of unit (See Figure 2)

• 18 inches (46 cm) from back of unit (See Figure 2)

FOR YOUR OWN SAFETY:

• Only use your grill OUTDOORS in a well ventilated area

-- preferably 10 feet (3m) from your residence or any
outbuildings.

• Always keep the area around your grill clear of any
combustible materials, gasoline, or other flammable liquids.

• DO NOT operate this grill under overhead or unprotected
construction.

• DO NOT obstruct the
flow of combustion and
ventilation air to the grill.

• DO NOT use in garages,
sheds, breezeways, or
other enclosed areas.

• DO NOT store a spare L.P.
(propane) cylinder under or
near your grill.

• DO NOT leave your
grill unattended while in
operation.

• DO NOT allow children to
operate or play near your
grill.

• DO NOT use while under the influence of alcohol or drugs.

• DO NOT install/use in or on recreational vehicles and/or
boats

When deciding where to place your appliance,
follow these minimum clearance distances to
adjacent combustible materials:

24"

(61cm)

18"

(46cm)

Fig. 2

MODEL MAY NOT BE EXACTLY AS SHOWN.

ELECTRICAL CAUTION

• If any accessory installed on this grill requires an external

electrical power source, it must be electrically grounded in
accordance with local laws or in the absence of local laws,
with the Canadian Electrical Code CSA C22.1 or in the U.S.,
with the National Electrical Code ANSI-NFPA 70.

• The three-prong plug provides protection against shock
hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove the
grounding prong from this plug.

• Ensure all electrical supply cords and fuel supply hoses are
kept well away from any heated surfaces.

3

4

L.P. GAS CYLINDER

Gas cylinders manufactured today have
mechanisms to provide worry free
grilling year round:

Q.C.C.1 or Type 1-Quick Connect
Coupling Valve, ensure fast tank

hook-ups requiring only hand
tightening. The redundant

valve system inhibits the flow
of gas to the burner if the
connection is not correct.

O.P.D. or Overfill Protection
Device prevents accidental

gas leaks caused by cylinder
‘over-pressurization’, the
leading cause of cylinder gas
leaks. The float in the tank
will automatically stop filling at
80% capacity, leaving a
20% area for the expansion
of liquid. Without this safety
feature, the relief valve may
open and discharge propane,
creating a potential safety hazard. An O.P.D. cylinder is easily
distinguished by its triangular hand wheel valve. (Figure 3)

O.P.D.

FLOAT

FILLING STOPS AT 80%

NEW OPD

HANDWHEEL

Fig. 3

1. SPECIFICATIONS

Self-contained

propane

gas

grill systems

are designed to

be

used

only with a 20

lb (9.1 kg) propane cylinde

r

, equipped with

a

Type 1 cylinder valve

and incorporating an

overfill protection

device (O.P.D).THE CYLINDER SHOULD NOT EXCEED 18

1/2"

(472 MM) IN HEIGHT AND 12 1/2" (317 MM) IN DIAMETER.

This

grill cannot be connected to a #510 P.O.L

type valve

(ones with left-hand threads).
The cylinder
in accordance

with the specifications

of

L.P. gas cylinders:

In

Canada: The National Standards

of

Canada CAN/CSA-B339,

Cylinders, Spheres

and

Tubes for

Transportation of

Dangerous Goods; and Commission.

In

the U.S.: U.S. Department of Transportation (D.O.T.)

DO

NOT CONNECT TO

A PRO

PANE GAS CYLINDER

EXCEEDING

THIS CAPACITY

, OR USE A CYLINDER WITH

AN

Y OTHER TYPE OF VALVE CONNECTION DEVICE.

The

Type 1

valve

is recognizable by the large external thread

on

the

outlet

part of the valve. Non Type 1 valves do not have

these

exterior threads. Any

attempt to connect a

regulato

r, with

other

than the:

i) Mating Type 1

connector (recognized by the large black

coupling

nut)
or
ii) Standard #510 P.O.L. fitting, by use of adapters or any other
means.
Could result in damage, fire or injury and may negate
the important safety features designed into the Type 1 system.
The connection of a #510 P.O.L. fitting will not provide the flow
control or temperature shut-off features built into the complete
Type 1 System.

THE CYLINDER MUST ALSO BE EQUIPPED

WITH:

a.

A shut-of

f valve

terminating in a proper cylinder valve

outlet

specified in current standards:

• Canada: CAN/CGA - 1.6a - M98 - Outdoor Gas Grills

-

Amend. 1.

• U.S.: ANSI Z

21.58a-1998 OUTDOOR COOKING

APPLIANCES.

b.

A

listed

overfilling protection

device (O.P.D.).

c.

A safety relief valve having

direct communication with the
vapor space of the cylinder.
d. A collar to protect the tank shut off

valve.

e. An

arrangement for vapor withdrawal.

f.

A bottom

ring for mounting.

SAFET

Y:

• Always turn o

ff the cylinder valve tightly when your

grill is

not in

use.

• Handle tank valves with care.

•

Never connect an unregulated L.P. gas cylinder to your grill.

• Never store

a

spare cylinder under or near your grill when

in

use.

• Never subject any cylinder

to

excessive heat or direct

sunlight.

•

Always keep your in-use cylinder securely fastened in

an

upright position.

• Do not insert any foreign objects

into

the valve outlet. You

may damage the back-check. A

damaged

back-check

can

be the source of a

leak.

Leaking propane may result in

explosion, fire, severe personal

injury or death.

• DO NOT fill the cylinder beyond 80% full.

If

the above instructions are not followed

exactl

y

,

a

fire causing death

or serious injury

may

occur.

WARNING

!

External threads
on Coupling Valve.

for your gas grill must be constructed and marked

5

2. TRANSPORTATION AND STORAGE:

WARNING: Although it is safe when used properly, careless

handling of the propane gas cylinder could result in fire,
explosion, and/or serious injury.

PRO

PANE GAS IS HEAVIER THAN AIR, AND WILL COLLECT IN

LOW

AREAS, INCREASING THE ABOVE RISKS THEREFORE:

• ALWAYS use the cylinder
cap provided with your
cylinder whenever the
cylinder is not connected
to your grill. (Figure 4)

• DO NOT store in a
building, garage or any
other enclosed area.
Store in a well-ventilated
area.

• DO NOT store near any
gas burning apparatus or in any
high-heat areas such as a closed car or trunk.

• Transport and store the cylinder in an upright position -- do
not tip on its side.

• Store out of reach of children.

• DO NOT smoke while transporting a cylinder in your vehicle.

FILLING:
FOR SAFETY REASONS, IF AN OPTIONAL L.P. GAS
CYLINDER WAS SUPPLIED WITH YOUR GRILL, IT HAS
BEEN SHIPPED EMPTY. THE CYLINDER MUST BE PURGED
OF AIR AND FILLED PRIOR TO USING ON YOUR GRILL.
WHEN GETTING YOUR CYLINDER FILLED:

• Allow only a qualified L.P. gas dealer to fill or repair your
cylinder.

• DO NOT allow the cylinder to be filled beyond 80% full.

• Make sure the L.P. gas dealer checks the cylinder for leaks
after filling.

If the above instructions are not followed
exactly, a fire causing death or serious injury
may occur.

HOSE & REGULATOR

PROPANE GAS MODELS:

Your grill is designed to operate
on L.P. (propane) gas at a
pressure regulated at 11" water
column(2.74 kPa). A regulator
preset to this pressure is supplied
with the grill and MUST be used.

This regulator is equipped with
the Q.C.C. Type 1, quick connect
coupling system, which
incorporates the following safety
features: (Figure 5)

• It will not allow gas to flow until a
positive

seal has been made. (Figure 6)

• It has a thermal element that will shut off the flow of gas
between

240 and 300°F (115 and150°C).

• It also has a flow-limiting device which,when activated, will

restrict the flow of gas to 10 cubic feet per hour (0.28 cubic
meters per hour).

CYLINDER
CAP

RETAINER
STRAP

L

P T

ANK

VAL

VE

Fig. 4

Fig. 6

REGULA

TOR

Q.C.C.I

Fig.

5

REGUL

AT

OR

Q.C.C.I

STRAIGHT

Prior

to attaching

the

propane

cylinder

to

the hose

and regulato

r,

be

sure

the

cylinder

valve

and the

appliance

valves

are OF

F.

The

cylinder

valve

is turned

off by

rotating

the

handwheel

(see

Figure

3)

clockwise

(left

to right)

until

it

stops

and all appliance

valves

should

be

in

the

o

ff position.

When

attaching

the

regulator

to the

cylinde

r,

make

sure

that the

small

probe

in the

nipple

is

centered in

the

mating

Q.C.C.

1

cylinder

valve

(see Figure

6). Turn

the

right

hand

threaded Q.C.C.1

black

nut onto

the

valve

in a

clockwise

motion

until there

is

a positive

stop

. DO

NOT

USE

A

WRENCH,

HAND

TIGHTEN

ON

LY.

Should

the large

black

thermally

sensitive

coupling

nut

be

exposed

to temperatures

above 240

and

300°

F, it will soften

and

allow

the regulator

probe

to

disengage

from

the cylinder

valve

-- thereby

shutting

o

f

f the

flow

of gas.

Should

this

occu

r

,

do

not attempt

to

reconnect

the

nut.

Remove

the entire

regulator

assembl

y, and

replace

it

with

a new

one.

(See

‘REPLACEMENT

PART

S’

section

in

assembly

instructions

or

contact

us

at 1-800-396-3838

)

The

cause

of

the

excessive

heat

should

be determined

and

corrected

before

operating

your

grill

again.

The

regulator

probe

also

contains

a flow-sensing

element,

which

will

limit

the flow

of

gas

to

the

regulator

to

a manageable

amount

(10

cubic

feet

per

hour)

in the

event

of

a hose

or regulator

rupture.

If

it is evident

that

the

flow

control

device

has

been

activated,

the cause

of

the

excessive

flow

should

be

determined

and

corrected

before

using

your

grill

again.

Please

refer

to

the

troubleshooting

guide

on

page

34

or

contact

us

1-800-396-3838

.

NOTE:

IMPROPER

LIGHTING

PROCEDURES

CAN

CAUSE

THE

FLOW

CONTRO

L

T

O ACTIVATE,

RESU

LTING

IN

REDUCED

HEAT

OUTPU

T

. IF

THIS

IS SUSPECTED,

RESE

T THE

FLOW

CONTRO

L

BY

SHUTTING

OFF

ALL

BURNER

CONTROLS

AND

THE

CYLINDER

VALVE.

WAIT

30

SECONDS,

THEN

TURN

THE

CYLINDER

VA

LVE

ON

EXTREME

LY

SLOW

LY

- WAI

T

5 SECONDS

AND

TURN

THE

BURNER

VALVE ON

AND

LIGH

T AS

NORMAL.

• Never

connect

a propane

gas

grill

to

an unregulated

propane

gas

supply

or any

other

gas

. Do

not attempt

to

alter

the hose

or

regulator

in any

wa

y

.

• The

connection

fitting

must

be protected

when

disconnected

from

the

propane

tank. If

the

fitting

is

allowed

to drag

on

the

ground,

nicks

and

scratches

could

occur

resulting

in

a

leak

when

connected

to

the

propane

tank.

PROPANE

AND NATURA

L GAS

MODELS:

•

Do not

allow

any grease

(or other

hot

material)

to

fall

onto

the

hose,

or allow

the

hose

to

come

in

contact

with

any hot

surfaces of

the

grill.

•

Visually

inspect

the entire

length

of

the hose

assembly

before

each

use

of

the grill.

If

it

is evident

there

is

excessive

abrasion/wea

r

,

or

the

hose is

cut, it must

be

replaced

prior

to using

your

grill.

Only

the hose

assembly

as

specified

in

the Parts

List

should

be used.

•

Follow

the

‘LEAK

TEST

’

instructions

before

lighting

your

grill for

the first

time,

every

time

a propane

cylinder

is

refilled, if

any gas

component

is changed,

if the

regulator

flow-limiting

device

has been

activated,

after

prolonged

periods

of

storage

or

non-use

or

at

least

once

per

season.

WARNING

!

1/4" - 20 X 3/4" Carriage Bolt

#10-24 Wing Nut

(Cross Lighter)

Tube Spacer

(Cross Lighter)

1/4"-20 Knurl Nut

(Burners)

Cross Lighter/Burner Bagpack

(Cross Lighter)

1/4" - 20 X 2" Carriage Bolt

1/4"-20 Large Body Wing Nut

1/4" - 20 X 3/4" Carriage Bolt

#10-24 Knurl Screw

Push Pin
(Side Panel)

Hinge Clip

1/4”-20 Tapered Wingnut

3/8"-16 Knurl Nut



(Console)

(Lid)

Upper Tank Bracket

(Tank)

Master Bagpack

Handle

1/4-3/4 Washer

#10-24 Wing Nut

(Handle)

#6-32 Wing Nut

(Overlay)

#10-24 Wing Nut

(Sideburner)

(6 pieces)

(16 pieces) (2 pieces)

(22 pieces)

(2 pieces)

(2 pieces)

(1 piece)

(2 pieces)

(1 piece)

(2 pieces)

(1 piece)

(2 pieces) (2 pieces)

(3 pieces) (3 pieces) (3 pieces) (3 pieces)

HARDWARE

6

ASSEMBLY

Tab

No Tank
Bracket

Left hand leg assembly

1. Turn leg assembly upside down as
shown and insert caster plug.
Make sure caster plug tab is in line with
notch in leg

2. Turn leg assembly over and tap on a hard surface
until the caster plugs are fully seated.

.

Right hand leg assembly

Tank
Bracket

Notch

Caster Plug

Leg Assembly
(Left Hand shown)

Locking Caster

3. Insert locking casters into the caster plugs on front of leg
assemblies and press in until caster is fully seated as shown

Non-Locking Caster

Console mounting
tabs are on front
side of leg

.

4. Insert non-locking casters into the caster plugs
on rear of leg assembiles.

assemblies.

7

5. Position left hand leg assembly as shown with console mounting tab facing up.
Place non-tank side of bottom pan over bottom support. Attach bottom pan with
1/4”-20 x 3/4” carriage bolt and tapered wing nut.

Console mounting tab facing up.

Bottom Support

Bottom Pan

Tank opening on right side.

6. Position right hand leg assembly as shown, with console mounting tab facing up.
Place tank side of bottom pan over bottom support. Attach bottom pan with
1/4-20 x 3/4” carriage bolt and tapered wing nut.

1/4”-20 Tapered Wingnut

Console mounting tab facing up.

1/4" - 20 X 3/4" Carriage Bolt

8

7. Attach console/valve assembly by positioning console over tabs and inserting two #10 knurl screws.

Locate Console on tabs as shown.

(Right side shown)

Mounting Hole

#10-24 Knurl Screw

9

8. Position side panels over legs and slide up into position.
Bottom flange of side panel hooks over bottom support.

Push against
leg assembly

Then slide up
into position

10

Front panel

9. Position front panel and front panel strap into place.
Insert 1/4”-20 x 2” carriage bolt through the four locations shown.

Front panel strap

10. Stand the unit onto the casters and attach 4
1/4-20 tapered wing nuts to the four carriage bolts
previously installed. Then align back support with top
rear holes and insert (2) 1/4”-20 x 2” carriage bolts and
fasten with (2) 1/4”-20 wingnuts. Install push
pins into bottom rear holes as shown.

Push Pin

1/4-20 Tapered Wing Nuts

Push Pin

1/4”-20 Tapered Wingnut

Back Support

1/4" - 20 X 2" Carriage Bolt

11