Fieldpiece Fieldpiece MR45 Manual

Fieldpiece
Refrigerant Recovery Machine
OPERATOR'S MANUAL
99 Washington Street
Model MR45
Visit us at www.TestEquipmentDepot.com
Melrose, MA 02176
Phone 781-665-1400 Toll Free 1-800-517-8431
Contents
Important Notice . . . . . . 4
What’s Included. . . . . . . 4
Warnings .
Certifications
Description
Features
Specific
S
afety Information.
First Aid for Refrigerant Exposure
General
Environmental Personal Protection MR45 P Setup
Operational
Tech Tips . . . . . . . . .12
General Setup
Operational
. . . . . . . . 4
. . . . . . . 5
. . . . . . . . 6
ations
rotection
. . . . . . . 8
. . . . . 10
Controls . . . . . . . . . 12
Displa Status Icons and Messages P MR45 R Dynamic Pressure Measurement
Functions . . . . . . . . . 22
MR45 Self Test Purging MR45 P Dir Push/Pull Recovery Enhanced Direct Liquid Recovery
Troubleshooting Status Messages Other Symptoms
Maintenance. . . . . . . . 32
Limited Warranty . . . . . . 33
Obtaining S
y and Buttons
ort Routing Control
efrigerant Flow
urging a Recovery Cylinder
ect Liquid/Vapor Recovery
. . . . . . 30
ervice
32
Important Notice
!
This is not a consumer machine. Only qualified personnel trained in the recovery or pumping of refrigerant may operate this machine.
Read and understand this operator’s manual in its entirety before using MR45 to prevent injury or damage to you or equipment.
What’s Included
MR45 Refrigerant Recovery Machine
3 Extra Mesh Screens for Input Port
1 Extra O-ring for Input Port
Operator’s Manual
1 Year Warranty
WARNINGS
Do not use to pump hydrocarbons, explosion risk. Do not use to pump flammable media, explosion risk. Inhalation of high concentrations of refrigerant vapor can block
oxygen to the brain causing injury or death.
Refrigerant liquid can cause frostbite.
Certifications
WEEE
D
o not dispose through
typical waste streams.
IN ACCORDANCE WITH SECTION 608 OF THE CLEAN AIR ACT:
THIS EQUIPMENT HAS BEEN CERTIFIED BY UNDERWRITERS LABORATORIES INC. TO MEET EPA’S MINIMUM REQUIREMENTS FOR RECOVERY EQUIPMENT INTENDED FOR USE WITH ALL SYSTEMS CONTAINING ANY MEDIUM, MEDIUM HIGH, AND HIGH PRESSURE REFRIGERANTS LISTED IN TABLE 4, AHRI 740. < SA44565 >
54
Description
The MR45 is the first variable speed DC motor machine with a digital display. Pump refrigerant easier and quieter than ever before. Connect your hoses without navigating around dark tight spaces or picking the pump off the ground. View status messages and pressures directly on the big
.
bright display
Carry the machine to and from the job site easily and well protected from environmental hazards. to route refrigerant through MR45, and use the self-purge function to pump the last traces into the recovery cylinder instead of being left in the machine or released into the environment.
Turn the single rubberized control valve
Features
Lightweight (22 lbs)
•Smooth and Fast Operation (1 HP DC Motor)
Digital Display with Status Messages
Reliable Rubberized Construction
Easy t
Hex Nut Secures Input Port During Hose Removal
Ceramic Cylinders
S
Wide Operating Voltage (95 to 130 VAC)
UL Verified to Section 608 of EPA Clean Air Act
UL Verified to AHRI Standard 740
o Access Port Design
P
ower Cord Storage
elf Purge
IP25 f
or Operation in the Rain
76
Specifications
Display: 2 x 10000 count LCD with status messages
Backlight: Blue color
Measurement rate: 3.3 times per second, nominal
Input Port Pressure Sensor Range: -30” Hg to 600 psig
Output Port Pressure Sensor Range: -30” Hg to 600 psig
High Pressure Cutoff: 558 psig, nominal
Resolution and Units: 1 psig (1” Hg), 0.05 bar (2 cmHg),
0.01 Mpa (2 cmHg), 5 Kpa (2 cmHg)
Pressure Sensor Accuracy:
± 0.5 “ Hg (Vacuum) ± (0.6% of reading +2 psig)
Final Recovery Vacuum: 14.9” Hg
Compressor: Twin cylinder reciprocating (oil-less)
DC Motor: 1 HP (variable smart speed)
Power Source: 95 to 130 VAC @ 60 Hz 1 phase
Input Port Filtration: 11 mm mesh screen, stainless
Dimensions: 14.8” x 9.8” x 13.5”
376 mm x 250 mm x 344 mm
Weight: 22 lbs
Operating Environment: 32°F to 122°F (0°C to 50°C)
Storage Environment: -4°F to 140°F (-20°C to 60°C)
Approved Refrigerants: R12, R134A, R22, R401A (MP39),
R401B, R401C, R402A, R402B, R404A, R406A, R407A, R407B, R407C, R407D, R408A, R409A, R410A, R411A, R411B, R412A, R500, R502, R507, R509.
Max Current Draw: 12.0 AAC
Valve: Single dual-route ball valve
98
Safety Information
First Aid for Refrigerant Exposure
Inhaled: Move to fresh air immediately. Eye: Immediately flush eye with water. Seek medical attention. Skin: Immediately flush skin with water. Seek medical attention.
General
1. This is not a consumer machine. Only qualified personnel trained
in the recovery or pumping of refrigerant may operate this machine. Read and understand this oper
2.
using MR45 to prevent injury or damage to you or equipment.
Environmental
1. Use only within operating conditions (32-122°F)
2. Ensure fan opening is clear of debris.
3. Explosion and fire risks:
Do not use near sewer lines. Do not use in poorly ventilated enclosed areas. Do not use near gasoline, acetylene, or other flammable gases. Do not use to pump hydrocarbons. Do not use near flames or sparks. Assume all components are pressurized.
Personal Protection
1. Frostbite danger. Be careful using hoses.
2. Use personal protective equipment:
Wear safety goggles. Wear earplugs if using for long durations. Wear protective gloves.
ator’s manual in its entirety before
MR45 Protection
1. Use only on approved list of refrigerants (page 9).
2. Do not use with hydrocarbons.
Setup
1. Repair any damaged parts before using.
2. Disconnect power and allow fan to stop before opening or servicing MR45.
3. Perform self test periodically (page 22).
4. Ensure power cord is not damaged.
5. Ensure all equipment is grounded.
6. Extension cord options: 14 AWG or thicker, up to 50 feet (15 m) 12 AWG or thicker, up to 100 feet (30 m)
7. Ensure extension cord is grounded, 3 conductor grounded.
Operational
1. Use correct refrigerant hoses with ball valve shutoffs.
2. Keep track of the current amount of refrigerant in the cylinder. Refrigerant scales are a good way to do this.
3. Overfilling a cylinder past 80% can cause an explosion and violates DOT laws.
4. Close cylinder off from refrigerant if it reaches 80% of its capacity.
5. Use only DOT CFR 49 or UL-approved refrigerant cylinders for the refrigerant being recovered.
6. Use recommended accessories.
7. Use a small drier filter on the input port and change it often to protect machine from contaminated refrigerants.
8. Monitor pressures and temperatures.
9. Self purge MR45 after each use. No refrigerant should remain in the machine.
1110
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